A device for leaching of silicone residues
Patent Information
- Application Number
- CN202522131254.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-09
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2035-10-09
AI Technical Summary
[0004]本实用新型的目的是为了解决现有技术中存在现有的有机硅渣浸出装置处理有机硅渣是将不同批次有机硅渣进行混合处理后,依次进行加压、离心、气液分离和压滤后,得到富含高沸物的液体以及固体残渣,固体残渣进行水解处理,通常会使用搅拌的方法对有机硅渣进行混合处理,传统的搅拌方法单一,大多只利用桨叶进行搅拌,底部容易出现沉淀,并且搅拌效率低,影响处理效率的缺点,而提出的一种用于有机硅渣浸出装置
本实用新型中,通过锥齿轮一带动锥齿轮二转动,通过锥齿轮二带动锥齿轮三转动,形成同轴反转机构,使转盘一与转盘二反向转动,使反应溶液内部的物料上下翻腾进行搅拌,通过锥齿轮一同时带动两个锥齿轮二转动,使两个搅拌管同时对溶液进行搅拌,使溶液和固体充分的混匀,提高溶液的混合效率。
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Figure CN224692170U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of organosilicon production technology, and in particular to a device for leaching organosilicon slag. Background Technology
[0002] Organosilicon slag is a byproduct generated during the synthesis and refining of organosilicon monomers. It mainly originates from the hydrolysis and cracking processes following the reaction of industrial silicon with chloromethane. Its components include siloxane polymers, unreacted silicon powder, copper powder, and trace metal impurities (such as iron and aluminum). Organosilicon slag leaching equipment is a specialized device for treating waste residue or hydrolysis residue generated during organosilicon production. It is mainly used to recover valuable components (such as copper or high-boiling-point substances) through chemical leaching and to achieve the harmless treatment of waste residue.
[0003] Existing organosilicon slag leaching devices process organosilicon slag by mixing different batches of organosilicon slag, followed by sequential pressurization, centrifugation, gas-liquid separation, and pressure filtration to obtain a liquid rich in high-boiling substances and solid residue. The solid residue is then subjected to hydrolysis. Typically, stirring is used to mix the organosilicon slag. However, traditional stirring methods are simplistic, mostly relying on paddles for stirring, which easily leads to sedimentation at the bottom and has low stirring efficiency, affecting the overall processing efficiency. Therefore, a new organosilicon slag leaching device is proposed. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing organosilicon slag leaching devices. These devices typically involve mixing different batches of organosilicon slag, followed by sequential pressurization, centrifugation, gas-liquid separation, and filtration to obtain a liquid rich in high-boiling-point substances and solid residues. The solid residues are then subjected to hydrolysis. Traditional mixing methods, often relying solely on paddles, suffer from drawbacks such as sedimentation at the bottom and low mixing efficiency, thus affecting overall processing efficiency. Therefore, this invention proposes a new organosilicon slag leaching device.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: A device for leaching organosilicon slag includes a reaction tank. A top cover is movably connected to the upper part of the reaction tank. An inlet is fixedly connected to the upper part of the top cover. A rotating shaft is rotatably connected inside the top cover. Two bevel gears (first type) are fixedly connected to the outer side of the rotating shaft. Two bevel gears (third type) are rotatably connected to the outer side of the rotating shaft. Two turntables (first type) are rotatably connected to the outer side of the rotating shaft. Two turntables (second type) are fixedly connected to the outer side of the rotating shaft. A scraper is fixedly connected to the bottom of the rotating shaft. A stirring shaft housing (first type) is rotatably connected to the upper part of each of the two turntables (first type). A stirring shaft housing (second type) is rotatably connected to the upper part of each of the two turntables (second type). Two stirring tubes are symmetrically rotatably connected inside the stirring shaft housing (first type). A bevel gear (second type) is fixedly connected to the end face of each stirring tube.
[0006] The above technical solution further includes: A servo motor is fixedly connected to the upper part of the top cover. The output end of the servo motor is fixedly connected to the rotating shaft, and the servo motor can drive the rotating shaft to rotate.
[0007] A ventilation pipe is fixedly connected to the side of the top cover, and a gas filter is fixedly connected to the side of the ventilation pipe. A sedimentation tank is fixedly connected to the bottom of the reaction tank. During the solution reaction, the exhaust gas enters the gas filter through the ventilation pipe, and after the solution reaction is completed, it enters the sedimentation tank.
[0008] A rotating tube is fixedly connected to the side of the bevel gear three. The rotating tube is rotatably connected to the rotating shaft and fixedly connected to the turntable one. The rotation of the bevel gear three can drive the turntable one to rotate.
[0009] The first bevel gear meshes with two second bevel gears simultaneously, and the two second bevel gears mesh with a third bevel gear. The rotation of the rotating shaft can drive the first bevel gear to rotate, the first bevel gear can drive the two second bevel gears to rotate simultaneously, the rotation of the two second bevel gears can drive the two stirring tubes to rotate to stir the solution, and the two second bevel gears can drive the third bevel gear to rotate simultaneously.
[0010] The bottom of the top cover is fixedly connected to the first stirring shaft housing, the first turntable is rotatably connected to the second stirring shaft housing, and the second turntable is rotatably connected to the second stirring shaft housing. The rotation of the first turntable and the second turntable keeps the second stirring shaft housing stationary.
[0011] The scraper is in contact with the inner wall of the reaction vessel.
[0012] The blades of turntable one and turntable two are in opposite directions, and the rotation directions of turntable one and turntable two are opposite. Bevel gear one drives bevel gear two to rotate, and bevel gear two drives bevel gear three to rotate, forming a coaxial reversing mechanism, so that turntable one and turntable two rotate in opposite directions.
[0013] This utility model has the following beneficial effects: In this invention, bevel gear one drives bevel gear two to rotate, and bevel gear two drives bevel gear three to rotate, forming a coaxial reversing mechanism. This causes turntable one and turntable two to rotate in opposite directions, causing the materials inside the reaction solution to tumble and stir. Bevel gear one simultaneously drives two bevel gear two to rotate, so that two stirring tubes simultaneously stir the solution, ensuring that the solution and solid are thoroughly mixed and improving the mixing efficiency of the solution.
[0014] In this invention, the rotation of the rotating shaft drives the inclined scraper to rotate and scrape the inner wall and bottom of the reaction vessel, thereby removing the solid particles that have settled at the bottom of the reaction vessel and adhered to the inner wall of the reaction vessel. This prevents solid particles from settling at the bottom of the reaction vessel and from adhering to the inner wall of the reaction vessel, thus improving the leaching efficiency of organosilicon. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of an organosilicon slag leaching device proposed in this utility model. Figure 2 This is a first cross-sectional view of a device for leaching organosilicon slag according to the present invention. Figure 3 This is a second cross-sectional view of a device for leaching organosilicon slag according to the present invention. Figure 4 This is an enlarged schematic diagram of the stirring shaft part of this utility model.
[0016] In the diagram: 1. Reaction vessel; 2. Top cover; 3. Sedimentation tank; 4. Ventilation pipe; 5. Gas filtration device; 6. Servo motor; 7. Feed inlet; 8. Stirring shaft housing 1; 9. Scraper; 10. Rotating shaft; 11. Bevel gear 1; 12. Bevel gear 2; 13. Stirring tube; 14. Bevel gear 3; 15. Rotating tube; 16. Turntable 1; 17. Turntable 2; 18. Stirring shaft housing 2. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] like Figure 1 - Figure 4As shown, the present invention proposes a device for leaching organosilicon slag, comprising a reaction tank 1, a top cover 2 movably connected to the upper part of the reaction tank 1, an inlet 7 fixedly connected to the upper part of the top cover 2, a rotating shaft 10 rotatably connected inside the top cover 2, two bevel gears 11 fixedly connected to the outer side of the rotating shaft 10, two bevel gears 14 rotatably connected to the outer side of the rotating shaft 10, two turntables 16 rotatably connected to the outer side of the rotating shaft 10, two turntables 17 fixedly connected to the outer side of the rotating shaft 10, a scraper 9 fixedly connected to the bottom of the rotating shaft 10, a stirring shaft housing 8 rotatably connected to the upper part of each of the two turntables 16, a stirring shaft housing 18 rotatably connected to the upper part of each of the two turntables 17, two stirring tubes 13 symmetrically rotatably connected inside the stirring shaft housing 8, and a bevel gear 12 fixedly connected to the end face of the stirring tube 13.
[0019] A servo motor 6 is fixedly connected to the upper part of the top cover 2, and the output end of the servo motor 6 is fixedly connected to the rotating shaft 10.
[0020] A ventilation pipe 4 is fixedly connected to the side of the top cover 2, and a gas filter device 5 is fixedly connected to the side of the ventilation pipe 4. A sedimentation tank 3 is fixedly connected to the bottom of the reaction tank 1.
[0021] A rotating tube 15 is fixedly connected to the side of the bevel gear 14. The rotating tube 15 is rotatably connected to the rotating shaft 10 and fixedly connected to the turntable 16.
[0022] Bevel gear 11 meshes with two bevel gears 22 simultaneously, and the two bevel gears 22 mesh with bevel gear 34 together.
[0023] The bottom of the top cover 2 is fixedly connected to the first stirring shaft housing 8, the turntable 16 is rotatably connected to the second stirring shaft housing 18, and the turntable 2 17 is rotatably connected to the second stirring shaft housing 8.
[0024] The scraper 9 is in contact with the inner wall of the reaction vessel 1.
[0025] The blades of turntable 16 and turntable 27 face opposite directions, and their rotation directions are opposite. In this embodiment, after different batches of organosilicon slag are fed into the reaction tank 1 through the feed inlet 7, the servo motor 6 is started to drive the rotating shaft 10 to rotate. The rotation of the rotating shaft 10 simultaneously drives two bevel gears 11 to rotate, and the two bevel gears 11 simultaneously drive multiple bevel gears 12 to rotate. The multiple bevel gears 12 simultaneously drive multiple stirring tubes 13 to rotate at multiple openings inside the stirring shaft housing 8, thereby stirring the reaction solution. Two adjacent bevel gears 12 jointly drive bevel gears 14 to rotate, and the two bevel gears 14 drive two rotating tubes 15 to rotate. 15 drives two turntables 16 to rotate in reverse, and the rotating shaft 10 drives two turntables 17 to rotate. Through the reverse rotation of multiple blades on turntable 18 and the forward rotation of multiple blades on turntable 17, the material inside the reaction solution is stirred up and down. At the same time, the rotation of the rotating shaft 10 drives the scraper 9 to rotate and scrape the inner wall and bottom of the reaction tank 1, so that the solid particles attached to the bottom and inner wall of the reaction tank 1 are scraped off and the solid particles are integrated into the reaction solution. The exhaust gas generated during the reaction enters the gas filter device 5 through the ventilation pipe 4. After the reaction is completed, the solution enters the reaction chamber.
[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A device for leaching organosilicon slag, comprising a reaction vessel (1), characterized in that, The upper part of the reaction vessel (1) is movably connected to the top cover (2). The upper part of the top cover (2) is fixedly connected to the inlet (7). The inside of the top cover (2) is rotatably connected to the rotating shaft (10). The outside of the rotating shaft (10) is fixedly connected to two bevel gears (11). The outside of the rotating shaft (10) is rotatably connected to two bevel gears (14). The outside of the rotating shaft (10) is rotatably connected to two turntables (16). The outside of the rotating shaft (10) is fixedly connected to two turntables (17). The bottom of the rotating shaft (10) is fixedly connected to a scraper (9). The upper part of each of the two turntables (16) is rotatably connected to a stirring shaft housing (8). The upper part of each of the two turntables (17) is rotatably connected to a stirring shaft housing (18). The inside of the stirring shaft housing (8) is symmetrically rotatably connected to two stirring tubes (13). The end face of the stirring tube (13) is fixedly connected to a bevel gear (12).
2. The apparatus for leaching organosilicon slag according to claim 1, characterized in that, A servo motor (6) is fixedly connected to the upper part of the top cover (2), and the output end of the servo motor (6) is fixedly connected to the rotating shaft (10).
3. The apparatus for leaching organosilicon slag according to claim 1, characterized in that, A ventilation pipe (4) is fixedly connected to the side of the top cover (2), a gas filter device (5) is fixedly connected to the side of the ventilation pipe (4), and a sedimentation tank (3) is fixedly connected to the bottom of the reaction tank (1).
4. The apparatus for leaching organosilicon slag according to claim 1, characterized in that, A rotating tube (15) is fixedly connected to the side of the bevel gear three (14). The rotating tube (15) is rotatably connected to the rotating shaft (10). The rotating tube (15) is fixedly connected to the turntable one (16).
5. The apparatus for leaching organosilicon slag according to claim 1, characterized in that, The first bevel gear (11) meshes with two second bevel gears (12) at the same time, and the two second bevel gears (12) mesh together with the third bevel gear (14).
6. The apparatus for leaching organosilicon slag according to claim 1, characterized in that, The bottom of the top cover (2) is fixedly connected to the first stirring shaft housing (8), the first turntable (16) is rotatably connected to the second stirring shaft housing (18), and the second turntable (17) is rotatably connected to the second stirring shaft housing (8).
7. The apparatus for leaching organosilicon slag according to claim 1, characterized in that, The scraper (9) is attached to the inner wall of the reaction vessel (1).
8. A device for leaching organosilicon slag according to claim 1, characterized in that, The blades of turntable one (16) and turntable two (17) are in opposite directions, and the rotation directions of turntable one (16) and turntable two (17) are opposite.