A blended yarn gradient sizing tank

Abstract

The utility model provides a kind of blended yarn gradient sizing groove, including outer frame and control panel, the right side front end of outer frame is fixed with control panel, the inside bottom end of outer frame is fixed with temperature sensor, the front end of outer frame upper surface is all fixed with fixed frame, the upper surface of fixed frame is all vertically fixed with hydraulic cylinder, the push rod bottom of hydraulic cylinder power output end is fixed with support frame, the front and rear end upper surface of support frame is all fixed with limit block, the inside lower side of support frame is rotatably connected with conveying roller, the inside front end of support frame is fixed with servo motor, the rear end of transmission shaft of servo motor power output end is rotatably connected with bidirectional screw rod, the front and rear end of conveying roller outside is all nested with guide plate.The utility model can realize the sizing of multiple gradient to blended yarn by setting multiple immersion tank, and the sizing effect is better, effectively improves the sizing rate of blended yarn.

Description

Technical Field

[0001] This utility model relates to the field of textile equipment technology, and in particular to a gradient sizing trough for blended yarns. Background Technology

[0002] In the textile industry, blended yarns hold a significant market position due to their ability to combine the advantages of multiple fibers. Products blended with other fibers, such as wool, have seen continuous market growth because they offer complementary performance and cost optimization. However, the sizing process for blended yarns faces numerous challenges. Sizing tanks are devices used in the textile process to sizing yarns, primarily to enhance their strength and abrasion resistance, and reduce breakage. Blended yarns, composed of different fibers such as cotton and synthetic fibers, may require different sizing processes because different fibers have different sizing properties and processing requirements. Therefore, different sizing agents need to be mixed in real-time within the sizing tank section. However, existing sizing tanks can only perform sizing with one type of agent on blended yarns and cannot continuously switch between different agents, making them inconvenient to use. Utility Model Content

[0003] The purpose of this invention is to solve the problems existing in the background art mentioned above, and to propose a gradient sizing trough for blended yarns.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A gradient sizing trough for blended yarn includes an outer frame and a control panel. The control panel is fixed to the front right side of the outer frame. A temperature sensor is fixed to the bottom inside the outer frame. A mounting bracket is fixed to the front end of the upper surface of the outer frame. A hydraulic cylinder is vertically fixed to the upper surface of each mounting bracket. A support frame is fixed to the bottom of the push rod at the power output end of the hydraulic cylinder. Limit blocks are fixed above the front and rear ends of the support frame. A conveying roller is rotatably connected to the lower inside of the support frame. A servo motor is fixed to the front end inside the support frame. A bidirectional lead screw is rotatably connected to the rear end of the drive shaft at the power output end of the servo motor. Guide plates are nested at the front and rear ends of the outer side of the conveying roller.

[0006] Preferably, the outer frame has four immersion tanks equidistant from left to right inside, and each of the four immersion tanks has a temperature sensor fixed to its bottom.

[0007] Preferably, a support frame is provided above each of the four immersion tanks, and the conveying roller at the bottom of the support frame is embedded in the middle of the immersion tank.

[0008] Preferably, the two guide plates are symmetrically arranged around the transverse central axis of the support frame, and the front and rear ends of the bidirectional lead screw are respectively embedded in the upper interior of the two guide plates. The outer wall of the bidirectional lead screw is connected to the inner wall of the guide plate by a thread.

[0009] Preferably, the inner wall of the guide plate is in close contact with the outer wall of the conveying roller, and the two guide plates slide back and forth horizontally on the outer wall of the conveying roller.

[0010] Preferably, the fixed frame has an opening with a limiting groove at one end near the middle of the outer frame, and the limiting blocks at the front and rear ends of the support frame are precisely embedded in the limiting groove inside the fixed frame. The cross-sectional area of ​​the limiting block is the same as the cross-sectional area of ​​the limiting groove, and the limiting block moves vertically up and down in the limiting groove.

[0011] Different sizing agents are configured in multiple sections of the four immersion tanks to achieve multi-gradient sizing of the blended yarn. The hydraulic cylinder pushes the support frame and the conveyor roller in the support frame to move downward, so that the conveyor roller pushes the blended yarn. High-pressure intensified penetration into the sizing agent or low-pressure penetration into the sizing agent is used to adjust the sizing pressure. During the sizing process, the servo motor drives the bidirectional screw to rotate in the guide plate by rotating clockwise or counterclockwise. This causes the two guide plates to move simultaneously towards one end of the conveyor roller and away from the center of the conveyor roller, thereby limiting the blended yarn and preventing it from sliding back and forth during the sizing process. As the two guide plates slide back and forth along the conveyor roller, they can scrape the sizing agent adhering to the outer wall of the conveyor roller, preventing the sizing agent from adhering to the surface of the conveyor roller for a long time and becoming deteriorated and hardened. The sizing effect is better and the sizing rate of the blended yarn is effectively improved. Attached Figure Description

[0012] Figure 1 This is a front view of the overall structure of this utility model;

[0013] Figure 2 This is a schematic cross-sectional view of the overall structure on the left side of this utility model;

[0014] Figure 3 This is a front cross-sectional view of the overall structure of this utility model;

[0015] Figure 4 This is an exploded view of a portion of the fixed frame structure in this utility model.

[0016] Legend:

[0017] Outer frame 1, temperature sensor 101, control panel 102, fixing frame 2, hydraulic cylinder 201, support frame 202, limit block 203, conveying roller 204, servo motor 205, bidirectional lead screw 206, guide plate 207. Detailed Implementation

[0018] Example 1, referring to Figures 1-4A gradient sizing trough for blended yarn includes an outer frame 1 and a control panel 102. The control panel 102 is fixed to the front right side of the outer frame 1. A temperature sensor 101 is fixed to the bottom inside the outer frame 1. A fixing frame 2 is fixed to the front end of the upper surface of the outer frame 1. A hydraulic cylinder 201 is vertically fixed to the upper surface of the fixing frame 2. A support frame 202 is fixed to the bottom of the push rod at the power output end of the hydraulic cylinder 201. Limit blocks 203 are fixed above the front and rear ends of the support frame 202. A conveying roller 204 is rotatably connected to the lower inside of the support frame 202. A servo motor 205 is fixed to the front end inside the support frame 202. A bidirectional lead screw 206 is rotatably connected to the rear end of the drive shaft at the power output end of the servo motor 205. Guide plates 207 are nested at the front and rear ends of the outer side of the conveying roller 204.

[0019] The outer frame 1 has four immersion tanks arranged equidistantly from left to right inside, and each of the four immersion tanks has a temperature sensor 101 fixed to its bottom.

[0020] Each of the four immersion tanks is equipped with a support frame 202 above it, and the conveying roller 204 at the bottom of the support frame 202 is embedded in the middle of the immersion tank.

[0021] Different sizing agents are configured in multiple sections of the four immersion tanks to achieve multi-gradient sizing of the blended yarn. A separate temperature sensor 101 is set up to monitor the temperature of the sizing agent in different immersion tanks.

[0022] Two guide plates 207 are symmetrically arranged around the transverse central axis of the support frame 202. The front and rear ends of the bidirectional lead screw 206 are respectively embedded in the upper part of the two guide plates 207. The outer wall of the bidirectional lead screw 206 is connected to the inner wall of the guide plate 207 by threads.

[0023] The inner wall of the guide plate 207 is in close contact with the outer wall of the conveying roller 204, and the two guide plates 207 slide back and forth horizontally on the outer wall of the conveying roller 204.

[0024] During the mixing process, the servo motor 205 drives the bidirectional lead screw 206 to rotate in the guide plate 207 by rotating clockwise or counterclockwise, so that the two guide plates 207 move simultaneously towards one end of the middle of the conveying roller 204 and away from the middle of the conveying roller 204, thereby limiting the blended yarn and preventing the blended yarn from sliding back and forth during the mixing process.

[0025] As the two guide plates 207 slide back and forth along the conveyor roller, they can scrape the slurry adhering to the outer wall of the conveyor roller 204, preventing the slurry from adhering to the surface of the conveyor roller 204 for a long time, causing it to deteriorate and harden. This results in a better slurry mixing effect and effectively improves the sizing rate of the blended yarn.

[0026] Example 2 differs from Example 1 in that, in this example, the fixed frame 2 is provided with a limiting groove at one end near the middle of the outer frame 1, and the limiting blocks 203 at the front and rear ends of the support frame 202 are precisely embedded in the limiting groove inside the fixed frame 2. The cross-sectional area of ​​the limiting block 203 is the same as the cross-sectional area of ​​the limiting groove, and the limiting block 203 moves up and down vertically in the limiting groove.

[0027] During the up-and-down movement of the support frame 202, the limiting block 203 will simultaneously move up and down in the limiting groove. The limiting groove can limit the support frame 202 through the limiting block 203, preventing the blended yarn from shaking during the sizing process and further improving the stability of the sizing process.

[0028] The hydraulic cylinder 201 pushes the support frame 202 and the conveying roller 204 in the support frame 202 to move downward, so that the conveying roller 204 pushes the blended yarn to penetrate into the slurry under high pressure or low pressure, thereby adjusting the slurry pressing force.

[0029] The above are merely preferred embodiments of this utility model. It should be noted that, for those skilled in the art, several modifications and improvements can be made without departing from the concept of this utility model, and these should also be considered within the scope of protection of this utility model. These will not affect the implementation effect of this utility model or the practicality of the patent.

Claims

1. A gradient sizing trough for blended yarns, comprising an outer frame (1) and a control panel (102), wherein the control panel (102) is fixed to the front right side of the outer frame (1), characterized in that, A temperature sensor (101) is fixed at the bottom of the inner side of the outer frame (1). A fixing frame (2) is fixed at the front end of the upper surface of the outer frame (1). A hydraulic cylinder (201) is vertically fixed on the upper surface of the fixing frame (2). A support frame (202) is fixed at the bottom of the push rod of the power output end of the hydraulic cylinder (201). A limit block (203) is fixed above the front and rear ends of the support frame (202). A conveying roller (204) is rotatably connected to the lower inside of the support frame (202). A servo motor (205) is fixed at the front end of the inside of the support frame (202). A two-way lead screw (206) is rotatably connected to the rear end of the drive shaft of the power output end of the servo motor (205). A guide plate (207) is nested at the front and rear ends of the outer side of the conveying roller (204).

2. The gradient sizing groove for blended yarns according to claim 1, characterized in that, The outer frame (1) has four immersion tanks arranged equidistantly from left to right inside, and each of the four immersion tanks has a temperature sensor (101) fixed to its bottom.

3. The gradient sizing groove for blended yarns according to claim 2, characterized in that, Each of the four immersion tanks is provided with a support frame (202) above it, and the conveying roller (204) at the bottom of the support frame (202) is embedded in the middle of the immersion tank.

4. The gradient sizing groove for blended yarns according to claim 1, characterized in that, The two guide plates (207) are symmetrically arranged around the transverse central axis of the support frame (202). The front and rear ends of the bidirectional lead screw (206) are respectively embedded in the upper part of the two guide plates (207). The outer wall of the bidirectional lead screw (206) and the inner wall of the guide plate (207) are connected by threads.

5. The gradient sizing groove for blended yarns according to claim 1, characterized in that, The inner wall of the guide plate (207) is in close contact with the outer wall of the conveying roller (204), and the two guide plates (207) slide back and forth horizontally on the outer wall of the conveying roller (204).

6. The gradient sizing groove for blended yarns according to claim 1, characterized in that, The fixed frame (2) has an opening at one end near the middle of the outer frame (1) and a limiting groove is provided. The limiting blocks (203) at the front and rear ends of the support frame (202) are embedded in the limiting groove inside the fixed frame (2). The cross-sectional area of ​​the limiting block (203) is the same as the cross-sectional area of ​​the limiting groove. The limiting block (203) moves up and down vertically in the limiting groove.

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