A setting device for fabric dyeing

CN224692394UActive Publication Date: 2026-08-28新疆东彩纺织科技有限公司
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Patent Information

Application Number
CN202521777165.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-20
Publication Date
2026-08-28
Estimated Expiration
2035-08-20

AI Technical Summary

Technical Problem

[0003]胚布在加工过程中,需要经过染色、定型等工序,现有的胚布染色用定型装置大多是通过加热后的空气来对胚布进行加热定型,此方式存在加热效率低,胚布受热均匀性差的问题

Benefits of technology

1、本实用新型在使用时,当胚布在通过定型腔的过程中,设置的两组导热辊可对胚布的顶壁和底壁进行压紧,使得胚布在两组导热辊之间输送,而导热辊通过设置在其内腔的加热棒的加热而产生高温,实现对胚布的贴合加热、干燥,且胚布在导热辊的作用下可进行整平,使得胚布受热更均匀,加热、干燥定型效率更高;

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Abstract

The utility model discloses a kind of setting devices for grey cloth dyeing, comprising: setting box, the partition is fixedly welded in front middle in the setting box, the partition is divided into setting cavity and preheating box, the front side of the setting box is equipped with airtight box door, material guiding port is all set up on the partition of the two side walls of the setting box, two heating mechanisms are provided in the setting cavity, the heating mechanism includes fixed base and heating seat, a plurality of equidistant distribution's rotating rod is rotatably installed on the fixed base, heat conduction roller is fixedly welded on the rotating rod, a plurality of equidistant distribution's heating rod is fixedly installed on the heating seat, a plurality of the heating rod is respectively arranged in the inner cavity of a plurality of heat conduction rollers, and the fixed base and heating seat of bottom side are fixedly installed on the two side inner walls of setting cavity. The utility model realizes the fitting heating, drying of grey cloth, and the grey cloth can be flattened under the action of heat conduction roller, so that the grey cloth is heated more evenly, and the heating, drying setting efficiency is higher.
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Description

Technical Field

[0001] This utility model relates to the field of fabric processing technology, specifically to a setting device for dyeing fabric. Background Technology

[0002] Greige fabric, also known as raw fabric, refers to fabric made from relevant fibers through spinning and weaving processes without dyeing or finishing. Greige fabric can be divided into raw greige and finished greige. Raw greige refers to greige fabric that has come off the loom without bleaching or dyeing, while finished greige refers to greige fabric that has undergone bleaching and dyeing.

[0003] During the processing of grey fabric, it needs to undergo dyeing and setting processes. Most existing setting devices for grey fabric dyeing use heated air to heat and set the fabric, which suffers from low heating efficiency and poor heat uniformity. To address these issues, we propose a setting device for grey fabric dyeing. Utility Model Content

[0004] The purpose of this invention is to provide a setting device for dyeing greige fabric, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a setting device for dyeing grey fabric, comprising: A shaping box has a partition welded to the front center, dividing it into a shaping cavity and a preheating box. A sealed door is installed on the front side of the shaping box. Material guide ports are provided on both side walls of the shaping box and on the partition. Two heating mechanisms are installed inside the shaping cavity. Each heating mechanism includes a fixed base and a heating base. Multiple equally spaced rotating rods are rotatably mounted on the fixed base, and heat-conducting rollers are fixedly welded to the rotating rods. Each heat-conducting roller is a hollow body with one open end. Multiple equally spaced heating rods are fixedly mounted on the heating base, and each heating rod is disposed within the inner cavity of one of the heat-conducting rollers. The fixed base and heating base are both fixedly mounted on the inner walls of both sides of the shaping cavity.

[0006] Preferably, a hydraulic rod is fixedly installed on the top wall of the shaping cavity, and an installation plate is fixedly installed on the bottom end of the hydraulic rod. Two portal-shaped rods are fixedly welded to the bottom wall of the installation plate, and the two ends of the portal-shaped rods are respectively fixedly welded to the top side fixing seat and the heating seat.

[0007] Preferably, the preheating chamber is provided with a plurality of guide rollers, the rear ends of which are rotatably mounted on the inner wall of the rear side of the preheating chamber.

[0008] Preferably, an air pump is fixedly installed on the bottom inner wall of the preheating chamber, an air inlet pipe is fixedly installed on the air pump, the end of the air inlet pipe away from the air pump passes through a partition and is fixedly installed with an air collection hood, an exhaust pipe is fixedly installed on the air pump, and an exhaust hood is fixedly installed on the end of the exhaust pipe away from the air pump.

[0009] Preferably, an air distribution plate is fixedly installed on the exhaust hood, and the air distribution plate has a plurality of evenly distributed exhaust holes.

[0010] Compared with the prior art, the beneficial effects of this utility model are: 1. When this utility model is in use, during the process of the fabric passing through the shaping cavity, the two sets of heat-conducting rollers can press the top and bottom walls of the fabric, so that the fabric is transported between the two sets of heat-conducting rollers. The heat-conducting rollers generate high temperature through the heating rods set in their inner cavities, so as to achieve bonding heating and drying of the fabric. The fabric can also be flattened under the action of the heat-conducting rollers, so that the fabric is heated more evenly and the heating, drying and shaping efficiency is higher. 2. This utility model uses an air pump installed in the preheating chamber to draw in hot air from the shaping chamber through the air inlet pipe and the air collection hood, and discharge it onto the fabric through the exhaust pipe and the exhaust hood, thereby preheating the fabric, improving the efficiency of fabric drying and shaping, and saving energy. Attached Figure Description

[0011] Figure 1 This is a three-dimensional structural diagram of a setting device for dyeing grey fabric proposed in this utility model; Figure 2 This is a structural diagram of the internal structure of the setting box in a setting device for dyeing grey fabric proposed in this utility model; Figure 3 This is a side view of the connection between the heat-conducting roller and the heating rod in a setting device for dyeing greige fabric proposed in this utility model.

[0012] In the diagram: 1. Shaping box; 2. Partition plate; 3. Shaping cavity; 4. Preheating box; 5. Sealed box door; 6. Material guide port; 7. Heating mechanism; 8. Fixed seat; 9. Heating seat; 10. Rotating rod; 11. Heat-conducting roller; 12. Heating rod; 13. Hydraulic rod; 14. Mounting plate; 15. Gate-shaped rod; 16. Guide roller; 17. Air pump; 18. Air inlet pipe; 19. Air collection hood; 20. Exhaust pipe; 21. Exhaust hood; 22. Air distribution plate; 23. Exhaust hole. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0014] Please see Figure 1-3 This utility model provides a technical solution: a setting device for dyeing grey fabric, comprising: A shaping box 1 is provided, with a partition 2 fixedly welded to the front center of the shaping box 1. The partition 2 divides the shaping box 1 into a shaping cavity 3 and a preheating box 4. A sealed box door 5 is installed on the front side of the shaping box 1. Material guide ports 6 are provided on both side walls of the shaping box 1 and on the partition 2. Two heating mechanisms 7 are provided in the shaping cavity 3. The heating mechanism 7 includes a fixed base 8 and a heating base 9. Multiple equally spaced rotating rods 10 are rotatably mounted on the fixed base 8. Heat-conducting rollers 11 are fixedly welded to the rotating rods 10. The heat-conducting rollers 11 are hollow bodies with one open end. Multiple equally spaced heating rods 12 are fixedly mounted on the heating base 9. The multiple heating rods 12 are respectively arranged in the inner cavities of the multiple heat-conducting rollers 11. The fixed base 8 and the heating base 9 are both fixedly installed on the inner walls of both sides of the shaping cavity 3.

[0015] A hydraulic rod 13 is fixedly installed on the top wall of the shaping cavity 3. An installation plate 14 is fixedly installed on the bottom end of the hydraulic rod 13. Two portal rods 15 are fixedly welded to the bottom wall of the installation plate 14. The two ends of the portal rods 15 are fixedly welded to the top side fixed seat 8 and the heating seat 9, respectively. The hydraulic rod 13 can drive the top side fixed seat 8 and the heating seat 9 to rise and fall through the installation plate 14 and the portal rods 15, thereby realizing the lifting and adjustment of the top side heat-conducting roller 11.

[0016] The preheating chamber 4 is provided with a plurality of guide rollers 16. The rear end of the guide rollers 16 is rotatably mounted on the rear inner wall of the preheating chamber 4. The guide rollers 16 are used to guide the fabric during the conveying process.

[0017] An air pump 17 is fixedly installed on the bottom inner wall of the preheating chamber 4. An air inlet pipe 18 is fixedly installed on the air pump 17. The end of the air inlet pipe 18 away from the air pump 17 passes through the partition 2 and is fixedly installed with an air collection hood 19. An exhaust pipe 20 is fixedly installed on the air pump 17. An exhaust hood 21 is fixedly installed on the end of the exhaust pipe 20 away from the air pump 17. The air pump 17 can draw in hot air from the shaping chamber 3 through the air inlet pipe 18 and the air collection hood 19 and discharge it to the fabric through the exhaust pipe 20 and the exhaust hood 21, thereby preheating the fabric, improving the efficiency of fabric drying and shaping, and saving energy.

[0018] An air distribution plate 22 is fixedly installed on the exhaust hood 21. The air distribution plate 22 has several evenly distributed exhaust holes 23 to improve the uniformity of hot air exhaust from the exhaust hood 21.

[0019] Working principle: In use, the dyed fabric enters the preheating chamber 4 through the feed inlet 6 of the preheating chamber 4, and is guided by multiple guide rollers 16 through the feed inlet 6 of the partition 2 into the shaping chamber 3. During the process of passing through the shaping chamber 3, the two sets of heat-conducting rollers 11 can press the top and bottom walls of the fabric, so that the fabric is transported between the two sets of heat-conducting rollers 11. The heat-conducting rollers 11 generate high temperature through the heating rods 12 set in their inner cavity, realizing the bonding heating and drying of the fabric. The fabric can also be flattened under the action of the heat-conducting rollers 11, so that the fabric is heated more evenly and the heating, drying and shaping efficiency is higher. The air pump 17 set in the preheating chamber 4 can draw in hot air from the shaping chamber 3 through the air inlet pipe 18 and the air collection hood 19, and discharge it to the fabric through the exhaust pipe 20 and the exhaust hood 21, thereby preheating the fabric, improving the drying and shaping efficiency of the fabric and making it more energy-efficient.

[0020] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0021] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A setting device for dyeing grey fabric, characterized in that, include: A shaping box (1) is provided, with a partition (2) fixedly welded to the front center of the shaping box (1). The partition (2) divides the shaping box (1) into a shaping cavity (3) and a preheating box (4). A sealed box door (5) is installed on the front side of the shaping box (1). Material guide ports (6) are provided on both side walls of the shaping box (1) and on the partition (2). Two heating mechanisms (7) are provided in the shaping cavity (3). The heating mechanism (7) includes a fixed seat (8) and a heating seat (9). Multiple rotating rods (10) are rotatably mounted on the fixed seat (8). A heat-conducting roller (11) is fixedly welded on the rotating rod (10). The heat-conducting roller (11) is a cavity with one end open. Multiple heating rods (12) are fixedly mounted on the heating seat (9). The multiple heating rods (12) are respectively arranged in the inner cavity of the multiple heat-conducting rollers (11). The fixed seat (8) and the heating seat (9) on the bottom side are both fixedly mounted on the inner walls of both sides of the shaping cavity (3).

2. The setting device for dyeing grey fabric according to claim 1, characterized in that: A hydraulic rod (13) is fixedly installed on the top wall of the shaping cavity (3). An installation plate (14) is fixedly installed on the bottom end of the hydraulic rod (13). Two portal rods (15) are fixedly welded on the bottom wall of the installation plate (14). The two ends of the portal rods (15) are fixedly welded to the top side fixing seat (8) and the heating seat (9) respectively.

3. The setting device for dyeing grey fabric according to claim 1, characterized in that: The preheating chamber (4) is provided with multiple guide rollers (16), and the rear end of the guide rollers (16) is rotatably mounted on the inner wall of the rear side of the preheating chamber (4).

4. The setting device for dyeing grey fabric according to claim 1, characterized in that: An air pump (17) is fixedly installed on the bottom inner wall of the preheating chamber (4). An air inlet pipe (18) is fixedly installed on the air pump (17). The end of the air inlet pipe (18) away from the air pump (17) passes through the partition (2) and is fixedly installed with an air collection hood (19). An exhaust pipe (20) is fixedly installed on the air pump (17). An exhaust hood (21) is fixedly installed on the end of the exhaust pipe (20) away from the air pump (17).

5. The setting device for dyeing grey fabric according to claim 4, characterized in that: A wind distribution plate (22) is fixedly installed on the exhaust hood (21), and the wind distribution plate (22) has a number of evenly distributed exhaust holes (23).