A hanging basket for expressway construction bridge construction

CN224692543UActive Publication Date: 2026-08-28HUNAN KAIXIN RAILWAY ENGINEERING CO LTD
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Patent Information

Application Number
CN202521675935.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-07
Publication Date
2026-08-28
Estimated Expiration
2035-08-07

AI Technical Summary

Technical Problem

[0003]而现有的桥梁施工用挂篮仅用锚固结构固定轨道,轨体之间无连接,在主桁架的重力拉扯下易产生分离或位移;现有的桥梁施工用挂篮的锚钉不会穿过轨体,无法将轨体进一步固定在桥梁体上,稳固性较差,长期使用后可能出现塑性变形或结构疲劳,降低承载力;现有的桥梁施工用挂篮的悬吊系统在主桁架上的连接不够稳固,易受重力的拉扯导致扁担梁产生位移或变形,而悬吊系统的重力偏差会导致挂篮倾覆,可能引发坠落事故

Benefits of technology

1、拼接轨道采用了拼接头和拼接槽,将轨体紧密卡接在一起,避免了主桁架在走行过程中轨体之间分离产生位移,提高了走行系统的稳定性;

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Abstract

The utility model discloses a highway construction bridge construction is with hanging basket relates to bridge construction technical field, aims at increasing more stable connecting structure, effectively improves the carrying capacity of hanging basket, and uses spacing block to prevent the hanging basket from being inclined, guarantees the safety of construction, and its technical scheme main points are: this highway construction bridge construction is with hanging basket including running system, main truss and suspension system, the running system includes spliced track and anchoring structure, the spliced track includes rail body, splicing joint and splicing groove, the anchoring structure includes flat column and anchor nail, the main truss includes base, bottom beam, stand, rear inclined column, inclined column, roof beam, crossbeam, cross bar and top groove, the suspension system includes steel frame, flat pole beam, suspender and hanging basket platform, this bridge construction is with hanging basket and has improved the stability of running system, has reinforced the connecting structure of track and bridge, has guaranteed the stability of suspension system on the main truss.
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Description

Technical Field

[0001] This utility model relates to the field of bridge construction technology, and in particular to a hanging basket for highway bridge construction. Background Technology

[0002] A hanging basket for bridge construction is a load-bearing device used in cantilever construction. It moves forward segment by segment along the bridge axis, cyclically completing tasks such as formwork erection, rebar tying, concrete pouring, and prestressing tensioning. It is primarily used in the segmented construction of prestressed concrete continuous beams, T-shaped steel structures, and cantilever beams. Anchored to already poured beam segments, it moves forward gradually as construction progresses, providing a working platform for subsequent beam segments. It eliminates the need for scaffolding or large cranes, allowing for segmented cantilever operations directly on-site. It is particularly suitable for large-span bridges spanning deep water, valleys, or complex terrain with grade-separated roads. The hanging basket construction technology is widely used due to its high efficiency and flexibility, greatly improving the quality and efficiency of bridge construction.

[0003] Existing bridge construction formwork uses only anchoring structures to fix the tracks, with no connection between the tracks. Under the weight of the main truss, this makes it prone to separation or displacement. The anchors in existing bridge construction formwork do not penetrate the tracks, failing to further secure them to the bridge structure, resulting in poor stability. After long-term use, this may lead to plastic deformation or structural fatigue, reducing load-bearing capacity. Furthermore, the suspension system of existing bridge construction formwork is not securely connected to the main truss, making it susceptible to displacement or deformation of the spreader beam due to the weight of the load. Deviations in the weight of the suspension system can cause the formwork to overturn, potentially leading to a fall accident. Utility Model Content

[0004] The purpose of this utility model is to provide a hanging basket for bridge construction in highway construction, which adds a more stable connection structure, effectively improves the load-bearing capacity of the hanging basket, and uses limit blocks to prevent the hanging basket from tilting, thus ensuring construction safety.

[0005] To achieve the above objectives, this utility model provides the following solution: A hanging basket for highway bridge construction includes a traveling system, a main truss, and a suspension system. The traveling system is anchored to the bridge structure, and the top guide rail of the traveling system is connected to the main truss. The suspension system is fixed to the main truss. The traveling system includes splicing rails and anchoring structures. Two sets of splicing rails are respectively set at the left and right ends of the traveling system. The anchoring structures are set at the bottom ends of the splicing rails. The splicing rails are fixed to the bridge structure via the anchoring structures. A top groove is provided at the front end of the top of the main truss. The top of the suspension system is embedded in the top groove, and the front end of the suspension system is fixed to the front end of the main truss via the top groove.

[0006] Furthermore, the splicing track includes a rail body, a splicing joint, and a splicing groove. The splicing track is composed of several rail bodies. The splicing joint is welded to the rear end of the rail body, and the splicing groove is located at the front end of the rail body. The splicing joint is snapped into the splicing groove. The several rail bodies are connected to form the splicing track via the splicing joint and the splicing groove. The anchoring structure includes flat columns and anchor nails. Flat columns are welded to the bottom end of the rail body. Several flat columns are arranged at the bottom end of the rail body. The top of the anchor nail passes through the bottom end of the rail body and the flat column. The anchor nail and the flat column are fixed in the bridge body. The rail body is anchored to the bridge body via the flat column and the anchor nail.

[0007] Furthermore, a base is provided at the connection between the main truss and the traveling system. Two sets of bases are provided, which are slidably connected to the splicing rails at both ends of the traveling system. The base is provided with a front seat and a rear seat, which are respectively located at the front and rear ends of the base.

[0008] Furthermore, the main truss includes a base, a bottom beam, columns, rear inclined columns, diagonal tie columns, a top beam, crossbeams, cross braces, and a top groove. Two sets of bases are provided, slidably connected to the splicing tracks at both ends of the traveling system. Each base has a front seat and a rear seat, respectively located at the front and rear ends. The front and rear seats are connected by the bottom beam. The back of the front seat is welded to the front end of the bottom beam, and the front of the rear seat is welded to the rear end of the bottom beam. The bottom of the columns is welded to the top of the front seats, and the bottom of the rear inclined columns is welded to the top of the front of the rear seats. The top of the rear inclined columns is welded to the top of the columns. At the end, the bottom beam, the upright column, and the rear inclined column are connected to each other in a right-angled triangle. The bottom end of the inclined column is welded to the top of the front of the front seat. The rear end of the top beam connects to the intersection of the upright column and the rear inclined column. The front end of the top beam connects to the inclined column. The upright column, the top beam, and the inclined column are connected to each other in a right-angled triangle. The two ends of the crossbeam are welded to the inner side of the rear seat. The two bases of the main truss are connected by the crossbeam. The back of the rear inclined column is welded with a cross bar. The two rear inclined columns of the main truss are connected by the cross bar. The top of the top beam is provided with a top groove, which is located at the front end of the top beam.

[0009] Furthermore, the suspension system includes a steel frame, a spreader beam, hangers, and a suspended platform. The inner side of the steel frame is welded to the front and rear sides of the column. The spreader beam is embedded in the top groove. A limit block is welded to the bottom end of the spreader beam. The limit block is engaged with both sides of the top beam. Several hangers are provided and fixed to the bottom ends of the steel frame and the spreader beam. The bottom ends of the hangers are connected to the suspended platform. The suspended platform is hung on the main truss via the hangers.

[0010] In summary, the beneficial technical effects of this utility model are as follows: 1. The splicing track uses splicing joints and splicing slots to tightly clamp the rails together, preventing the main truss from separating and displacing between the rails during travel, thus improving the stability of the travel system; 2. Anchor bolts pass through the rail body and fix the bottom end of the rail body to the bridge body. While the flat column fixes the rail body, the anchor bolts are used to further rivet the rail body to the bridge body, which improves the stability of the rail body on the bridge body. 3. The application of top grooves allows the spreader beam to be embedded in the main truss, preventing displacement of the spreader beam on the main truss and improving construction safety. 4. Limiting blocks were selected and are snapped onto both sides of the top beam to prevent the spreader beam from shifting left and right due to the tilting of the hanging basket, thus ensuring the stability of the connection between the spreader beam and the main truss. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the walking system structure of this utility model; Figure 3 This is a schematic diagram of the main truss structure of this utility model.

[0012] 1. Traveling system; 2. Main truss; 3. Suspension system; 11. Splicing track; 12. Anchoring structure; 21. Base; 22. Bottom beam; 23. Column; 24. Rear inclined column; 25. Diagonal tie column; 26. Top beam; 27. Cross beam; 28. Cross bar; 29. ​​Top groove; 31. Steel frame; 32. Spreader beam; 33. Hanger rod; 34. Suspended platform; 111. Rail body; 112. Splice joint; 113. Splice groove; 121. Flat column; 122. Anchor nail; 211. Front seat; 212. Rear seat; 311. Limiting block. Detailed Implementation

[0013] The present invention will be further described in detail below with reference to the accompanying drawings.

[0014] This utility model discloses a formwork for highway bridge construction, comprising a traveling system 1, a main truss 2, and a suspension system 3. The traveling system 1 is anchored to the bridge structure, enabling the formwork to move along the bridge deck. A guide rail at the top of the traveling system 1 connects to the main truss 2, which serves as the primary load-bearing structure. The main truss 2 is typically composed of channel steel or angle steel, often employing a stable right-angled triangular structure. The suspension system 3 is fixed to the main truss 2, supporting the construction formwork and bearing its weight, ensuring the stability and positional accuracy of the formwork during pouring. The traveling system 1 includes splicing rails 11 and anchoring structures 12. Two sets of splicing rails 11 are provided, located at the left and right ends of the traveling system 1 respectively. The splicing rails 11 facilitate the cyclical laying of rails and are used to support and guide the movement of the main truss 2. The anchoring structures 12 are located at the bottom of the splicing rails 11 and are riveted to the bridge structure, thus fixing the splicing rails 11 to the bridge structure. The splicing track 11 includes a track body 111, a splicing joint 112, and a splicing groove 113. The splicing track 11 is composed of several track bodies 111. The splicing joint 112 is welded to the rear end of the track body 111, and the splicing groove 113 is set at the front end of the track body 111. The splicing joint 112 is snapped into the splicing groove 113. Several track bodies 111 are connected to form the splicing track 11 through the splicing joint 112 and the splicing groove 113. The splicing joint 112 and the splicing groove 113 tightly snap the track bodies 111 together, which prevents the main truss 2 from separating and displacing during travel, thus improving the stability of the travel system 1. The track body 111 is installed at the front end of the splicing track 11 and removed at the rear end. The main truss 2 can travel by repeating this cycle. Anchoring structure 12 includes flat columns 121 and anchor bolts 122. Flat columns 121 are welded to the bottom end of rail body 111. Several flat columns 121 are arranged at the bottom end of rail body 111, and rail body 111 is fixed to the bridge body via the flat columns 121. Anchor bolts 122 pass through the bottom end of rail body 111 and the flat columns 121, fixing the anchor bolts 122 and the bottom end of flat columns 121 into the bridge body. Rail body 111 is anchored to the bridge body via flat columns 121 and anchor bolts 122. While the flat columns 121 fix rail body 111, the anchor bolts 122 further rivet rail body 111 to the bridge body, improving the stability of rail body 111 on the bridge body. See details below. Figure 1 , Figure 2 .

[0015] The main truss 2 includes a base 21, a bottom beam 22, columns 23, rear inclined columns 24, tie columns 25, a top beam 26, a crossbeam 27, cross braces 28, and a top groove 29. The base 21 has two sets, which are slidably connected to the splicing rails 11 at both ends of the traveling system 1. The main truss 2 travels by sliding the base 21 on the splicing rails 11. The base 21 has a front seat 211 and a rear seat 212, respectively located at the front and rear ends of the base 21. The front seat 211 and rear seat 212 are connected by a bottom beam 22. The back of the front seat 211 is welded to the front end of the bottom beam 22, and the front of the rear seat 212 is welded to the rear end of the bottom beam 22. The bottom end of the upright 23 is welded to the top of the front seat 211. The bottom end of the rear inclined column 24 is welded to the top of the front of the rear seat 212, and the top of the upright 23 is welded to the top of the rear inclined column 24. The bottom beam 22, upright 23, and rear inclined column 24 are interconnected to form a right triangle. The bottom end of the diagonal tie rod 25 is welded to the front seat. At the top of the front of 211, the rear end of the top beam 26 connects to the intersection of the column 23 and the rear inclined column 24. The front end of the top beam 26 connects to the inclined tie column 25. The column 23, the top beam 26, and the inclined tie column 25 are connected to each other to form a right triangle. The main truss 2 forms a stable right triangle frame with high-strength steel, which is sufficient to bear the weight of the hanging basket and ensure construction safety. The two ends of the crossbeam 27 are welded to the inside of the rear seat 212. The two bases 21 of the main truss 2 are connected by the crossbeam 27. The back of the rear inclined column 24 is welded with a cross bar 28. The two rear inclined columns 24 of the main truss 2 are connected by the cross bar 28. The main truss 2 maintains overall stability through the connection of the crossbeam 27 and the cross bar 28. The top of the top beam 26 is provided with a top groove 29. The top groove 29 is located at the front end of the top beam 26. The top front end of the main truss 2 is provided with a top groove 29. The top of the suspension system 3 is embedded in the top groove 29. The front end of the suspension system 3 is fixed to the front end of the main truss 2 via the top groove 29. The suspension system 3 includes a steel frame 31, a spreader beam 32, hangers 33, and a suspended platform 34. The inner sides of the steel frame 31 are welded to the front and rear sides of the column 23. The spreader beam 31 is embedded in the top groove 29, which allows the spreader beam 32 to be embedded in the main truss 2, preventing displacement of the spreader beam 32 on the main truss 2 and improving construction safety. Limit blocks 311 are welded to the bottom of the spreader beam 31, and these limit blocks 311 are engaged with both sides of the top beam 26, preventing lateral displacement of the spreader beam 32 due to the tilting of the suspended platform, ensuring the stability of the connection between the spreader beam 32 and the main truss 2. Several hangers 33 are provided, respectively fixed to the bottom of the steel frame 31 and the spreader beam 32. The bottom of the hangers 33 is connected to the suspended platform 34, which is then suspended from the main truss 2 via the hangers 33. See details below. Figure 3 .

[0016] Example Operating procedures 1. The anchor nail 122 is passed through the rail body 111 and the flat column 121, and the rail body 111 is fixed to the cast bridge body through the anchoring structure 12. Then the rail body 111 is connected into a spliced ​​track 11 through the splicing groove 113 and the splicing joint 112. 2. The main truss 2 is hoisted onto the splicing track 11 via the base 21, and the spreader beam 31 of the suspension system 3 is embedded in the top groove 29 of the main truss 2; 3. Bridge construction is carried out using the suspended platform 34; 4. Install the rail body 111 at the front end of the splicing track 11, and the main truss 2 can move forward. After the journey is completed, remove the tail rail body 111 and repeat the process. 5. Based on the displacement of the main truss 2, the bridge construction is completed sequentially on the suspended platform 34.

[0017] The embodiments described herein are preferred embodiments of this utility model and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape, and principle of this utility model should be included within the scope of protection of this utility model.

Claims

1. A hanging basket for bridge construction in highway construction, comprising a traveling system (1), a main truss (2), and a suspension system (3), characterized in that: The traveling system (1) is anchored to the bridge body. The top guide rail of the traveling system (1) is connected to the main truss (2). The suspension system (3) is fixed on the main truss (2). The traveling system (1) includes a splicing track (11) and an anchoring structure (12). The splicing track (11) is provided in two sets, which are respectively set at the left and right ends of the traveling system (1). The anchoring structure (12) is set at the bottom end of the splicing track (11). The splicing track (11) is fixed to the bridge body through the anchoring structure (12). The top front end of the main truss (2) is provided with a top groove (29). The top of the suspension system (3) is embedded in the top groove (29). The front end of the suspension system (3) is fixed to the front end of the main truss (2) through the top groove (29).

2. The hanging basket for highway bridge construction according to claim 1, characterized in that: The splicing track (11) includes a track body (111), a splicing joint (112), and a splicing groove (113). The splicing track (11) is composed of several track bodies (111). The splicing joint (112) is welded to the rear end of the track body (111). The splicing groove (113) is located at the front end of the track body (111). The splicing joint (112) is snapped into the splicing groove (113). The several track bodies (111) are connected to form the splicing track (11) via the splicing joint (112) and the splicing groove (113). The anchoring structure (12) includes a flat column (121) and an anchor (122). The flat column (121) is welded to the bottom of the rail body (111). Several flat columns (121) are provided and arranged at the bottom of the rail body (111). The top of the anchor (122) passes through the bottom of the rail body (111) and the flat column (121). The anchor (122) and the flat column (121) are fixed in the bridge body. The rail body (111) is anchored to the bridge body through the flat column (121) and the anchor (122).

3. The hanging basket for highway bridge construction according to claim 1, characterized in that: A base (21) is provided at the connection between the main truss (2) and the running system. The base (21) is provided in two sets, which are slidably connected to the splicing rails (11) at both ends of the running system (1). The base (21) is provided with a front seat (211) and a rear seat (212), which are respectively located at the front and rear ends of the base (21).

4. A hanging basket for highway bridge construction according to claim 3, characterized in that: The main truss (2) includes a bottom beam (22), a column (23), a rear inclined column (24), a tie column (25), and a top beam (26). The front seat (211) and the rear seat (212) are connected by the bottom beam (22). The back of the front seat (211) is welded to the front end of the bottom beam (22), and the front of the rear seat (212) is welded to the rear end of the bottom beam (22). The bottom end of the column (23) is welded to the top end of the front seat (211). The bottom end of the rear inclined column (24) is welded to the top end of the front of the rear seat (212). The top end of the rear inclined column (24) is welded to the top end of the column (23). The bottom end of the tie column (25) is welded to the top end of the front of the front of the front seat (211). The rear end of the top beam (26) is connected to the intersection of the column (23) and the rear inclined column (24). The front end of the top beam (26) is connected to the tie column (25).

5. A hanging basket for highway bridge construction according to claim 4, characterized in that: The bottom beam (22), column (23) and rear inclined column (24) are connected to each other in a right triangle, and the column (23), top beam (26) and inclined tie column (25) are connected to each other in an inverted right triangle.

6. A hanging basket for bridge construction in highway construction according to claim 4, characterized in that: The main truss (2) is provided with a crossbeam (27) and a crossbar (28) at its rear end. The two ends of the crossbeam (27) are welded to the inner side of the rear seat (212). The two bases (21) of the main truss (2) are connected by the crossbeam (27). The back of the rear inclined column (24) is welded with a crossbar (28). The two rear inclined columns (24) of the main truss (2) are connected by the crossbar (28). The top of the top beam (26) is provided with a top groove (29). The top groove (29) is located at the front end of the top beam (26). The main truss (2) is fixed to the suspension system (3) via the top groove (29).

7. A hanging basket for highway bridge construction according to claim 6, characterized in that: The suspension system (3) includes a steel frame (31), a spreader beam (32), a hanger rod (33), and a suspended platform (34). The inner side of the steel frame (31) is welded to the front and rear sides of the column (23). The spreader beam (32) is embedded in the top groove (29). The bottom end of the spreader beam (32) is welded with a limit block (311). The limit block (311) is snapped onto both sides of the top beam (26). Several hanger rods (33) are provided and fixed to the bottom ends of the steel frame (31) and the spreader beam (32). The bottom end of the hanger rod (33) is connected to the suspended platform (34). The suspended platform (34) is hung on the main truss (2) via the hanger rod (33).