A spray line pre-treatment flame gun
Patent Information
- Application Number
- CN202521954837.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-11
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2035-09-11
AI Technical Summary
[0003]火焰枪通过点火电极进行点火,为了方便点火电极的点火,需要将点火电极固定在火焰枪上,在现有技术中,点火电极一般通过抱箍固定在混合器上,由于混合器为圆柱体结构,在重力的因素下抱箍可能会沿着混合器周向转动,这将会导致点火电极的位置发生偏移,劲儿影响到火焰枪的正常点火
本实用新型设有固定折板,固定折板为L型结构,且与火焰枪头和点火电极的接触面均为平面,通过平面的接触面可以提高点火电极连接的稳定性。
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Figure CN224694513U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of flame gun technology, and in particular to a pretreatment flame gun for a spraying line. Background Technology
[0002] Products such as PP plastics, packaging bottles, and hardware need to be heat-treated with a flame gun before spraying. The high temperature of the flame gun removes contaminants such as oil and burrs, enhancing the adhesion and durability of subsequent coatings. The core principle of a flame gun is to concentrate heat energy onto a specific object by spraying a controlled, high-temperature flame.
[0003] The flame gun ignites through an ignition electrode. To facilitate ignition, the ignition electrode needs to be fixed to the flame gun. In the existing technology, the ignition electrode is generally fixed to the mixer by a clamp. Since the mixer is a cylindrical structure, the clamp may rotate around the mixer under the influence of gravity. This will cause the position of the ignition electrode to shift, which will affect the normal ignition of the flame gun. Utility Model Content
[0004] This invention aims to solve the problems existing in the prior art. Therefore, the purpose of this invention is to provide a pretreatment flame gun for a spraying line, in which the ignition electrode is fixed to the flame gun by a fixing plate, thereby improving the stability of the ignition electrode.
[0005] To achieve the above objectives, this utility model proposes: A pretreatment flame gun for a spray painting line, comprising: A mixer having three connectors: a first connector, a second connector, and a third connector. The first air intake pipe is connected to the first connector; The second air intake pipe is connected to the second connector; A flame gun head, which is connected to a third connector; A fixed baffle plate, said fixed baffle plate being fixed to the flame gun head by a connecting component; and The ignition electrode is fixed to the fixed baffle plate by a connecting component. In this way, the ignition electrode is fixed to the flame gun head by the fixed baffle plate, making the fixing of the ignition electrode convenient and stable.
[0006] Furthermore, the fixing plate is an L-shaped structural component, with one side of the fixing plate fixed to the flame gun head and the other side fixed to the ignition electrode.
[0007] Furthermore, the flame gun head includes a main body and a head, with the head fixed to the main body and the fixing plate fixed to the head.
[0008] Furthermore, the nozzle head has multiple rows of flame holes.
[0009] Furthermore, the front end face of the gun head is provided with a groove, and part of the flame holes are located in the groove.
[0010] Furthermore, the flame gun head also includes a stainless steel sintered mesh plate, which is disposed in the groove.
[0011] Furthermore, the ignition head of the ignition electrode is aligned with the groove.
[0012] Furthermore, regulating valves are provided between the first intake pipe and the first connector, and between the second intake pipe and the second connector.
[0013] The beneficial effects of this utility model are: This utility model is equipped with a fixed folding plate, which has an L-shaped structure and the contact surfaces with the flame gun head and the ignition electrode are both flat. The flat contact surfaces can improve the stability of the ignition electrode connection.
[0014] The stainless steel sintered mesh plate of this utility model is located in the groove, which has the function of stabilizing the flame, optimizing the combustion efficiency, dispersing heat, and preventing the flame gun head from cracking under high temperature.
[0015] The features and advantages of this utility model will be described in detail through embodiments in conjunction with the accompanying drawings. Attached Figure Description
[0016] Figure 1 This is a perspective view of the flamethrower of this utility model; Figure 2 This is a side view of the flamethrower of this utility model; Figure 3 This is a front view of the head of the gun in this utility model; Figure 4 This is a cross-sectional view of the flame gun head of this utility model.
[0017] Figure label: 1. Mixer; 101. First connector; 102. Second connector; 103. Third connector; 2. First air intake pipe; 3. Second air intake pipe; 4. Flame gun head, 401. Gun head body, 402. Gun head, 4021. Flame nozzle, 4022. Groove, 403. Stainless steel sintered mesh plate; 5. Fixed folding plate; 6. Ignition electrode; 7. Control valve. Detailed Implementation
[0018] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0019] Exemplary embodiments will now be described in detail, examples of which are illustrated in the accompanying drawings. When the following description relates to the drawings, unless otherwise indicated, the same numerals in different drawings denote the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with this application. Rather, they are merely examples of apparatuses consistent with some aspects of this application as detailed in the appended claims.
[0020] The terminology used in this application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. Unless otherwise defined, the technical or scientific terms used in this application should be understood in their ordinary sense by one of ordinary skill in the art to which this utility model pertains. The words “a” or “one” and similar terms used in this application specification and claims do not indicate a limitation of quantity, but rather indicate the presence of at least one. “A plurality” includes two, equivalent to at least two. The words “comprising” or “including” and similar terms mean that the element or object preceding “comprising” or “including” covers the element or object listed following “comprising” or “including” and its equivalents, and does not exclude other elements or objects. The words “connected” or “linked” and similar terms are not limited to physical or mechanical connections and can include electrical connections, whether direct or indirect. The singular forms “a,” “the,” and “the” used in this application specification and appended claims are also intended to include the plural forms, unless the context clearly indicates otherwise. It should also be understood that the term “and / or” as used herein refers to and includes any or all possible combinations of one or more associated listed items.
[0021] like Figure 1-4As shown, a pretreatment flame gun for a spraying line includes a mixer 1, a first air inlet pipe 2, a second air inlet pipe 3, and a flame gun head 4. Specifically, the mixer 1 is equipped with three connectors: a first connector 101, a second connector 102, and a third connector 103. The first connector 101 and the second connector 102 are located at the same end and have a forked design, which allows for more operating space and easier layout. The first air inlet pipe 2 is connected to the first connector 101 and is used to supply combustible gas (such as acetylene or propane) to the mixer 1. The second air inlet pipe 3 is connected to the second connector 102 and is used to supply combustion-supporting gas (oxygen). By pre-mixing the combustion-supporting gas and the combustible gas through the mixer 1, a high-temperature flame can be generated. The flame gun head 4 is connected to the third connector 103. The mixture is supplied to the flame gun head 4 and finally ignited at the flame gun head 4, thereby generating a high-temperature flame to remove oil, burrs, and other contaminants from the product.
[0022] In this embodiment, the flame gun head 4 has a flat structure, which can generate a flat flame. The flat flame is shaped like a flame brush and can cover a wide rectangular area instead of a concentrated point. It transforms heat from a point into a line, thereby achieving uniform, efficient, and directional large-area heating.
[0023] A pretreatment flame gun for a spraying line also includes a fixing baffle plate 5 and an ignition electrode 6. Specifically, the fixing baffle plate 5 is fixed to the flame gun head 4 by a connecting component, and the ignition electrode 6 is fixed to the fixing baffle plate 5 by a connecting component. In this way, the ignition electrode 6 is fixed to the flame gun head 4 by the fixing baffle plate 5, making the fixing of the ignition electrode 6 convenient and stable. The fixing baffle plate 5 is an L-shaped structural component, and both sides of the fixing baffle plate 5 are flat. One side of the fixing baffle plate 5 is fixed to the flame gun head 4, and the other side is fixed to the ignition electrode 6. The flat contact surface can improve the stability of the connection of the ignition electrode 6.
[0024] In this embodiment, the connecting components are bolts and nuts, and there are multiple bolts and nuts. That is, the fixing plate 5 is fixed to the bottom of the flame gun head 4 by bolts and nuts, and the ignition electrode 6 is fixed to the fixing plate 5 by bolts and nuts.
[0025] In this embodiment, the flame gun head 4 includes a main body 401 and a head 402. The head 402 is fixed to the main body 401, and the fixing plate 5 is fixed to the head 402. The main body 401 has multiple rows of flame holes 4021, which can increase the working area of the flame gun head 4.
[0026] In this embodiment, the number of rows of flame holes 4021 is four, and the flame holes 4021 in the same row are arranged at equal intervals.
[0027] In this embodiment, the front end face of the nozzle head 402 has two grooves 4022, which are located on the upper and lower sides of the front end face of the nozzle head 402, respectively. The flame nozzles 4021 in the uppermost and lowermost rows are located in the grooves 4022. The ignition head of the ignition electrode 6 is aligned with the lower groove 4022 to ignite the flame gun.
[0028] In this embodiment, the flame gun head 4 also includes two stainless steel sintered mesh plates 403. The two stainless steel sintered mesh plates 403 have a V-shaped structure and are respectively disposed in two grooves 4022. The stainless steel sintered mesh plates 403 are fixed in the grooves 4022 by friction. That is, the stainless steel sintered mesh plates 403 are directly inserted into the grooves 4022, which has the function of stabilizing the flame, optimizing the combustion efficiency, dispersing heat, and preventing the flame gun head 4 from cracking under high temperature conditions.
[0029] In this embodiment, regulating valves 7 are provided between the first air inlet pipe 2 and the first connector 101, and between the second air inlet pipe 3 and the second connector 102. By controlling the flow rate of the two air inlets with two independent regulating valves 7, the operator can precisely adjust the ratio of oxygen and combustible gas to create different types of flames to meet the needs of different tasks.
[0030] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A pretreatment flame gun for a spray painting line, comprising: A mixer having three connectors: a first connector, a second connector, and a third connector. The first air intake pipe is connected to the first connector; The second air intake pipe is connected to the second connector; A flame gun head, which is connected to a third connector; A fixed baffle plate, said fixed baffle plate being fixed to the flame gun head by a connecting component; and The ignition electrode is fixed to the fixed baffle plate by a connecting component. In this way, the ignition electrode is fixed to the flame gun head by the fixed baffle plate, making the fixing of the ignition electrode convenient and stable.
2. The pretreatment flame gun for spraying lines according to claim 1, characterized in that, The fixing plate is an L-shaped structural component, with one side fixed to the flame gun head and the other side fixed to the ignition electrode.
3. The pretreatment flame gun for the spraying line according to claim 2, characterized in that, The flame gun head includes a main body and a head, with the head fixed to the main body and the fixing plate fixed to the head.
4. The pretreatment flame gun for spraying lines according to claim 3, characterized in that, The nozzle has multiple rows of flame holes.
5. The pretreatment flame gun for spraying lines according to claim 4, characterized in that, The front end face of the gun head has a groove, and some of the flame holes are located in the groove.
6. The pretreatment flame gun for spraying lines according to claim 5, characterized in that, The flame gun head also includes a stainless steel sintered mesh plate, which is disposed in the groove.
7. The pretreatment flame gun for spraying lines according to claim 6, characterized in that, The ignition head of the ignition electrode is aligned with the groove.
8. The pretreatment flame gun for spraying lines according to any one of claims 1-7, characterized in that, A regulating valve is provided between the first air intake pipe and the first connector, and between the second air intake pipe and the second connector.