Incinerator exhaust nozzle
Patent Information
- Application Number
- CN202522169133.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-14
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2035-10-14
AI Technical Summary
为了解决上述中当废气风量较大时,高热值废气无法迅速扩散,导致停留时间不足,焚烧不完全,且易导致火焰无规则喷射,发生闪爆影响安全和现有装置一般用螺栓进行拆装喷嘴,拆装不够方便,操作较为繁琐问题,提出了本实用新型
该种焚烧炉废气喷嘴,通过废气流动带动旋流板转动使旋流板引导废气沿着旋流通道旋转流通,改变废气焚烧状态,有效确保废气焚烧后的湍流程度,确保焚烧效率,降低一氧化碳生成率当废气风量较大时,使焚烧更完全,通过调节中心锥的位置改变便于文丘里管内径,便于调节废气流速适应不同工况,方便处理易闪燃的废气;
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Figure CN224694530U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of incinerator nozzle technology, specifically to an incinerator exhaust gas nozzle. Background Technology
[0002] High-calorific-value waste gas incinerators are mainly used to treat waste gases with high calorific value, odor, high concentration, and high dust content. They can treat almost all compounds in waste gas. They have high VOC purification efficiency, simple operation, low system pressure loss, relatively low fan power consumption, large internal space for easy access and cleaning of sediments, and low maintenance workload. They require a type of waste gas nozzle to deliver waste gas to the incinerator for combustion.
[0003] In existing technologies, the waste gas to be treated is collected or pressurized by an induced draft fan before being introduced into the incinerator for combustion. To ensure safety, safety devices such as flame arresters, water seal tanks, and explosion relief diaphragms are usually installed on the waste gas pipeline. The incinerator body has a through-hole waste gas inlet, to which the waste gas source pipeline is connected. When the temperature inside the furnace reaches the average ignition point of the waste gas components, the waste gas is ignited and begins combustion, reaching the design temperature. When the waste gas volume is small, the through-hole inlet (usually ≤250mm) on the incinerator body can meet the feeding requirements.
[0004] Although the existing technology has many beneficial effects, the following problems still exist: During the use of this device, when the exhaust gas volume is large, the high-calorific-value exhaust gas cannot diffuse quickly, resulting in insufficient residence time, incomplete combustion, and easy irregular flame spray, which may cause flash explosions and affect safety; Secondly, during the use of this device, the existing device generally uses bolts to disassemble and assemble the nozzle, which is not convenient enough and the operation is relatively cumbersome, and needs to be improved. In view of this, we propose an exhaust gas nozzle for incinerators. Summary of the Invention
[0005] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be used to limit the scope of this utility model.
[0006] 1. Technical problems to be solved: To address the issues mentioned above, such as the inability of high-calorific-value exhaust gas to diffuse rapidly when the exhaust gas volume is large, resulting in insufficient residence time, incomplete combustion, and irregular flame ejection that could lead to flash explosions and safety concerns, as well as the inconvenience and cumbersome nature of existing devices that typically use bolts to assemble and disassemble nozzles, this utility model is proposed.
[0007] Therefore, the purpose of this utility model is to provide an incinerator exhaust gas nozzle that allows high-calorific-value exhaust gas to diffuse rapidly when the exhaust gas volume is large, making combustion more complete. It also facilitates adjusting the exhaust gas flow rate to adapt to different working conditions, makes it convenient to handle easily flammable exhaust gas, and makes the nozzle easier to install and disassemble, and simpler to operate.
[0008] 2. Technical Solution: To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution: An incinerator exhaust gas nozzle includes an incinerator, a nozzle tube on the side wall of the incinerator, a nozzle head at one end of the nozzle tube, an adjusting assembly on the inner circumference of the nozzle tube, the adjusting assembly including two fixing rings, a fixing sleeve at the center of the side wall of each fixing ring, a rotating shaft rotatably connected to the side wall of the fixing sleeve, a swirl plate on the outer circumference of the rotating shaft, a venturi tube on the inner circumference of the nozzle head, a mounting base at the bottom of the side wall of the incinerator, a high-temperature resistant cylinder at the top of the mounting base, a connecting rod at the output end of the high-temperature resistant cylinder, a central cone on the side wall of the other end of the connecting rod, an exhaust port on the other side wall of the incinerator, an explosion-proof door at the top of the incinerator, and the high-temperature resistant cylinder connected to an external air pump via a gas pipe. The mounting base facilitates maintaining a certain distance between the high-temperature resistant cylinder and the incinerator, avoiding prolonged high-temperature contact and reducing the service life of the high-temperature resistant cylinder.
[0009] In a preferred embodiment of this utility model, an incinerator exhaust gas nozzle is provided, wherein the mounting assembly includes a mounting sleeve, a fixing arc plate at one end of the inner circumference of the mounting sleeve, a fixing ring at the other end of the inner circumference of the mounting sleeve, a plurality of springs on the side wall of the fixing ring, a movable ring at the other end of the springs, and a snap-fit plate on the outer circumference of the nozzle tube, the snap-fit plate having a snap-fit groove on its side wall. The mounting sleeve facilitates the positioning of the nozzle tube and prevents the nozzle tube from being misaligned during insertion, thus avoiding interference with its use.
[0010] In a preferred embodiment of the present invention, the inner diameter of the middle section of the Venturi tube is smaller than that of both ends, the position of the central cone matches the position of the Venturi tube, and the tip of the central cone faces the Venturi tube.
[0011] In a preferred embodiment of the present invention, the arc length of the fixed arc plate matches the arc length at the notch of the snap-fit plate, and the size of the fixed arc plate matches the size of the snap-fit groove.
[0012] In a preferred embodiment of the incinerator exhaust gas nozzle of this utility model, a sealing ring is provided on the inner circumference of the fixing ring, and the sealing ring is made of fluororubber.
[0013] In a preferred embodiment of the incinerator exhaust gas nozzle of this utility model, the bottom of the incinerator is provided with multiple support blocks, the top opening of the support blocks is arc-shaped, and the support blocks prevent the cylindrical incinerator from rolling and affecting its use.
[0014] In a preferred embodiment of the present invention, an incinerator exhaust gas nozzle is provided at one end of the outer circumference of the nozzle tube, and the side wall of the flange ring is provided with a plurality of connection holes in an annular array.
[0015] 3. Beneficial effects: Compared with the prior art, the beneficial effects of this utility model are: This type of incinerator exhaust gas nozzle drives the swirl plate to rotate through the exhaust gas flow, guiding the exhaust gas to rotate and flow along the swirl channel, changing the exhaust gas combustion state, effectively ensuring the degree of turbulence after exhaust gas combustion, ensuring combustion efficiency, and reducing the carbon monoxide generation rate. When the exhaust gas volume is large, the combustion is more complete. The position of the central cone can be adjusted to change the inner diameter of the venturi tube, making it easy to adjust the exhaust gas flow rate to adapt to different working conditions and convenient for handling easily ignitable exhaust gas. This type of incinerator exhaust gas nozzle uses a spring to drive a moving ring to press and clamp the plate, so that the clamping slot engages with the fixed arc plate, making the nozzle easier to install and remove and simpler to operate. Attached Figure Description
[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them: Figure 1 This is a schematic diagram of the overall structure of an incinerator exhaust gas nozzle according to the present invention; Figure 2 This is a schematic diagram of the nozzle tube structure of an incinerator exhaust gas nozzle according to the present invention. Figure 3 This is a schematic cross-sectional view of the nozzle tube structure of an incinerator exhaust gas nozzle according to the present invention. Figure 4 This is a schematic diagram of the high-temperature resistant cylinder center cone structure of an incinerator exhaust gas nozzle according to the present invention; Figure 5 This is a side view of the disassembled installation assembly structure of an incinerator exhaust gas nozzle according to the present invention.
[0017] The following are the labeling instructions in the diagram: 1. Incinerator; 2. Nozzle tube; 3. Nozzle head; 4. Adjustment assembly; 5. Mounting assembly; 6. Exhaust port; 7. Explosion-proof door; 8. Support block; 9. Flange ring; 10. Connecting hole; 401. Fixing ring; 402. Fixing sleeve; 403. Rotating shaft; 404. Swirl plate; 405. Venturi tube; 406. Mounting base; 407. High-temperature resistant cylinder; 408. Connecting rod; 409. Central cone; 501. Mounting sleeve; 502. Fixing arc plate; 503. Mounting ring; 502. Spring; 505. Moving ring; 506. Snap-fit plate; 507. Snap-fit groove; 508. Sealing ring. Detailed Implementation
[0018] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0019] This utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not be construed as limiting the scope of protection of this utility model. In actual manufacturing, the three-dimensional spatial dimensions of length, width, and depth should be included.
[0020] The orientation or positional relationship indicated in the terminology is based on the orientation or positional relationship shown in the accompanying drawings and is only for the convenience of describing the present invention and simplifying the description. It is not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
[0021] The term "connection method" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0022] The embodiments of this utility model will now be described in further detail with reference to the accompanying drawings.
[0023] This utility model provides an overall structural schematic diagram of an embodiment of an incinerator exhaust gas nozzle, including: Please see Figures 1-5This embodiment of an incinerator exhaust gas nozzle includes an incinerator 1. A nozzle pipe 2 is snapped onto the side wall of the incinerator 1. A nozzle head 3 is welded to one end of the nozzle pipe 2. An adjustment assembly 4 is welded to the inner circumference of the nozzle pipe 2. The adjustment assembly 4 includes two fixing rings 401. A fixing sleeve 402 is provided at the center of the side wall of the fixing rings 401. The fixing rings 401 are used to prevent the swirl plate 404 from being blown away by the exhaust gas flow and thus detached. A rotating shaft 403 is rotatably connected to the side wall of the fixing sleeve 402. A swirl plate 404 is welded to the outer circumference of the rotating shaft 403. The swirl plate 404 is used to drive the exhaust gas to rotate and flow along the swirl channel, which can change the exhaust gas combustion state and effectively ensure the turbulence degree after exhaust gas combustion, thus ensuring combustion efficiency. A Venturi tube 405 is welded to the inner circumference of the nozzle head 3. The Venturi tube 405 is used to directly change the exhaust gas flow rate, thus enhancing the flame intensity after the exhaust gas is ignited, that is, enhancing the stability and safety of exhaust gas combustion. The bottom of the side wall of the incinerator 1 is welded with... There is a mounting base 406, and a high-temperature resistant cylinder 407 is threadedly connected to the top of the mounting base 406. The mounting base 406 is to make the operation of the high-temperature resistant cylinder 407 more stable. The output end of the high-temperature resistant cylinder 407 is interference-fitted with a connecting rod 408. The connecting rod 408 is used to drive the central cone 409 to move under the drive of the high-temperature resistant cylinder 407. The other end of the connecting rod 408 is welded to the side wall of the central cone 409. The central cone 409 is used to move and adjust the annular gap size of the inner diameter of the venturi tube 405, so as to facilitate the adjustment of the exhaust gas flow rate to adapt to different working conditions. When the size is increased, it is convenient to handle easily flammable exhaust gas. The side wall of the incinerator 1 is welded with a mounting component 5, and the other end of the side wall of the incinerator 1 is welded with an exhaust port 6. The top of the incinerator 1 is welded with an explosion-proof door 7. The high-temperature resistant cylinder 407 is connected to an external air pump through an air pipe. The connecting rod 408 and the central cone 409 are made of 310S matrix + ZrO2 coating, which can withstand 1400℃ to facilitate adaptation to the incinerator environment.
[0024] It is worth noting that, in order to facilitate the installation of the nozzle, the installation component 5 specifically includes an installation sleeve 501. A fixed arc plate 502 is welded to one end of the inner circumference of the installation sleeve 501, and an installation ring 503 is welded to the other end of the inner circumference of the installation sleeve 501. Multiple springs 504 are welded to the side wall of the installation ring 503, and a movable ring 505 is welded to the other end of the springs 504. The movable ring 505 is used to push and squeeze the clamping plate 506 under the action of the springs 504. The clamping plate 506 is welded to the outer circumference of the nozzle tube 2. The clamping plate 506 is used to squeeze the movable ring 505 to move and rotate after the nozzle tube 2 is inserted into the installation sleeve 501. A groove 507 is opened on the side wall of the clamping plate 506. The groove 507 is used to reset and move the clamping plate 506 to clamp the fixed arc plate 502 under the elastic force of the springs 504, thereby enhancing stability and making the installation of the nozzle tube 2 simpler.
[0025] Next, to facilitate the adjustment of the exhaust gas flow rate, specifically, the inner diameter of the middle section of the Venturi tube 405 is smaller than the inner diameters at both ends, and the position of the central cone 409 matches the position of the Venturi tube 405, with the tip of the central cone 409 pointing towards the Venturi tube 405. The Venturi tube 405, with its middle section having a smaller inner diameter than the two ends, facilitates the acceleration of exhaust gas flow, and the central cone 409, with its tip pointing towards the Venturi tube 405, facilitates the precise adjustment of the size of the annular gap in the inner diameter of the Venturi tube 405.
[0026] Meanwhile, to prevent loosening of the splice, specifically, the arc length of the fixed arc plate 502 matches the arc length of the notch of the snap-fit plate 506, and the size of the fixed arc plate 502 matches the size of the snap-fit groove 507. By using the fixed arc plate 502, which matches the arc length of the notch of the snap-fit plate 506, it avoids obstructing the movement of the snap-fit plate 506 into place. By using the snap-fit groove 507, which matches the size of the fixed arc plate 502, it is easier to make the snap-fit between the fixed arc plate 502 and the snap-fit plate 506 more stable and prevent loosening.
[0027] Furthermore, to facilitate improved sealing performance, a sealing ring 508 is fitted onto the inner circumference of the mounting ring 503. The sealing ring 508 is made of fluororubber. The fluororubber sealing ring 508 improves sealing performance, prevents gaps from affecting use, and prevents damage caused by excessively high operating temperatures during incinerator operation. Fluororubber has high temperature resistance and can be used in environments ranging from -30℃ to +250℃. It is also resistant to strong oxidants, oil, acids, and alkalis. According to GB safety standards, the internal temperature of the incinerator is between 760℃ and 1200℃, while the surface temperature of the external shell is typically between 50℃ and 80℃. The sealing ring 508 is located on the external shell, which meets the requirements.
[0028] It is worth noting that, in order to facilitate the support of the incinerator 1, specifically, multiple support blocks 8 are welded to the bottom of the incinerator 1. The top opening of the support block 8 is arc-shaped. The support block 8 with the arc-shaped top opening is convenient to fit the incinerator 1 better and improve the stability of the support.
[0029] Finally, to facilitate connection to the conveying pipeline, specifically, a flange ring 9 is welded to one end of the outer circumference of the nozzle pipe 2. The flange ring 9 has multiple connection holes 10 arranged in a ring array on its side wall. The flange ring 9 with multiple connection holes 10 on its side wall facilitates the connection between the nozzle pipe 2 and the pipeline conveying high-calorific-value exhaust gas.
[0030] In addition, the circuits, electronic components, and modules involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. Furthermore, the scope of protection of this utility model does not involve improvements to the internal structure and methods. The device or equipment models mentioned in this article may be as follows: High-temperature resistant cylinder 407: SMC CJ2W.
[0031] Combination Figures 1-5 The specific usage process of an incinerator exhaust gas nozzle according to this embodiment is as follows: 1: When this device is needed to be used as an incinerator exhaust gas nozzle, install nozzle pipe 2, and connect nozzle pipe 2 to the pipeline that transports high-calorific-value exhaust gas through flange ring 9, so as to transport exhaust gas into incinerator 1 for combustion. The exhaust gas flow drives the swirl plate 404 to rotate, so that the exhaust gas rotates and flows along the swirl channel, which can change the exhaust gas combustion state. The exhaust gas is accelerated and enhanced by the venturi tube 405. The high-temperature resistant cylinder 407 is started to drive the connecting rod 408 to move the central cone 409. The exhaust gas flow rate is adjusted by adjusting the inner diameter of the venturi tube 405 and the size of the annular gap. 2: Insert the nozzle tube 2 into the mounting sleeve 501. The snap-fit plate 506 presses the moving ring 505 inward. Rotate the nozzle tube 2 so that the center part of the snap-fit plate 506 corresponds to the fixed arc plate 502. Release the nozzle tube 2. The rebound force of the spring 504 drives the moving ring 505 to move, causing the snap-fit plate 506 to move outward and drive the snap-fit groove 507 to snap into the fixed arc plate 502 to complete the installation.
[0032] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A waste gas nozzle for an incinerator, characterized in that, The incinerator (1) includes a nozzle pipe (2) on its side wall, a nozzle head (3) at one end of the nozzle pipe (2), an adjustment assembly (4) on the inner circumference of the nozzle pipe (2), the adjustment assembly (4) including two fixing rings (401), a fixing sleeve (402) at the center of the side wall of the fixing ring (401), a rotating shaft (403) rotatably connected to the side wall of the fixing sleeve (402), a swirl plate (404) on the outer circumference of the rotating shaft (403), and a venturi tube (405) on the inner circumference of the nozzle head (3). The incinerator (1) has a mounting base (406) at the bottom of its side wall, a high-temperature resistant cylinder (407) at the top of its mounting base (406), a connecting rod (408) at the output end of the high-temperature resistant cylinder (407), a central cone (409) at the other end of the connecting rod (408), an installation assembly (5) at the side wall of the incinerator (1), an exhaust port (6) at the other end of the side wall of the incinerator (1), an explosion-proof door (7) at the top of the incinerator (1), and the high-temperature resistant cylinder (407) is connected to an external air pump via an air pipe.
2. The incinerator exhaust gas nozzle according to claim 1, characterized in that, The mounting assembly (5) includes a mounting sleeve (501), a fixed arc plate (502) is provided at one end of the inner circumference of the mounting sleeve (501), a mounting ring (503) is provided at the other end of the inner circumference of the mounting sleeve (501), a plurality of springs (504) are provided on the side wall of the mounting ring (503), a movable ring (505) is provided at the other end of the springs (504), and a snap-fit plate (506) is provided on the outer circumference of the nozzle tube (2), and a snap-fit groove (507) is provided on the side wall of the snap-fit plate (506).
3. The incinerator exhaust gas nozzle according to claim 2, characterized in that, The inner diameter of the middle section of the Venturi tube (405) is smaller than the inner diameter of both ends. The position of the central cone (409) matches the position of the Venturi tube (405), and the tip of the central cone (409) faces the Venturi tube (405).
4. The incinerator exhaust gas nozzle according to claim 3, characterized in that, The arc length of the fixed arc plate (502) matches the arc length at the notch of the snap plate (506), and the size of the fixed arc plate (502) matches the size of the snap groove (507).
5. The incinerator exhaust gas nozzle according to claim 4, characterized in that, The mounting ring (503) has a sealing ring (508) on its inner circumference, and the sealing ring (508) is made of fluororubber.
6. The incinerator exhaust gas nozzle according to claim 5, characterized in that, The incinerator (1) has multiple support blocks (8) at its bottom, and the top opening of the support block (8) is arc-shaped.
7. The incinerator exhaust gas nozzle according to claim 6, characterized in that, The nozzle tube (2) has a flange ring (9) at one end of its outer circumference, and the flange ring (9) has multiple connecting holes (10) arranged in an annular array on its side wall.