A waste white clay regeneration device
Patent Information
- Application Number
- CN202521685441.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-08
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2035-08-08
AI Technical Summary
现有技术中,再生白土工艺多采用溶剂萃取配合其他手段辅助再生(离心处理、加热处理、超声处理、酸化处理等),再生工艺复杂,投入成本高
[0020] 1. The waste bleaching clay recycling device achieves the functions of crushing and conveying waste bleaching clay through a structure including a cylinder, a first reduction motor, a crossbar, guide vanes, a second discharge valve, a first gear, a first crushing tooth, a second gear, a second crushing tooth, a second rotating rod, and a first rotating rod. This prevents the recycling of clumped bleaching clay from taking too long and affecting the qualified rate of bleaching clay recycling.
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Figure CN224695047U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of chemical technology, specifically to a waste clay regeneration device. Background Technology
[0002] In the refining process of products such as paraffin wax, Fischer-Tropsch wax, and lubricating oil base oils, 1% to 5% of the material is typically used for refining. The waste bleaching clay after refining generally contains 20% to 50% of the material. For many years, most chemical plants and oil refineries have directly mixed the waste bleaching clay from refining with coal as fuel or disposed of it as waste through landfill, failing to achieve full and rational utilization. If the waste bleaching clay used in refining is not treated promptly, it will not only pollute the environment and endanger groundwater quality, but also, if the oil it contains is a light component, it is prone to spontaneous combustion upon contact with air, causing fires. Recycling and reusing waste bleaching clay can reuse the waste bleaching clay generated in factories, prevent soil pollution caused by indiscriminate dumping, and reduce the factory's expenses for purchasing fresh bleaching clay and disposing of waste bleaching clay solid waste.
[0003] Therefore, the effective recycling of waste bleaching clay is an urgent problem to be solved. In existing technologies, the regeneration process of bleaching clay mostly adopts solvent extraction combined with other auxiliary methods (centrifugation, heat treatment, ultrasonic treatment, acidification treatment, etc.), which is complex and costly. Utility Model Content
[0004] The purpose of this invention is to provide a waste clay recycling device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a waste clay recycling device, comprising a cylinder, a first reduction motor bolted to the left side of the cylinder, a crossbar fixedly connected to the output end of the first reduction motor through the cylinder, a guide blade fixedly connected to the outer wall of the crossbar, and a crushing device provided on the left side of the top of the cylinder.
[0006] The crushing device includes a housing, a feed inlet, a second reduction motor, a first gear, a first rotating rod, a first crushing tooth, a second gear, a second rotating rod, a second crushing tooth, a first discharge valve, and a second discharge valve;
[0007] A box is located on the top left side of the cylinder. A feed inlet is opened at the top of the box. A second geared motor is bolted to the right side of the box. A first gear is welded through the box to the second geared motor. A first rotating rod is welded to the left side of the first gear. A first crushing tooth is fixedly connected to the outer wall of the first rotating rod. A second gear meshes with the bottom end of the first gear. A second rotating rod is welded to the left side of the second gear. A second crushing tooth is fixedly connected to the outer wall of the second rotating rod. A first discharge valve is installed at the bottom of the box, which connects the box and the cylinder. A second discharge valve is located on the right side of the cylinder. A regeneration unit is connected through the right side of the second discharge valve.
[0008] Preferably, the regeneration unit includes a regeneration furnace, a heater, a protective gas inlet valve, an air inlet valve, and a regenerated clay outlet;
[0009] A regeneration furnace is connected through the right side of the second discharge valve. A heater is installed inside the regeneration furnace. A protective gas inlet valve and an air inlet valve are installed on one side of the regeneration furnace. A regenerated clay discharge port is installed at the bottom of the regeneration furnace.
[0010] Preferably, an oil outlet pipe is provided on one side of the regeneration furnace, a first valve is provided on the outer wall of the oil outlet pipe, and an oil-gas separator is connected through the other end of the oil outlet pipe, with an oil outlet provided at one end of the oil-gas separator.
[0011] Preferably, the inner cavity of the oil outlet is provided with a filter screen.
[0012] Preferably, the outer wall of the regeneration furnace is provided with a gas guide pipe, the outer wall of the gas guide pipe is provided with a second valve, and the other end of the gas guide pipe is provided with a waste gas filtration device.
[0013] Preferably, the exhaust gas filtration device includes a first filter box, a nozzle, a water pump, a second filter box, a first water pipe, a suction fan, a second water pipe, an inlet valve, an exhaust valve, and an outlet valve;
[0014] The other end of the air duct is equipped with a first filter box. A nozzle is installed at the top of the inner cavity of the first filter box. A water pump is bolted to the outer wall of the top of the first filter box. One end of the water pump is connected to the nozzle through a conduit. A second filter box is fixedly connected to the right side of the first filter box. The other end of the water pump is connected to one end of a first water pipe through a conduit. The first water pipe passes through the outer wall of the top right of the second filter box, and its other end extends into the bottom of the inner cavity of the second filter box. A suction fan is bolted to the outer wall of the top right of the first filter box. One end of the suction fan is connected to the inner cavity of the first filter box through a conduit. The other end of the suction fan is connected to one end of a second water pipe through a conduit. The second water pipe passes through the outer wall of the top left of the second filter box, and its other end extends into the bottom of the inner cavity of the second filter box. A water inlet valve is fixedly connected to the outer wall of the top right of the second filter box. An exhaust valve is provided on the outer wall of the center position of the right side of the second filter box. A water outlet valve is provided on the outer wall of the bottom right side of the second filter box.
[0015] Preferably, the bottom of the first filter box is connected to the bottom of the second filter box.
[0016] Preferably, a waste heat recovery unit is provided on the outside of the regeneration furnace.
[0017] Preferably, a temperature sensor is installed inside the regeneration furnace.
[0018] Preferably, the inner cavity of the oil-gas separator is filled with an adsorbent, such as activated carbon, zeolite molecular sieve, or activated alumina.
[0019] Compared with the prior art, the beneficial effects of this utility model are:
[0020] 1. The waste bleaching clay recycling device achieves the functions of crushing and conveying waste bleaching clay through a structure including a cylinder, a first reduction motor, a crossbar, guide vanes, a second discharge valve, a first gear, a first crushing tooth, a second gear, a second crushing tooth, a second rotating rod, and a first rotating rod. This prevents the recycling of clumped bleaching clay from taking too long and affecting the qualified rate of bleaching clay recycling.
[0021] 2. This waste bleaching clay regeneration device regenerates waste bleaching clay through a regeneration furnace, protective gas inlet valve, air inlet valve, heater, regenerated bleaching clay outlet, first valve, air guide pipe, second valve, oil outlet pipe, oil-gas separator, and oil outlet. The process is simple, the waste bleaching clay regeneration efficiency is high, and the decolorization effect of the regenerated bleaching clay is good.
[0022] 3. This waste clay recycling device treats waste gas through a structure consisting of a second water pipe, a first discharge valve, a second filter box, a first filter box, a water outlet valve, a blower, a water pump, a first water pipe, a nozzle, a water inlet valve, and an exhaust valve. This prevents waste gas from polluting the air, has significant beneficial effects, and is highly applicable. Attached Figure Description
[0023] Figure 1 This is a schematic front sectional view of the present invention;
[0024] Figure 2 This is the front view of the present invention;
[0025] Figure 3 This is an enlarged view of point A in this utility model;
[0026] Figure 4 This is an enlarged view of section B of this utility model;
[0027] Figure 5 This is a left-side cross-sectional view of the crushing device of this utility model.
[0028] In the diagram: 1. Cylinder, 2. First geared motor, 3. Crossbar, 4. Guide vane, 5. Second discharge valve, 6. Regeneration furnace, 7. Protective gas inlet valve, 8. Air inlet valve, 9. Heater, 10. Regenerated clay discharge port, 11. First valve, 12. Air guide pipe, 13. Second valve, 14. Oil outlet pipe, 15. Oil-gas separator, 16. Oil outlet, 17. Box, 18. Second geared motor, 19. Feed inlet, 20. Second water pipe, 21. First discharge valve, 22. Second filter box, 23. First filter box, 24. Water outlet valve, 25. Blower, 26. Water pump, 27. First water pipe, 28. First gear, 29. First crushing tooth, 30. Second gear, 31. Second crushing tooth, 32. Second rotating rod, 33. First rotating rod, 34. Nozzle, 35. Water inlet valve, 36. Exhaust valve. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0030] Please see Figure 1-5 This utility model provides a technical solution: a waste bleaching clay recycling device, including a cylinder 1. A first reduction motor 2 is bolted to the left side of the cylinder 1. When the first reduction motor 2 is started, a crossbar 3 is fixedly connected to the output end of the first reduction motor 2 through the cylinder 1. The first reduction motor 2 drives the crossbar 3 to rotate clockwise. A guide blade 4 is fixedly connected to the outer wall of the crossbar 3. The clockwise rotation of the crossbar 3 pushes the waste bleaching clay into the inner cavity of the recycling furnace 6 through the guide blade 4. The waste bleaching clay is in the recycling furnace 6. A crushing device is set on the top left side of the cylinder 1.
[0031] The crushing device includes a housing 17, a feed inlet 19, a second reduction motor 18, a first gear 28, a first rotating rod 33, a first crushing tooth 29, a second gear 30, a second rotating rod 32, a second crushing tooth 31, a first discharge valve 21, and a second discharge valve 5.
[0032] A box 17 is located on the top left side of the cylinder 1. A feed inlet 19 is opened at the top of the box 17, through which waste bleaching clay is added to the device. A second reduction motor 18 is bolted to the right side of the box 17. The second reduction motor 18 rotates clockwise. A first gear 28 is welded through the box 17 to the second reduction motor 18, driving the first gear 28 to rotate clockwise. A first rotating rod 33 is welded to the left side of the first gear 28. A first crushing tooth 29 is fixedly connected to the outer wall of the first rotating rod 33. The clockwise rotation of the first gear 28 drives the first rotating rod 33 and the first crushing tooth 29 to move clockwise. The bottom end of the first gear 28 is engaged with a second gear 30. A second rotating rod 32 is welded to the left side of the second gear 30. A second crushing tooth 31 is fixedly connected to the outer wall of the second rotating rod 32. The clockwise movement of the second gear 18, through the cooperation of the first gear 28 and the second gear 30, causes the second rotating rod 32 and the second crushing tooth 31 to move counterclockwise, thereby realizing the crushing of waste white clay. A first discharge valve 21 is installed at the bottom end of the box 17. The first discharge valve 21 is used to connect the box 17 and the cylinder 1. When the first discharge valve 21 is opened, the waste white clay enters the cylinder 1. A second discharge valve 5 is set on the right side of the cylinder 1. A regeneration unit is installed through the right side of the second discharge valve 5.
[0033] As a preferred embodiment, the regeneration unit further includes a regeneration furnace 6, a heater 9, a protective gas inlet valve 7, an air inlet valve 8, and a regenerated clay outlet 10.
[0034] The second discharge valve 5 is connected to a regeneration furnace 6 on its right side. The regeneration furnace 6 is equipped with a heater 9 inside, which is used to heat the waste bleaching clay. A protective gas inlet valve 7 and an air inlet valve 8 are provided on one side of the regeneration furnace 6. The regeneration furnace 6 is connected to the protective gas inlet valve 7 and the air inlet valve 8, which are used to introduce air or protective gas into the regeneration furnace 6. During the regeneration stage, protective gas is introduced. The bleaching clay and oil are separated by heating in the protective gas atmosphere. The protective gas can prevent the oil from being oxidized. The bottom end of the regeneration furnace 6 is provided with a regenerated bleaching clay discharge port 10.
[0035] As a preferred embodiment, further, an oil outlet pipe 14 is provided on one side of the regeneration furnace 6, and a first valve 11 is provided on the outer wall of the oil outlet pipe 14. The other end of the oil outlet pipe 14 is connected to an oil-gas separator 15. The inner cavity of the oil-gas separator 15 is filled with an adsorbent, which is activated carbon, zeolite molecular sieve, or activated alumina. One end of the oil-gas separator 15 is provided with an oil outlet 16, and the inner cavity of the oil outlet 16 is provided with a filter screen. The oil and gas generated during the regeneration process are introduced into the oil-gas separator 15 through the regeneration furnace 6. The oil-gas separator 15 separates the oil and gas to obtain recovered oil. The protective gas source is a nitrogen source, but other inert gases, such as helium, can also be used. After separating the clay and oil, air is introduced, and the remaining oil in the regeneration furnace 6 is removed by combustion.
[0036] As a preferred embodiment, the outer wall of the regeneration furnace 6 is provided with a gas guide pipe 12, the outer wall of the gas guide pipe 12 is provided with a second valve 13, and the other end of the gas guide pipe 12 is provided with a waste gas filtration device, which includes a first filter box 23, a nozzle 34, a water pump 26, a second filter box 22, a first water pipe 27, a suction fan 25, a second water pipe 20, a water inlet valve 35, an exhaust valve 36, and a water outlet valve 24.
[0037] A first filter box 23 is installed at the other end of the air duct 12. A nozzle 34 is installed at the top of the inner cavity of the first filter box 23. A water pump 26 is bolted to the outer wall of the top of the first filter box 23. One end of the water pump 26 is connected to the nozzle 34 through a conduit. A second filter box 22 is fixedly connected to the right side of the first filter box 23. The other end of the water pump 26 is connected to one end of a first water pipe 27 through a conduit. The first water pipe 27 penetrates the outer wall of the top right side of the second filter box 22, and its other end extends into the bottom of the inner cavity of the second filter box 22. A suction fan 25 is bolted to the outer wall of the top right side of the first filter box 23. One end of the suction fan 25 is connected to the inner cavity of the first filter box 23 through a conduit. The other end of the suction fan 25 is connected to one end of a second water pipe 20 through a conduit. The second water pipe 20 penetrates the outer wall of the top left side of the second filter box 22. The other end of the filter extends into the bottom of the inner cavity of the second filter box 22. The exhaust gas enters the first filter box 23 through the air guide pipe 12 and the second valve 13. The water pump 26 draws in filtered water containing filtrate inside the second filter box 22 and sprays the water onto the exhaust gas through the nozzle 34. The harmful substances dissolve in the filtrate. Since the bottom of the second filter box 22 is connected to the bottom of the first filter box 23, the filtrate can be recycled to filter the harmful air, saving filtrate and allowing the harmful substances to be fully absorbed. The filtrate can be recycled to filter the harmful air. A water inlet valve 35 is fixedly connected to the outer wall of the top right side of the second filter box 22. An exhaust valve 36 is provided on the outer wall of the center right side of the second filter box 22. A water outlet valve 24 is provided on the outer wall of the bottom right side of the second filter box 22. The bottom of the first filter box 23 is connected to the bottom of the second filter box 22.
[0038] As a preferred option, the outer side of the regeneration furnace 6 is equipped with a waste heat recovery unit, which facilitates the recovery of heat for further heating of the waste clay.
[0039] As a preferred option, the regeneration furnace 6 is further equipped with a temperature sensor, which facilitates the monitoring of the temperature inside the regeneration furnace 6.
[0040] Those skilled in the art should connect all electrical components and their compatible power supplies in this case via wires, and should select appropriate controllers according to actual conditions to meet control requirements. The specific connection and control sequence should refer to the working principle described below, where the electrical components are connected in sequence. The detailed connection methods are well-known in the art. The following mainly introduces the working principle and process, without explaining the electrical control.
[0041] In use, connect the external power supply to the device, and add the waste bleaching clay into the device through the feed inlet 19. This causes the second reduction motor 18 to rotate clockwise, which in turn drives the first gear 28 to rotate clockwise. The clockwise rotation of the first gear 28 causes the first rotating rod 33 and the first crushing tooth 29 to move clockwise. The clockwise movement of the second reduction motor 18, through the cooperation of the first gear 28 and the second gear 30, causes the second rotating rod 32 and the second crushing tooth 31 to move counterclockwise, thus crushing the waste bleaching clay. At this time, open the first discharge valve 21, and the waste bleaching clay enters the cylinder. 1. At this time, the first reduction motor 2 is started. The first reduction motor 2 drives the crossbar 3 to rotate clockwise. The clockwise rotation of the crossbar 3 pushes the waste bleaching clay into the inner cavity of the regeneration furnace 6 through the guide vanes 4. The waste bleaching clay is in the regeneration furnace 6. A heater 9 is set on the outer periphery of the regeneration furnace 6. A temperature sensor can be set inside the regeneration furnace 6. The regeneration furnace 6 is connected to the protective gas inlet valve 7 and the air inlet valve 8, which are used to regenerate the furnace 6 with air or protective gas. During the regeneration stage, protective gas is introduced. Heating under the protective gas atmosphere separates the bleaching clay and oil. The protective gas can prevent the oil from being oxidized. The discharge end of the regeneration furnace 6 is equipped with a regenerated bleaching clay discharge port and an oil outlet. The regenerated bleaching clay discharge port is used to discharge the regenerated bleaching clay from the regeneration furnace 6. The oil and gas generated during the regeneration process are introduced into the oil and gas separator 15 through the regeneration furnace 6. The oil and gas separator 15 separates the oil and gas to obtain recovered oil. The protective gas source is a nitrogen source. The protective gas can also be other inert gases, such as helium. After separating the clay and oil, air is introduced, and the remaining oil in the regeneration furnace 6 is removed by combustion. At this time, the exhaust gas enters the first filter box 23 through the air guide pipe 12 and the second valve 13. The water pump 26 draws in filtered water containing filtrate inside the second filter box 22 and sprays the water onto the exhaust gas through the nozzle 34. The harmful substances dissolve in the filtrate. Since the bottom of the second filter box 22 is connected to the bottom of the first filter box 23, the filtrate can be recycled to filter the harmful air, saving filtrate and allowing the harmful substances to be fully absorbed. The design structure is reasonable, highly applicable, and beneficial for widespread use.
[0042] In the description of this utility model, it should be understood that the terms "coaxial," "bottom," "one end," "top," "middle," "other end," "upper," "side," "top," "inner," "front," "center," and "both ends," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. At the same time, unless otherwise explicitly specified and limited, the terms "clamp-in," "shaft-in," "plug-in," "welded," "installed," and "provided" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction relationship between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A waste clay recycling device, comprising a cylindrical body (1), characterized in that: The left side of the cylinder (1) is bolted to a first geared motor (2), the output end of the first geared motor (2) passes through the cylinder (1) and is fixedly connected to a crossbar (3), the outer wall of the crossbar (3) is fixedly connected to a guide blade (4), and a crushing device is provided on the left side of the top of the cylinder (1). The crushing device includes a housing (17), a feed inlet (19), a second reduction motor (18), a first gear (28), a first rotating rod (33), a first crushing tooth (29), a second gear (30), a second rotating rod (32), a second crushing tooth (31), a first discharge valve (21), and a second discharge valve (5); A box (17) is provided on the left side of the top of the cylinder (1). A feed inlet (19) is provided at the top of the box (17). A second gear motor (18) is bolted to the right side of the box (17). A first gear (28) is welded through the box (17) to the second gear motor (18). A first rotating rod (33) is welded to the left side of the first gear (28). A first crushing tooth (29) is fixedly connected to the outer wall of the first rotating rod (33). A second gear (30) meshes with the bottom end of the first gear (28). A second rotating rod (32) is welded to the left side of the second gear (30). A second crushing tooth (31) is fixedly connected to the outer wall of the second rotating rod (32). A first discharge valve (21) is installed at the bottom end of the box (17). The first discharge valve (21) is used to connect the box (17) and the cylinder (1). A second discharge valve (5) is provided on the right side of the cylinder (1). A regeneration unit is provided through the right side of the second discharge valve (5).
2. The waste clay regeneration device according to claim 1, characterized in that: The regeneration unit includes a regeneration furnace (6), a heater (9), a protective gas inlet valve (7), an air inlet valve (8), and a regenerated clay outlet (10). The second discharge valve (5) is connected to a regeneration furnace (6) through the right side. The regeneration furnace (6) is equipped with a heater (9). A protective gas inlet valve (7) and an air inlet valve (8) are provided on one side of the regeneration furnace (6). A regenerated clay discharge port (10) is provided at the bottom of the regeneration furnace (6).
3. The waste clay regeneration device according to claim 2, characterized in that: An oil outlet pipe (14) is provided on one side of the regeneration furnace (6). A first valve (11) is provided on the outer wall of the oil outlet pipe (14). An oil-gas separator (15) is connected through the other end of the oil outlet pipe (14). An oil outlet (16) is provided at one end of the oil-gas separator (15).
4. The waste clay recycling device according to claim 3, characterized in that: The inner cavity of the oil outlet (16) is equipped with a filter screen.
5. The waste clay regeneration device according to claim 2, characterized in that: The outer wall of the regeneration furnace (6) is provided with a gas guide pipe (12), the outer wall of the gas guide pipe (12) is provided with a second valve (13), and the other end of the gas guide pipe (12) is provided with a waste gas filtration device.
6. The waste clay regeneration device according to claim 5, characterized in that: The exhaust gas filtration device includes a first filter box (23), a nozzle (34), a water pump (26), a second filter box (22), a first water pipe (27), a blower (25), a second water pipe (20), an inlet valve (35), an exhaust valve (36), and an outlet valve (24). The other end of the air duct (12) is provided with a first filter box (23). A nozzle (34) is installed at the top of the inner cavity of the first filter box (23). A water pump (26) is bolted to the outer wall of the top of the first filter box (23). One end of the water pump (26) is connected to the nozzle (34) through a conduit. A second filter box (22) is fixedly connected to the right side of the first filter box (23). The other end of the water pump (26) is connected to one end of a first water pipe (27) through a conduit. The first water pipe (27) penetrates the outer wall of the top right side of the second filter box (22), and its other end extends into the bottom of the inner cavity of the second filter box (22). A suction fan (25) is bolted to the outer wall of the top right side of the second filter box (23). One end of the suction fan (25) is connected to the inner cavity of the first filter box (23) through a conduit. The other end of the suction fan (25) is connected to one end of the second water pipe (20) through a conduit. The second water pipe (20) passes through the top left outer wall of the second filter box (22) and its other end extends into the bottom of the inner cavity of the second filter box (22). A water inlet valve (35) is fixedly connected to the top right outer wall of the second filter box (22). An exhaust valve (36) is provided on the outer wall of the center right side of the second filter box (22). A water outlet valve (24) is provided on the outer wall of the bottom right side of the second filter box (22).
7. The waste clay recycling device according to claim 6, characterized in that: The bottom of the first filter box (23) is connected to the bottom of the second filter box (22).
8. The waste clay regeneration device according to claim 2, characterized in that: A waste heat recovery unit is provided on the outside of the regeneration furnace (6).
9. The waste clay regeneration device according to claim 2, characterized in that: The regeneration furnace (6) is equipped with a temperature sensor.
10. A waste clay recycling device according to claim 3, characterized in that: The inner cavity of the oil-gas separator (15) is filled with an adsorbent, which is activated carbon, zeolite molecular sieve or activated alumina.