Carbon fiber reinforced tube type graphite heat exchanger
Patent Information
- Application Number
- CN202522177255.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-15
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2035-10-15
AI Technical Summary
传统设备在保温隔热方面设计不足,存在大量无效热损失,热能会传递到设备外壳和支撑结构上,不仅降低了换热效率、增加了能耗,还可能对工作环境造成高温影响,存在安全隐患,为此我们提出一种碳纤维增强型列管式石墨换热器来解决现有的问题
本实用新型限位固定杆的主要作用是确保换热器底壳和换热器外壳在安装时的稳定性和准确性,防止其在工作过程中发生位移或变形,隔热板的设置则有效隔绝了换热器在工作时产生的热量向周围环境传递,提高了热效率,同时也保护了周围的设备和人员免受高温影响;限位固定片不仅增强了加热管与加热功率座之间的连接稳定性,还有效防止了加热管在工作过程中的晃动或脱落,确保了加热效率和安全性,加热管内部填充有高导热系数的导热介质,能够快速响应加热功率座传递的热量,将热量均匀且高效地传递给换热器内部的流体,提高了整体的热交换效率。
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Figure CN224695080U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of shell-and-tube graphite heat exchangers, specifically a carbon fiber reinforced shell-and-tube graphite heat exchanger. Background Technology
[0002] Shell-and-tube graphite heat exchangers are widely used in many industrial fields such as chemical, pharmaceutical, and food processing. Thanks to the excellent corrosion resistance of graphite, they can meet the heat exchange requirements of various highly corrosive media. In strong acid environments such as sulfuric acid and hydrochloric acid, metal heat exchangers are easily corroded and damaged, while graphite heat exchangers can operate stably, ensuring normal production.
[0003] The existing carbon fiber reinforced shell-and-tube graphite heat exchangers have the following drawbacks: Traditional equipment has insufficient thermal insulation design, resulting in a large amount of ineffective heat loss. Heat energy is transferred to the equipment shell and supporting structure, which not only reduces heat exchange efficiency and increases energy consumption, but may also cause high temperature effects on the working environment and pose safety hazards. To address these issues, we propose a carbon fiber reinforced shell-and-tube graphite heat exchanger. Utility Model Content
[0004] The purpose of this invention is to provide a carbon fiber reinforced shell-and-tube graphite heat exchanger to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a carbon fiber reinforced shell-and-tube graphite heat exchanger, comprising a rectangular fixing plate, a heat exchanger bottom shell, and a heat exchanger outer shell. Four expansion bolts are installed around the bottom perimeter of the rectangular fixing plate, and four vibration damping components are installed around the top perimeter of the rectangular fixing plate. When the four expansion bolts are installed around the bottom perimeter of the rectangular fixing plate, they provide stable support and fixation at the four corners of the rectangular fixing plate. The main function of the vibration damping components is to absorb and dissipate vibration energy. When equipment or structures mounted on the rectangular fixing plate vibrate, the vibration damping components... The damping component can convert vibration energy into other forms of energy such as heat energy, thereby reducing the transmission of vibration to the surrounding environment or other components. One end of the damping component is equipped with a heat insulation plate, and the heat exchanger bottom shell and heat exchanger outer shell are installed on both sides of the heat insulation plate through limiting and fixing rods. The main function of the limiting and fixing rods is to ensure the stability and accuracy of the heat exchanger bottom shell and heat exchanger outer shell during installation, and to prevent them from shifting or deforming during operation. The heat insulation plate effectively isolates the heat generated by the heat exchanger during operation from the surrounding environment, improves thermal efficiency, and also protects the surrounding equipment and personnel from the effects of high temperature.
[0006] Preferably, a fan is installed at the middle position of the rear side wall of the heat exchanger bottom shell, and an external power supply socket is fixed to the rear side wall of the heat exchanger bottom shell. During operation, the fan can generate airflow to accelerate the heat dissipation of the heat exchanger bottom shell and its internal components, effectively preventing performance degradation or damage caused by overheating. The external power supply socket allows users to provide a stable and reliable power supply to the fan, ensuring the continuous and efficient operation of the fan.
[0007] Preferably, two heating power seats are installed inside the bottom shell of the heat exchanger. Heating tubes are installed on the heating power seats and fixed to the heating power seats by limiting and fixing plates. The limiting and fixing plates not only enhance the connection stability between the heating tubes and the heating power seats, but also effectively prevent the heating tubes from shaking or falling off during operation, ensuring heating efficiency and safety. The heating tubes are filled with a heat-conducting medium with a high thermal conductivity, which can quickly respond to the heat transferred by the heating power seats and transfer the heat evenly and efficiently to the fluid inside the heat exchanger, thereby improving the overall heat exchange efficiency.
[0008] Preferably, a heat dissipation mesh is fixed on the front surface of the heat exchanger shell. The heat dissipation mesh is made of perforated metal mesh or woven metal wire mesh. This material has good air permeability and heat dissipation performance, which can effectively increase the heat dissipation area of the heat exchanger shell and accelerate the dissipation of heat. The heat dissipation mesh enhances the heat dissipation performance of the heat exchanger and also ensures the robustness and durability of the structure, enabling it to operate stably in various harsh working environments.
[0009] Preferably, the heat exchanger shell and the heat exchanger bottom shell are made of carbon fiber composite material and are fixedly connected by a snap-fit structure. Carbon fiber composite material has excellent properties such as high strength, high modulus, low density, corrosion resistance and high temperature resistance, which makes the heat exchanger shell and the heat exchanger bottom shell have better structural strength and thermal stability. The snap-fit structure simplifies the assembly process, improves assembly efficiency, and can also ensure a tight connection between the heat exchanger shell and the heat exchanger bottom shell to prevent fluid leakage.
[0010] Compared with the prior art, the beneficial effects of this utility model are: The main function of the limiting and fixing rod of this utility model is to ensure the stability and accuracy of the heat exchanger bottom shell and the heat exchanger outer shell during installation, preventing displacement or deformation during operation. The heat insulation plate effectively isolates the heat generated by the heat exchanger during operation from the surrounding environment, improving thermal efficiency and protecting surrounding equipment and personnel from high temperatures. The limiting and fixing plate not only enhances the connection stability between the heating tube and the heating power base, but also effectively prevents the heating tube from shaking or falling off during operation, ensuring heating efficiency and safety. The heating tube is filled with a heat-conducting medium with a high thermal conductivity, which can quickly respond to the heat transferred by the heating power base, and transfer the heat evenly and efficiently to the fluid inside the heat exchanger, improving the overall heat exchange efficiency. Attached Figure Description
[0011] Figure 1 This is a front view of the present invention; Figure 2 This is a rear view of the present invention; Figure 3 This is a schematic diagram of the internal structure of the heat exchanger of this utility model; In the diagram: 1. Rectangular fixing plate; 2. Expansion bolt; 3. Vibration damping component; 4. Heat insulation plate; 5. Limiting and fixing rod; 6. Fan; 7. External power supply base; 8. Heat exchanger bottom shell; 9. Heat exchanger outer shell; 10. Heat dissipation mesh; 11. Heating power base; 12. Heating tube; 13. Limiting and fixing plate. Detailed Implementation
[0012] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0013] Please see Figure 1-3 This utility model provides an embodiment of a carbon fiber reinforced shell-and-tube graphite heat exchanger, comprising a rectangular fixing plate 1, a heat exchanger bottom shell 8, and a heat exchanger outer shell 9. Four expansion bolts 2 are installed around the bottom perimeter of the rectangular fixing plate 1, and four damping elements 3 are installed around the top perimeter of the rectangular fixing plate 1. When the four expansion bolts 2 are installed around the bottom perimeter of the rectangular fixing plate 1, they provide stable support and fixation at the four corners of the rectangular fixing plate 1. The main function of the damping elements 3 is to absorb and dissipate vibration energy. When equipment or structures installed on the rectangular fixing plate 1 vibrate, the damping elements 3... Vibration energy can be converted into other forms of energy such as heat energy, thereby reducing the transmission of vibration to the surrounding environment or other components. One end of the damping component 3 is equipped with a heat insulation plate 4. The heat exchanger bottom shell 8 and heat exchanger outer shell 9 are installed on both sides of the heat insulation plate 4 through limiting and fixing rods 5. The main function of the limiting and fixing rods 5 is to ensure the stability and accuracy of the heat exchanger bottom shell 8 and heat exchanger outer shell 9 during installation, and to prevent them from shifting or deforming during operation. The setting of the heat insulation plate 4 effectively isolates the heat generated by the heat exchanger during operation from the surrounding environment, improves thermal efficiency, and also protects the surrounding equipment and personnel from the effects of high temperature.
[0014] A fan 6 is installed in the middle of the rear side wall of the heat exchanger bottom shell 8. An external power supply base 7 is fixed to the rear side wall of the heat exchanger bottom shell 8. During operation, the fan 6 can generate airflow to accelerate the heat dissipation of the heat exchanger bottom shell 8 and its internal components, effectively preventing performance degradation or damage caused by overheating. The external power supply base 7 allows users to provide a stable and reliable power supply to the fan 6, ensuring its continuous and efficient operation. Two heating power bases 11 are installed inside the heat exchanger bottom shell 8. Heating tubes 12 are installed on the heating power bases 11, and the heating tubes 12 are fixed to the heating power bases 11 by limiting and fixing plates 13. The limiting and fixing plates 13 not only enhance the connection stability between the heating tubes 12 and the heating power bases 11, but also effectively prevent the heating tubes 12 from shaking or falling off during operation, ensuring heating efficiency and safety. The heating tubes 12 are filled with a heat-conducting medium with a high thermal conductivity, which can quickly respond to the heat transferred by the heating power bases 11 and transfer the heat evenly and efficiently to the fluid inside the heat exchanger, improving the overall heat exchange efficiency.
[0015] A heat dissipation mesh 10 is fixed to the front surface of the heat exchanger shell 9. The heat dissipation mesh 10 is made of perforated metal mesh or woven metal wire mesh. This material has good air permeability and heat dissipation performance, which can effectively increase the heat dissipation area of the heat exchanger shell 9 and accelerate heat dissipation. The heat dissipation mesh 10 enhances the heat dissipation performance of the heat exchanger and also ensures the structural robustness and durability, enabling it to operate stably in various harsh working environments. The heat exchanger shell 9 and the heat exchanger bottom shell 8 are made of carbon fiber composite material and are fixedly connected by a snap-fit structure. The carbon fiber composite material has excellent properties such as high strength, high modulus, low density, corrosion resistance and high temperature resistance, which makes the heat exchanger shell 9 and the heat exchanger bottom shell 8 have better structural strength and thermal stability. The snap-fit structure simplifies the assembly process, improves assembly efficiency, and also ensures a tight connection between the heat exchanger shell 9 and the heat exchanger bottom shell 8 to prevent fluid leakage.
[0016] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A carbon fiber reinforced shell-and-tube graphite heat exchanger, comprising a rectangular fixed plate (1), a heat exchanger bottom shell (8), and a heat exchanger outer shell (9), characterized in that: Four expansion bolts (2) are installed at the bottom four edges of the rectangular fixing plate (1), and four shock-absorbing damping components (3) are installed at the top four edges of the rectangular fixing plate (1). A heat insulation plate (4) is installed at one end of the shock-absorbing damping component (3), and a heat exchanger bottom shell (8) and a heat exchanger outer shell (9) are installed on both sides of the heat insulation plate (4) through limiting fixing rods (5).
2. The carbon fiber reinforced shell-and-tube graphite heat exchanger according to claim 1, characterized in that: A fan (6) is installed at the middle position of the rear side wall of the heat exchanger bottom shell (8), and an external power supply base (7) is fixed to the rear side wall of the heat exchanger bottom shell (8).
3. The carbon fiber reinforced shell-and-tube graphite heat exchanger according to claim 1, characterized in that: The heat exchanger bottom shell (8) has two heating power seats (11) installed inside. Heating tubes (12) are installed on the heating power seats (11), and the heating tubes (12) are fixed to the heating power seats (11) by limiting fixing pieces (13).
4. A carbon fiber reinforced shell-and-tube graphite heat exchanger according to claim 1, characterized in that: A heat dissipation mesh (10) is fixed on the front surface of the heat exchanger shell (9). The heat dissipation mesh (10) is made of perforated metal mesh or woven metal wire mesh.
5. A carbon fiber reinforced shell-and-tube graphite heat exchanger according to claim 1, characterized in that: The heat exchanger shell (9) and the heat exchanger bottom shell (8) are made of carbon fiber composite material and are fixedly connected by a snap-fit structure.