Climbing form stroke in place detection device

Abstract

The utility model discloses a kind of formwork climbing stroke to place detection device, belong to hydraulic formwork climbing stroke detection equipment technical field, including main support vertical frame, the top bolt of main support vertical frame is fixed with main support cross, the side welding of main support vertical frame is fixed with extension seat, the bottom bolt of extension seat is fixed with reversing box one, the bottom bolt of reversing box one is fixed with hydraulic oil cylinder, the output end bolt of hydraulic oil cylinder is fixed with reversing box two, the inner side wall of main support vertical frame is provided with stroke detection structure for detecting the lift-in-place of oil cylinder, trigger plate for triggering detection position is arranged on the stroke detection structure, the output end bolt of trigger plate is fixed on hydraulic oil cylinder, by above-mentioned scheme in formwork lifting process, personnel do not need to move on formwork frame body Artificial naked eye inspection, improve the safety of lifting process, improve the efficiency of lifting process.

Description

Technical Field

[0001] This utility model relates to the technical field of hydraulic climbing formwork stroke detection equipment, specifically a climbing formwork stroke completion detection device. Background Technology

[0002] In the construction of modern high-rise buildings, bridge towers, and other large concrete structures, climbing formwork technology has become one of the mainstream formwork construction techniques due to its advantages such as high construction efficiency, strong safety, and good adaptability. The climbing formwork system realizes the overall lifting and lowering of the formwork through hydraulic drive. The accuracy of its stroke control is directly related to the construction quality and safety. If the stroke is not in place, it may lead to deviations in formwork splicing and affect the accuracy of concrete forming; if the stroke is too far, it may cause risks such as equipment overload, structural stress imbalance, and even safety accidents.

[0003] Traditional hydraulic jacking for climbing formwork requires manual visual inspection to check whether the cylinders have reached the correct position. This means that personnel need to walk on the formwork during the climbing process, which is time-consuming and prone to incomplete inspections. The jacking process is unsafe and inefficient. Therefore, we need to propose a climbing formwork stroke completion detection device. Utility Model Content

[0004] The purpose of this invention is to provide a climbing formwork travel completion detection device. This device uses a protruding trigger plate on the output end of a hydraulic cylinder. When the hydraulic cylinder's output end extends or retracts, it moves the trigger plate. When the output end of the hydraulic cylinder retracts or extends to its complete position, the trigger plate presses the travel switch on the travel detection structure, transmitting the completion signal to the electrical control system. Operators can then view the extension and retraction status of each cylinder on the central control panel. This solution eliminates the need for personnel to physically inspect the climbing formwork during the lifting process, improving both the safety and efficiency of the lifting process and addressing the problems mentioned in the background section.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a climbing formwork stroke completion detection device, comprising a main support vertical frame, a main support horizontal frame bolted to the top of the main support vertical frame, an extension seat welded to one side of the main support vertical frame, a reversing box one bolted to the bottom of the extension seat, a hydraulic cylinder bolted to the bottom of the reversing box one, a reversing box two bolted to the output end of the hydraulic cylinder, a stroke detection structure for detecting the cylinder's lifting completion provided on the inner side wall of the main support vertical frame, a trigger plate for triggering the detection position provided on the stroke detection structure, and the trigger plate bolted to the output end of the hydraulic cylinder.

[0006] Preferably, the stroke detection structure includes a stroke detection plate, which is fixed to the inner wall of the main support frame by bolts. Both the upper and lower ends of the stroke detection plate are rotatably connected to a stroke detection switch, and the two sets of stroke detection switches are located on both sides of the trigger plate.

[0007] Preferably, the top of the travel detection plate is integrally formed with a protection plate for protecting the travel switch, and the protection plate is arranged in a U-shape.

[0008] Preferably, a hydraulic pump station is bolted to the outer wall of the main support frame, and the hydraulic oil pipe of the hydraulic pump station is connected to the connection port of the hydraulic cylinder.

[0009] Preferably, the extension seat is provided with a guide rail at the end away from the main support frame, and mounting bracket one and mounting bracket two are respectively provided at both ends of the guide rail. Mounting bracket one is bolted to the surface of the extension seat, and mounting bracket two is bolted to the bottom end of the main support frame. The surfaces of reversing box one and reversing box two are provided with sliding grooves that are compatible with the guide rail.

[0010] Preferably, the guide rail is arranged in an I-shape, and the inner cavity of the mounting bracket is rotatably connected to a guide wheel that assists in the movement of the guide rail, the surface of the guide wheel being in contact with the inner sidewall of the guide rail.

[0011] Preferably, the outer wall of the main support vertical frame is provided with a bidirectional shock absorber, and both ends of the bidirectional shock absorber are rotatably connected to a connecting frame through a pivot pin. The two sets of connecting frames are welded and fixed to the outer wall of the support vertical frame and the bottom end of the main support horizontal frame, respectively.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This invention provides a climbing formwork travel completion detection device. Through the cooperation of a hydraulic cylinder and a trigger plate, the trigger plate moves as the output end of the hydraulic cylinder extends or retracts, changing its position. Through the cooperation of the trigger plate and the travel detection structure, when the output end of the hydraulic cylinder retracts or extends to its complete position, the trigger plate presses the travel switch on the travel detection structure, transmitting the completion signal to the electrical control system. Operators can then view the extension and retraction status of each machine cylinder on the central control panel. This solution eliminates the need for personnel to walk on the climbing formwork frame for manual inspection during the climbing formwork lifting process, improving both the safety and efficiency of the lifting process.

[0014] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objectives and other advantages of this invention can be realized and obtained through the structures pointed out in the description and the accompanying drawings. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a top view of the structure of this utility model;

[0017] Figure 3 This is a schematic diagram of the structure of this utility model after the guide rail has been disassembled;

[0018] Figure 4 This is a structural schematic diagram of the mounting bracket of this utility model;

[0019] Figure 5 This is a schematic diagram of the stroke detection structure of this utility model.

[0020] In the diagram: 1. Main support vertical frame; 2. Stroke detection structure; 21. Stroke detection plate; 22. Stroke limit switch for push rod retraction detection; 23. Stroke limit switch for push rod extension detection; 3. Main support horizontal frame; 4. Extension seat; 5. Reversing box one; 6. Hydraulic cylinder; 7. Reversing box two; 8. Trigger plate; 9. Protection plate; 10. Hydraulic pump station; 11. Guide rail; 12. Mounting bracket one; 13. Mounting bracket two; 14. Slide groove; 15. Guide wheel; 16. Two-way shock absorber. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-5 This utility model provides a technical solution: a climbing formwork stroke completion detection device, including a main support vertical frame 1, a main support horizontal frame 3 bolted to the top of the main support vertical frame 1, an extension seat 4 welded to one side of the main support vertical frame 1, a reversing box 1 5 bolted to the bottom of the extension seat 4, a hydraulic cylinder 6 bolted to the bottom of the reversing box 1 5, a reversing box 2 7 bolted to the output end of the hydraulic cylinder 6, a stroke detection structure 2 for detecting the cylinder's lifting position on the inner side wall of the main support vertical frame 1, a trigger plate 8 for triggering the detection position on the stroke detection structure 2, and the trigger plate 8 bolted to the output end of the hydraulic cylinder 6;

[0023] The hydraulic cylinder 6 is connected to a telescopic button via a power cord to control the extension and retraction of the output end of the hydraulic cylinder 6.

[0024] When hydraulic cylinder 6 is activated, its output end extends or retracts, causing the reversing box 7 to move. The trigger plate 8, fixed to the output end of hydraulic cylinder 6, moves along with it. When the trigger plate 8 moves and triggers the stroke detection structure 2 on the inner wall of the main support frame 1, the stroke completion detection is completed, and the completion signal is transmitted to the electrical control system. The operator can then see the extension and retraction status of each machine position cylinder on the central control panel. Through the above scheme, during the climbing formwork lifting process, personnel do not need to walk on the climbing formwork frame for manual visual inspection, which improves the safety and efficiency of the lifting process.

[0025] The stroke detection structure 2 includes a stroke detection plate 21, which is fixed to the inner wall of the main support frame 1 by bolts. Both the upper and lower ends of the stroke detection plate 21 are rotatably connected to stroke detection switches, and the two sets of stroke detection switches are located on both sides of the trigger plate 8. The stroke detection plate 21 is fixed to the inner wall of the main support frame 1, and the stroke detection switches at its upper and lower ends correspond to the upper and lower limits of the hydraulic cylinder 6's lifting position, respectively. The stroke detection switch at the top of the stroke detection plate 21 is set as a stroke detection switch 22 for detecting the retraction of the push rod, and the stroke detection switch at the bottom of the stroke detection plate 21 is set as a stroke detection switch for detecting the extension of the push rod. Switch 23 triggers the upper push rod retraction detection limit switch 22 when the hydraulic cylinder 6 drives the trigger plate 8 to retract to the upper limit position; when the hydraulic cylinder 6 drives the trigger plate 8 to extend to the lower limit position, it triggers the lower push rod extension detection limit switch 23. Both sets of detection limit switches are connected to the electrical control system through signal lines. The operator can see the extension and retraction status of each machine position cylinder on the central control panel, thereby sensing whether the cylinder has been raised to the correct position. The two sets of detection limit switches are located on both sides of the trigger plate 8, which can accurately detect the upper and lower limit positions of the cylinder lifting, realize automatic sensing of the stroke completion, and reduce the error of manual monitoring.

[0026] The electronic control system mentioned in this embodiment is a very common existing technology in circuits. It does not impose any further protection or limitations on the electronic control system. The electronic control system can be modified according to actual needs.

[0027] The top of the travel detection plate 21 is integrally formed with a protective plate 9 for protecting the travel switches. The protective plate 9 is arranged in a U-shape. The protective plate 9 surrounds the two sets of travel switches, which can prevent external debris and collisions during construction from affecting the travel switches. The U-shaped design can protect the travel switches in all directions, extend the service life of the travel switches, ensure their detection sensitivity, and ensure the stability and reliability of travel detection.

[0028] A hydraulic pump station 10 is bolted to the outer wall of the main support frame 1. The hydraulic oil pipe of the hydraulic pump station 10 is connected to the connection port of the hydraulic cylinder 6. The hydraulic pump station 10 provides a power source for the hydraulic cylinder 6. By controlling the output and recovery of hydraulic oil, the hydraulic cylinder 6 is driven to extend and retract, thereby realizing the lifting and lowering action of the climbing formwork. The hydraulic pump station 10 is directly connected to the hydraulic cylinder 6. The hydraulic transmission efficiency is high, which can provide stable power to the hydraulic cylinder 6, ensure the smoothness of the cylinder extension and retraction action, and thus ensure the smoothness of the climbing formwork lifting and lowering process. At the same time, the hydraulic pump station 10 is connected to the power supply equipment through a power line.

[0029] The extension seat 4 is provided with a guide rail 11 at the end away from the main support frame 1. The two ends of the guide rail 11 are respectively provided with mounting bracket 12 and mounting bracket 2 13. Mounting bracket 12 is bolted to the surface of the extension seat 4, and mounting bracket 2 13 is bolted to the bottom end of the main support frame 1. The surfaces of reversing box 1 5 and reversing box 2 7 are provided with sliding grooves 14 that are adapted to the guide rail 11. When the output end of the hydraulic cylinder 6 drives the reversing box 2 7 to move, the sliding grooves 14 on the reversing box 2 7 slide along the guide rail 11, which guides the movement of the reversing box 2 7 on the guide rail 11. Through the cooperation of the guide rail 11 and the sliding grooves 14, the movement trajectory of reversing box 1 5 and reversing box 2 7 is restricted, ensuring that they move smoothly along a straight line, avoiding deviation or shaking during movement, and improving the stability of the device operation.

[0030] The guide rail 11 is I-shaped, and the inner cavity of the mounting bracket 12 is rotatably connected to a guide wheel 15 that assists in the movement of the guide rail 11. The surface of the guide wheel 15 is in contact with the inner wall of the guide rail 11. The I-shaped design of the guide rail 11 increases the contact area between the guide rail 11 and the slide groove 14, improving guiding stability. The I-shaped guide rail 11 has high structural strength, is not easily deformed, and can withstand large lateral forces. With the guide wheel 15, when the position of the guide rail 11 needs to be adjusted, pulling the guide rail 11 allows the guide wheel 15 to rotate with the movement of the guide rail 11, reducing the frictional resistance between the guide rail 11 and the mounting bracket 12. The guide wheel 15 converts sliding friction into rolling friction, reducing the resistance when the guide rail 11 moves, making the device operate more smoothly, and reducing the wear of the guide rail 11 and the mounting bracket, thus extending the service life of the components.

[0031] A bidirectional damping device 16 is installed on the outer wall of the main support vertical frame 1. Both ends of the bidirectional damping device 16 are rotatably connected to connecting frames via pivot pins. The two sets of connecting frames are welded and fixed to the outer wall of the support vertical frame and the bottom end of the main support horizontal frame 3, respectively. When the climbing formwork vibrates during the lifting process, the bidirectional damping device 16 absorbs and buffers the vibration energy through its own expansion and damping action, reducing the impact of vibration on the main support vertical frame 1 and the main support horizontal frame 3. By cooperating with the bidirectional damping device 16, the vibration during the climbing formwork operation is reduced, thereby reducing the damage of vibration to the connection structure of various components of the device, improving the overall seismic performance and stability of the device, extending the service life of the device, and ensuring construction safety.

[0032] In practical use: First, start the hydraulic pump station 10, which provides power to the hydraulic cylinder 6 via the hydraulic oil pipe. Then, control the telescopic button to move the output end of the hydraulic cylinder 6, which in turn moves the reversing box 7. The reversing box 7 moves on the surface of the guide rail 11 via the slide groove 14. The cooperation between the reversing box 7 and the guide rail 11 supports the movement of the output end of the hydraulic cylinder 6, improving the stability of the hydraulic cylinder 6 during movement and preventing the output end of the hydraulic cylinder 6 from shifting position. When the output end of the hydraulic cylinder 6 moves, it simultaneously drives the trigger plate 8 to move. When the trigger plate 8 retracts to the upper limit position... The upper push rod retraction detection limit switch 22 is triggered, and the push rod retraction detection limit switch 22 transmits the arrival signal to the electrical control system through the signal line. When the hydraulic cylinder 6 drives the trigger plate 8 to extend to the lower limit position, the lower push rod extension detection limit switch 23 is triggered, and the push rod extension detection limit switch 23 transmits the arrival signal to the electrical control system through the signal line. The operator can see the extension and retraction status of each machine position cylinder on the central control. With the above scheme, during the climbing formwork lifting process, personnel do not need to walk on the climbing formwork frame for manual visual inspection, which improves the safety and efficiency of the lifting process.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A climbing formwork travel completion detection device, characterized in that, include: The main support frame (1) and the stroke detection structure (2) used to detect the hydraulic cylinder lifting into place; The top of the main support vertical frame (1) is connected to the main support horizontal frame (3), and the side of the main support vertical frame (1) is connected to the extension seat (4). The bottom of the extension seat (4) is provided with a reversing box one (5), and the bottom of the reversing box one (5) is provided with a hydraulic cylinder (6). The output end of the hydraulic cylinder (6) is connected to the reversing box two (7). The stroke detection structure (2) is set on the inner side wall of the main support frame (1). The stroke detection structure (2) is provided with a trigger plate (8) for triggering the detection position, and the trigger plate (8) is connected to the output end of the hydraulic cylinder (6).

2. The climbing formwork travel completion detection device according to claim 1, characterized in that: The stroke detection structure (2) includes a stroke detection plate (21) connected to the inner wall of the main support frame (1). Both the upper and lower ends of the stroke detection plate (21) are rotatably connected to a stroke detection switch, and the two sets of stroke detection switches are located on both sides of the trigger plate (8).

3. The climbing formwork travel completion detection device according to claim 2, characterized in that: The top of the travel detection plate (21) is integrally formed with a protection plate (9) for protecting the travel switch, and the protection plate (9) is arranged in a U-shape.

4. The climbing formwork travel completion detection device according to claim 1, characterized in that: The outer wall of the main support frame (1) is bolted with a hydraulic pump station (10), and the hydraulic oil pipe of the hydraulic pump station (10) is connected to the connection port of the hydraulic cylinder (6).

5. The climbing formwork travel completion detection device according to claim 1, characterized in that: The extension seat (4) is provided with a guide rail (11) at one end away from the main support frame (1). The two ends of the guide rail (11) are respectively provided with mounting bracket one (12) and mounting bracket two (13). Mounting bracket one (12) is connected to the surface of the extension seat (4), and mounting bracket two (13) is connected to the bottom end of the main support frame (1). The surfaces of both the first reversing box (5) and the second reversing box (7) are provided with grooves (14) that are adapted to the guide rail (11).

6. The climbing formwork travel completion detection device according to claim 5, characterized in that: The guide rail (11) is arranged in an I-shape. The inner cavity of the mounting bracket (12) is rotatably connected to a guide wheel (15) that assists the movement of the guide rail (11), and the surface of the guide wheel (15) is in contact with the inner wall of the guide rail (11).

7. The climbing formwork travel completion detection device according to claim 1, characterized in that: The outer wall of the main support vertical frame (1) is provided with a bidirectional shock absorber (16), and both ends of the bidirectional shock absorber (16) are rotatably connected to a connecting frame. The two sets of connecting frames are respectively connected to the outer wall of the support vertical frame and the bottom end of the main support horizontal frame (3).

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