Gearbox running-in test damping and noise reduction structure
Patent Information
- Application Number
- CN202522313559.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-31
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2035-10-31
AI Technical Summary
[0002]高速轨道列车的轮对是通过轮对齿轮箱驱动的,齿轮箱作为列车上重要的部件,在生产制造和维修完成后,需要进行跑合测试,在跑合测试过程中,会对齿轮箱施加负载;会产生较大振动和噪音;振动会对配套测试设施及检测仪器造成损坏,还影响测试作业人员身体健康
[0012]本技术方案提供了一种齿轮箱跑合试验用的减震降噪结构,它包括:底座、底座减震胶垫、撑托台板、箱架胶垫、箱架、散热风扇;所述的底座和撑托台板均为板状金属构件,底座减震胶垫设在底座和撑托台板之间,底座和撑托台板分别通过橡胶螺丝与底座减震胶垫固定连接;箱架设在撑托台板的上端面,箱架胶垫夹持在撑托台板和箱架之间;箱架上端设有立式围板,立式围板的前后两侧分别铰接第一罩板和第二罩板,立式围板、第一罩板和第二罩板的内侧壁均设有隔音棉;散热风扇设在立式围板的顶部;齿轮箱在箱架中跑合测试,隔音棉降低跑合噪音,箱架胶垫和散热风扇降低箱架中热量。
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Figure CN224695476U_ABST
Abstract
Claims
1. A vibration damping and noise reduction structure for gearbox running-in testing, comprising: The components are: a base (1), a base shock-absorbing rubber pad (2), a support plate (3), a box frame rubber pad (4), a box frame, and a cooling fan (6); characterized in that: the base (1) and the support plate (3) are both plate-shaped metal components, the base shock-absorbing rubber pad (2) is located between the base (1) and the support plate (3), and the base (1) and the support plate (3) are fixedly connected to the base shock-absorbing rubber pad (2) by rubber screws; the box frame is located on the upper surface of the support plate (3), and the box frame rubber pad (4) is clamped on the support plate. Between the support plate (3) and the frame; the upper end of the frame is provided with a vertical enclosure (52), the front and rear sides of the vertical enclosure (52) are respectively hinged with a first cover plate (53) and a second cover plate (54), the inner side walls of the vertical enclosure (52), the first cover plate (53) and the second cover plate (54) are all provided with sound insulation cotton; the cooling fan (6) is located on the top of the vertical enclosure (52); the gearbox is tested in the frame, the sound insulation cotton reduces the running noise, the frame rubber pad (4) and the cooling fan (6) reduce the heat in the frame.
2. The vibration damping and noise reduction structure for gearbox running-in test according to claim 1, characterized in that: The base (1) has a base screw groove (11) at each of its four corners and at its center, and the lower end face of the base screw groove (11) has a base nut countersunk hole.
3. The vibration damping and noise reduction structure for gearbox running-in test according to claim 2, characterized in that: The base shock-absorbing rubber pad (2) is an I-shaped component. The center of the upper end face of the base shock-absorbing rubber pad (2) and the four corners of the rubber pad are provided with rubber pad positioning convex circles (21). The center of each of the five rubber pad positioning convex circles (21) is provided with rubber pad threaded holes (22). The axis of the five rubber pad threaded holes (22) can correspond to the five base screw grooves (11) of the base. The base (1) is fixed to the lower end face of the base shock-absorbing rubber pad (2) by base rubber screws.
4. The vibration damping and noise reduction structure for gearbox running-in test according to claim 3, characterized in that: The support plate (3) is provided with five support screw through holes (31). The bottom of the support screw through holes (31) is provided with a plate positioning countersunk hole. The rubber pad positioning convex circle (21) can be fitted into the plate positioning countersunk hole. The support screw through holes (31) can correspond to the five rubber pad threaded holes (22). The support plate (3) is fixed to the upper end face of the base shock-absorbing rubber pad (2) by the plate rubber screw.
5. The vibration damping and noise reduction structure for gearbox running-in test according to claim 4, characterized in that: The shock-absorbing pad (2) of the base is made of latex styrene-butadiene rubber.
6. The vibration damping and noise reduction structure for gearbox running-in test according to claim 5, characterized in that: The box frame pad (4) is made of silicone rubber.
7. The vibration damping and noise reduction structure for gearbox running-in test according to claim 6, characterized in that: The upper end of the frame is provided with a vertical enclosure (52); the left and right sides of the vertical enclosure (52) are respectively provided with a first load shaft through hole (521) and a second load shaft through hole (522); the center lines of the first load shaft through hole (521) and the second load shaft through hole (522) are on the same straight line, and the side of the first load shaft through hole (521) is provided with a first dustproof brush strip (523); the side of the second load shaft through hole (522) is provided with a second dustproof brush strip (524).
8. The vibration damping and noise reduction structure for gearbox running-in test according to claim 7, characterized in that: The upper end of the first cover plate (53) is connected to the front side above the vertical enclosure plate (52) via the first hinge (526), and the inner side of the first cover plate (53) is provided with a second sound insulation cotton (531); the upper end of the second cover plate (54) is connected to the rear side above the vertical enclosure plate (52) via the second hinge (527); the inner side of the second cover plate (54) is provided with a third sound insulation cotton (541), the side facade of the second cover plate (54) is provided with a third load shaft through hole (542), and the side facade of the third load shaft through hole (542) is provided with a third dustproof brush strip (543).
9. The vibration damping and noise reduction structure for gearbox running-in test according to claim 8, characterized in that: The vertical enclosure (52) is also provided with a heat dissipation cavity (57) at the top, and an exhaust mesh hole (58) is provided at the top of the heat dissipation cavity (57). A dustproof plate (59) is provided below the heat dissipation cavity (57). There are 3 heat dissipation fans (6), and the 3 heat dissipation fans (6) are located above the dustproof plate (59).
10. The vibration damping and noise reduction structure for gearbox running-in test according to claim 9, characterized in that: A fan switch (7) is also provided on one side of the top of the vertical enclosure (52), which controls the start and stop of three cooling fans (6).