Wire terminal quality inspection device
Patent Information
- Application Number
- CN202521969095.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-12
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2035-09-12
AI Technical Summary
[0004]该方案存在的技术问题为只能检测线材一端的端子的质量,无法应用在检测线材的两端端子的质量,因此若需检测线材的另一端端子的质量时,则需重新调整夹持位置,因而导致整个检测流程较为繁琐
[0023] A wire clamping assembly is used to hold the main body of the wire, while two wire end clamping assemblies hold the two ends of the wire respectively. A first pushing assembly drives the two wire end clamping assemblies to move close to the quality inspection mechanism. Then, a second pushing assembly drives the first wire end clamping assembly to move into the inspection range of the quality inspection mechanism to perform quality inspection on the terminal at one end of the wire. After the inspection of that terminal is completed, the first pushing assembly drives the second wire end clamping assembly to move into the inspection range of the quality inspection mechanism, which then inspects the terminal at the other end of the wire. This simplifies the inspection process for the two terminals of the wire, thereby achieving efficient quality inspection of each terminal.
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Figure CN224695740U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of quality inspection, and in particular to a quality inspection device for wire terminals. Background Technology
[0002] The quality inspection device for wire terminals is used to detect whether there are quality problems such as scratches, deformation, dents, and stains on the surface of the wire terminals.
[0003] In some related technologies, such as the patent with publication number CN116937281A, a single-head multi-position insert soldering machine is disclosed, including a machine base for carrying various components; a wire feeding mechanism for conveying wires in the X / Y directions; a terminal crimping mechanism located on one side of the machine base for crimping one end of the wire; and a quality inspection mechanism for inspecting the terminal status of the wire. The wire feeding mechanism includes a transverse conveying slide rail, a longitudinal conveying slide rail, and a wire feeding base. The transverse conveying slide rail is installed on the upper surface of the machine base, and the longitudinal conveying slide rail is installed on the slide base of the transverse conveying slide rail. The wire feeding base includes a guide frame and a wire clamping robot. The guide frame is installed at the rear end of the slide base of the longitudinal conveying slide rail and receives the wire. The wire clamping robot is installed at the front end of the slide base of the longitudinal conveying slide rail and clamps the wire.
[0004] The technical problem with this solution is that it can only detect the quality of the terminals at one end of the wire and cannot be applied to detect the quality of the terminals at both ends of the wire. Therefore, if it is necessary to detect the quality of the terminals at the other end of the wire, the clamping position needs to be readjusted, which makes the whole detection process more complicated. Utility Model Content
[0005] To overcome the shortcomings of existing technical solutions, this utility model provides a quality inspection device for wire terminals.
[0006] The technical solution adopted by this utility model to solve its technical problem is:
[0007] A quality inspection device for wire terminals, the quality inspection device comprising:
[0008] Workbench;
[0009] A quality inspection mechanism is located on top of the workbench;
[0010] A clamping mechanism includes a first pushing component, a second pushing component, a support base, a wire clamping component, and two sets of wire end clamping components. The wire clamping components and each of the wire end clamping components are disposed on the support base. The first pushing component is disposed on the top of the workbench and is drivenly connected to the second pushing component. The second pushing component is drivenly connected to the support base. The first pushing component can drive each of the wire end clamping components to move laterally, and the second pushing component can drive each of the wire end clamping components to move along the direction of the quality inspection mechanism.
[0011] As a preferred technical solution of this utility model, each of the wire end clamping assemblies includes a set of clamping structures; each clamping structure is disposed on the bearing seat, and one of the clamping structures is movably disposed and can be close to or away from the clamping structure.
[0012] As a preferred technical solution of this utility model, each of the clamping structures includes a first driving member and two clamping parts; the first driving member is disposed on the bearing seat, and the two clamping parts are disposed on the power output end of the first driving member.
[0013] As a preferred technical solution of this utility model, the second pushing component includes a base, a lifting seat, a first driving module and a second driving module; the base is disposed at the power output end of the first pushing component, the second driving module is disposed at the base and its power output end is drivenly connected to the lifting seat, and the first driving module is disposed at the top of the lifting seat and its power output end is drivenly connected to the bearing seat.
[0014] As a preferred technical solution of this utility model, the first drive module includes a transverse guide rail, a sliding block, a second drive component, and a connecting component; the second drive component and the transverse guide rail are both disposed on the top of the lifting seat, the sliding block is movably disposed on the transverse guide rail and connected to the bearing seat, and the connecting component is disposed on the power output end of the second drive component and is drivenly connected to the bearing seat.
[0015] As a preferred technical solution of this utility model, the second drive module includes a vertical guide rail, a third drive component, and a fixing block; the fixing block is disposed on the base, the vertical guide rail is movably disposed on the fixing block and connected to the lifting seat, and the third drive component is disposed on the base and its power output end is drivenly connected to the lifting seat.
[0016] As a preferred technical solution of this utility model, the quality inspection device further includes a hot air blowing mechanism, which is disposed on the top of the workbench.
[0017] As a preferred technical solution of this utility model, the quality detection device for wire terminals further includes a wire transfer mechanism;
[0018] The wire transfer mechanism includes a third support frame, a horizontal drive module, a vertical drive module, and a wire gripper module; the third support frame is disposed on the worktable, the horizontal drive module is disposed on the third support frame and is drivenly connected to the vertical drive module, and the vertical drive module is drivenly connected to the wire gripper module.
[0019] As a preferred technical solution of this utility model, the wire clamping module includes a wire clamping assembly, a support member, and two sets of wire end clamping assemblies; the longitudinal drive module is drivenly connected to the support member, and the wire clamping assembly and the wire end clamping assembly are both disposed on the support member.
[0020] As a preferred technical solution of this utility model, the wire clamping claw assembly includes a fourth driving member and two first clamping claws; the fourth driving member is disposed on the support member and is drivenly connected to each of the first clamping claws.
[0021] The wire end gripper assembly includes a fifth drive member and two second grippers; the fifth drive member is disposed on the support member and is drivenly connected to each of the second grippers.
[0022] Compared with the prior art, the beneficial effects of this utility model are:
[0023] A wire clamping assembly is used to hold the main body of the wire, while two wire end clamping assemblies hold the two ends of the wire respectively. A first pushing assembly drives the two wire end clamping assemblies to move close to the quality inspection mechanism. Then, a second pushing assembly drives the first wire end clamping assembly to move into the inspection range of the quality inspection mechanism to perform quality inspection on the terminal at one end of the wire. After the inspection of that terminal is completed, the first pushing assembly drives the second wire end clamping assembly to move into the inspection range of the quality inspection mechanism, which then inspects the terminal at the other end of the wire. This simplifies the inspection process for the two terminals of the wire, thereby achieving efficient quality inspection of each terminal. Attached Figure Description
[0024] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0025] Figure 1This is a structural diagram of the wire terminal quality inspection device according to an embodiment of the present invention.
[0026] Figure 2 yes Figure 1 Another perspective on the structure diagram.
[0027] Figure 3 This is a structural diagram of the quality inspection mechanism and clamping mechanism according to an embodiment of the present utility model.
[0028] Figure 4 This is a structural diagram of the clamping mechanism according to an embodiment of the present invention.
[0029] Figure 5 This is a structural diagram of the wire end clamping assembly according to an embodiment of the present utility model.
[0030] Figure 6 This is a structural diagram of the first drive module according to an embodiment of the present utility model.
[0031] Figure 7 This is a structural diagram of the second drive module according to an embodiment of the present invention.
[0032] Figure 8 This is a structural diagram of the wire transfer mechanism according to an embodiment of the present invention.
[0033] Figure 9 This is a structural diagram of the wire gripper module and wire gripper assembly according to an embodiment of the present utility model.
[0034] Numbers in the diagram
[0035] 1. Workbench;
[0036] 2. Quality inspection agency; 21. First support frame; 22. Inspection components;
[0037] 3. Clamping mechanism; 31. Second pushing component; 311. Base; 312. Lifting seat; 313. Bearing seat; 32. Wire clamping component; 33. Wire end clamping component; 331. First clamping structure; 332. Second clamping structure; 333. First driving component; 334. Clamping part; 34. First driving module; 341. Horizontal guide rail; 342. Sliding block; 343. Second driving component; 344. Connecting component; 35. Second driving module; 351. Vertical guide rail; 352. Third driving component; 353. Fixing block; 36. First pushing component;
[0038] 4. Heat blower mechanism; 41. Heat gun; 42. Second support frame;
[0039] 5. Wire transfer mechanism; 51. Third support frame; 52. Lateral drive module; 53. Longitudinal drive module; 54. Wire gripper module; 541. Wire gripper assembly; 542. Wire end gripper assembly; 543. Support member; 544. Fourth drive member; 545. First gripper; 546. Fifth drive member; 547. Second gripper. Detailed Implementation
[0040] To make the technical problems, technical solutions and beneficial effects to be solved by this application clearer, the following describes this application in further detail with reference to the accompanying drawings and embodiments.
[0041] It should be understood that the specific embodiments described herein are merely illustrative of this application and are not intended to limit this application.
[0042] It should be noted that when a component is referred to as "fixed to" or "set on" another component, it can be directly on the other component or indirectly on that other component.
[0043] When a component is referred to as being "connected to" another component, it can be directly connected to the other component or indirectly connected to that other component.
[0044] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0045] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature.
[0046] In the description of this application, "multiple" means two or more, unless otherwise expressly and specifically defined.
[0047] The following describes in detail the specific structure of a quality inspection device for wire terminals provided in an embodiment of this utility model. (See attached diagram.) Figure 1-9 As shown, the specific structure of the quality inspection device for the wire terminal includes a workbench 1, a quality inspection mechanism 2, and a clamping mechanism 3.
[0048] The workbench 1 is the supporting structure of the entire wire terminal quality inspection device. It is used to support the aforementioned quality inspection mechanism 2, clamping mechanism 3, and all other related components. As such mechanisms have a certain weight, the pressure generated during operation needs to be supported by the workbench 1 to ensure the stability and reliability of the entire wire terminal quality inspection device during operation.
[0049] according to Figure 1 and Figure 2 As shown, the quality inspection mechanism 2 is located on top of the workbench 1.
[0050] Specifically, the quality inspection agency 2 is used to inspect whether the quality of the two ends of the wire meets the specified quality requirements, such as whether the appearance of the two ends of the wire conforms to the standard, specifically including whether there are defects such as scratches, cracks, and deformation on the surface of each end.
[0051] It is understood that the quality inspection mechanism 2 of this utility model embodiment includes a first support frame 21 and a CCD detector. The CCD detector is the core component of the quality inspection mechanism 2, which is used to collect image information of the wire terminal and can convert optical images into digital signals to perform edge detection, size measurement, defect identification and other operations on the collected images in order to determine whether the quality of the wire terminal meets the standard.
[0052] according to Figure 3 As shown, the clamping mechanism 3 includes a first pushing component 36, a second pushing component 31, a support base 313, a wire clamping component 32, and two wire end clamping components 33. The wire clamping component 32 and each wire end clamping component 33 are all disposed on the support base 313. The first pushing component 36 is disposed on the top of the workbench 1 and is drivenly connected to the second pushing component 31. The second pushing component 31 is drivenly connected to the support base 313. The first pushing component 36 can drive each wire end clamping component 33 to move laterally, and the second pushing component 31 can drive each wire end clamping component 33 to move in the direction of the quality inspection mechanism 2.
[0053] Specifically, the support base 313 is the supporting structure of the clamping mechanism 3, fixed to the top of the workbench 1, and used to install and support the wire clamping assembly 32 and each wire end clamping assembly 33. The wire clamping assembly 32 is used to clamp the main body of the wire, ensuring that the wire remains stable during the inspection process. Two wire end clamping assemblies 33 are provided, respectively used to clamp the two ends of the wire, ensuring that each terminal remains stable during the inspection process. The first push assembly 36 is driven to the second push assembly 31, and is used to drive the second push assembly 31 to move laterally (since each wire end clamping assembly 33 is set on the support base 313, it moves with the second push assembly 31). The second push assembly 31 is driven to the support base 313, and is used to drive the support base 313 to move in the direction of the quality inspection mechanism 2 (since the wire end clamping assemblies 33 are set on the support base 313, they also move with it).
[0054] When the main body of the wire is clamped by the wire clamping assembly 32, both ends of the wire are simultaneously clamped by two wire end clamping assemblies 33. At this time, the first pushing assembly 36 drives the two wire end clamping assemblies 33 to move laterally. When it is necessary to inspect one end of the wire, the first pushing assembly 36 moves the first wire end clamping assembly 33 closer to the quality inspection mechanism 2. This process ensures that the wire end is brought close to the inspection range of the inspection mechanism. The second pushing assembly 31 drives each wire end clamping assembly 33 to move along the direction of the quality inspection mechanism 2. Specifically, after the first wire end clamping assembly 33 is moved close to the quality inspection mechanism 2 by the first pushing assembly 36, the second pushing assembly 31 pushes it further into the inspection range of the quality inspection mechanism 2, ensuring that each terminal of the wire is accurately located within the designated inspection range. After the first wire end clamping assembly 33 is pushed into the inspection range by the second pushing assembly 31, the quality inspection mechanism 2 begins to inspect the first terminal of the wire. After the first terminal inspection is completed... The first pushing component 36 drives the second wire end clamping component 33 to move laterally until the second terminal of the wire is moved into the detection range of the quality inspection mechanism 2, ensuring that the second terminal is in the designated detection position. At this time, the second terminal can be inspected by the quality inspection mechanism 2. The inspection content is the same as that of the first terminal. After the second terminal is inspected, the inspection process of the two terminals of the entire wire is completed. Then the wire can be directly transported to other processes. In this way, the quality inspection device of this solution can simplify the inspection process of wire terminals and achieve efficient inspection of the quality of the terminals at both ends of the wire.
[0055] according to Figure 4As shown, in some specific embodiments, each wire end clamping assembly 33 includes a set of clamping structures; each clamping structure is disposed on the carrier 313, and one of the clamping structures is movably disposed and can be close to or away from the adjacent clamping structure.
[0056] Specifically, the first clamping structure 331 is used to clamp one end of the wire, and the second clamping structure 332 is used to clamp the heat shrink tubing sleeved on one end of the wire. Specifically, the first clamping structure 331 clamps one end of the wire to ensure the wire terminal remains stable during testing, preventing movement or shaking that could lead to inaccurate test results. The second clamping structure 332, by clamping the heat shrink tubing sleeved on one end of the wire, can shape the heat shrink tubing, thereby ensuring it does not move or deform during testing. Since the heat shrink tubing may easily deform due to shaking or other factors during testing, the second clamping structure 332 can shape it to ensure it maintains a good shape and condition during testing. Since the second clamping structure 332 is movable, it can move closer to or further away from the adjacent first clamping structure 331. This configuration allows the clamping assembly to adapt to heat shrink tubing of different lengths. For example, when clamping a longer heat shrink tubing, the second clamping structure 332 moves a certain distance away from the first clamping structure 331. In this way, by working together with the first clamping structure 331, the wire terminal and the heat shrink tubing remain stable during the testing process. This not only improves the accuracy of the test but also reduces the test error caused by the movement of the heat shrink tubing.
[0057] It is understood that the support 313 is equipped with a push cylinder, the power output end of which is driven connected to the aforementioned clamping structure for clamping heat shrink tubing, and the push cylinder is used to drive the clamping structure to approach or move away from the adjacent clamping structure.
[0058] according to Figure 5 As shown, in a further embodiment, each clamping structure includes a first driving member 333 and two clamping parts 334; the first driving member 333 is disposed on the support base 313, and the two clamping parts 334 are disposed on the power output end of the first driving member 333.
[0059] Specifically, the first driving member 333 is mounted on the support 313 and provides power output to each clamping part 334, thereby driving the clamping parts 334 to operate. The two clamping parts 334 are mounted on the power output end of the first driving member 333 and are used to clamp the wire end or heat shrink tubing. Under the drive of the first driving member 333, the two clamping parts 334 can open and close. When clamping is required, the first driving member 333 drives the two clamping parts 334 to rotate so that they can move closer to each other until the wire end or heat shrink tubing can be firmly clamped; when releasing is required, the first driving member 333 drives the two clamping parts 334 to rotate so that they can move away from each other until the clamped wire end or heat shrink tubing can be released.
[0060] It is understood that the first driving component 333 in this embodiment of the present invention is an HFR cylinder, and the power output end of the HFR cylinder is driven to connect with each clamping part 334.
[0061] according to Figure 6 As shown, in some specific embodiments, the second pushing component 31 includes a base 311, a lifting seat 312, a first driving module 34, and a second driving module 35; the base 311 is disposed at the power output end of the first pushing component 36, the second driving module 35 is disposed at the base 311 and its power output end is drivenly connected to the lifting seat 312, and the first driving module 34 is disposed at the top of the lifting seat 312 and its power output end is drivenly connected to the bearing seat 313.
[0062] Specifically, the base 311 serves as the supporting structure for the entire second pushing assembly 31. The lifting seat 312 is mounted on top of the base 311, and the second drive module 35 is located on the base 311. Its power output end is connected to the lifting seat 312 for driving the lifting seat 312 to move vertically. Therefore, under the driving action of the second drive module 35, vertical lifting and lowering movement can be achieved. The first drive module 34 is located on top of the lifting seat 312, and its power output end is connected to the bearing seat 313 for driving the bearing seat 313 to move closer to or away from the quality inspection mechanism 2, thereby moving each terminal to the inspection range of the quality inspection mechanism 2.
[0063] When it is necessary to move the carrier 313 to the detection range of the quality inspection mechanism 2, the power output terminal of the first drive module 34 is used to drive the carrier 313 to move along the direction of the quality inspection mechanism 2. For example, when the wire terminal needs to enter the detection range, the first drive module 34 pushes the carrier 313 to move towards the inspection mechanism. After the inspection is completed, the first drive module 34 will pull the carrier 313 back to the initial position. This movement method can ensure that the wire terminal can accurately reach the detection position, and can also move the terminal out of the detection range after the inspection is completed.
[0064] When the height of the support 313 needs to be adjusted, the lifting seat 312 is driven to move vertically up and down via the power output of the second drive module 35. For example, if the support 313 needs to be raised to a higher position for testing the wire terminals, the second drive module 35 pushes the lifting seat 312 up to the specified height; conversely, if the height of the support 313 needs to be lowered, the second drive module 35 drives the entire lifting seat 312 down. This configuration allows the height of the support 313 to be adjusted according to the testing requirements of the wire terminals.
[0065] Through the coordinated operation of the first drive module 34 and the second drive module 35, it is possible to adapt to quality inspection mechanisms 2 of different heights or wire terminals of various sizes, and also ensure that the wire terminals can accurately enter the specified inspection range.
[0066] according to Figure 6 As shown, in a further embodiment, the first drive module 34 includes a transverse guide rail 341, a sliding block 342, a second drive member 343, and a connector 344; the second drive member 343 and the transverse guide rail 341 are both disposed on the top of the lifting seat 312, the sliding block 342 is movably disposed on the transverse guide rail 341 and connected to the support seat 313, and the connector 344 is disposed at the power output end of the second drive member 343 and is drivenly connected to the support seat 313.
[0067] Specifically, the guide rail is used to guide the movement direction of the sliding block 342, ensuring that the sliding block 342 moves in a straight line. The sliding block 342 is movably mounted on the guide rail and connected to the support seat 313, which is used to drive the support seat 313 to move along the length range of the guide rail. The second driving member 343 is used to provide power to drive the sliding block 342 to move on the guide rail. The connecting member 344 is located at the power output end of the second driving member 343 and is connected to the support seat 313. It can transmit the power released by the second driving member 343 to the support seat 313, thereby driving the entire support seat 313 to move.
[0068] For example, in the initial state, the sliding block 342 is close to one end of the guide rail, and the bearing seat 313 is far from the quality inspection mechanism 2. The power output end of the second driving member 343 is connected to the bearing seat 313 through the connector 344. When the second driving member 343 is started, its power output end transmits power through the connector 344, which transmits the power to the bearing seat 313, thereby driving the bearing seat 313 to move along the direction of the quality inspection mechanism 2. During this process, since the sliding block 342 is movably set on the guide rail, as the power is transmitted by the second driving member 343, the sliding block 342 moves along the guide rail. The carrier 313 is connected to the sliding block 342. As the sliding block 342 moves, the carrier 313 moves accordingly, ensuring that the carrier 313 can accurately approach the quality inspection mechanism 2. When the carrier 313 moves into the inspection range of the quality inspection mechanism 2, the second driving member 343 stops operating, so that the carrier 313 stops moving. Then the quality inspection mechanism 2 starts to inspect the wire terminals. After the inspection is completed, the second driving member 343 drives the sliding block 342 to move along the other end of the guide rail, so that the carrier 313 resets and moves until it can leave the inspection range.
[0069] according to Figure 7 As shown, in a further embodiment, the second drive module 35 includes a vertical guide rail 351, a third drive component 352, and a fixing block 353; the fixing block 353 is disposed on the base 311, the vertical guide rail 351 is movably disposed on the fixing block 353 and connected to the lifting seat 312, and the third drive component 352 is disposed on the base 311 and its power output end is drivenly connected to the lifting seat 312.
[0070] Specifically, the vertical guide rail 351 is movably mounted on the fixed block 353 and connected to the lifting seat 312. In the initial state, the lifting seat 312 is at the lowest position of the vertical guide rail 351. The third driving component 352 is mounted on the base 311, and its power output end is drivenly connected to the lifting seat 312. The fixed block 353 is fixedly mounted on the base 311, providing support and guidance for the vertical guide rail 351. When the third drive unit 352 is activated, its power output terminal transmits power to the lifting seat 312. This power transmission allows the lifting seat 312 to move along the vertical guide rail 351. Guided by the vertical guide rail 351, the lifting seat 312 moves vertically, ensuring accurate movement and preventing deviation or swaying during lifting. Once the lifting seat 312 is adjusted to the appropriate height, the first drive module 34 moves the bearing seat 313 and its wire end clamping assembly 33 into the inspection range of the quality inspection mechanism 2. This allows the quality inspection mechanism 2 to inspect the wire terminals. Thus, the third drive unit 352 drives the lifting seat 312 to adjust its height, ensuring the wire terminals are at the specified height. After the wire terminals are inspected, the third drive unit 352 drives the lifting seat 312 to reset, allowing the inspected wire terminals to be transported to other processes.
[0071] according to Figure 1 and Figure 2 As shown, in some specific embodiments, the quality inspection device further includes a hot air blowing mechanism 4, which is disposed on the top of the workbench 1. Specifically, the hot air blowing mechanism 4 includes a hot air gun 41 and a second support frame 42; the second support frame 42 is disposed on the top of the workbench 1, and the hot air gun 41 is disposed on the second support frame 42.
[0072] Specifically, after the wire terminals have been inspected, the entire wire is transported to the hot air blowing mechanism 4. By activating the hot air blowing mechanism 4, the heating element (such as a heating wire) inside the hot air gun 41 starts working, heating the air to the set temperature. The heated hot air is then blown out through the nozzle of the hot air gun 41 and directed towards the heat shrink tubing at the end of the wire. When the hot air blown out by the hot air gun 41 heats the heat shrink tubing, it reaches a suitable temperature. Thus, under the heating effect of the hot air, the heat shrink tubing can be shaped. The shaped heat shrink tubing can better protect the wire terminals. In other words, the hot air generated by the hot air gun 41 can heat the heat shrink tubing to a certain temperature, thereby achieving the shaping or shrinking of the heat shrink tubing. Therefore, the heat shrink tubing will shrink after being heated, thus tightly wrapping around the wire terminals, playing a protective role and preventing the end of the wire from being damaged or corroded by external factors during use.
[0073] according to Figure 8As shown, in some specific embodiments, the quality inspection device for wire terminals further includes a wire transfer mechanism 5; the wire transfer mechanism 5 includes a third support frame 51, a transverse drive module 52, a longitudinal drive module 53, and a wire gripper module 54; the third support frame 51 is disposed on the workbench 1, the transverse drive module 52 is disposed on the third support frame 51 and is drivenly connected to the longitudinal drive module 53, and the longitudinal drive module 53 is drivenly connected to the wire gripper module 54.
[0074] Specifically, the third support frame 51 is installed on the workbench 1 to provide support for the transverse drive module 52 and the longitudinal drive module 53. The transverse drive module 52 is set on the third support frame 51 and is responsible for driving the longitudinal drive module 53 to move laterally. The longitudinal drive module 53 is driven to connect with the transverse drive module 52 and is responsible for driving the wire gripper module 54 to move longitudinally. The wire gripper module 54 is set on the longitudinal drive module 53 and is used to grip and release wires. When it is necessary to transfer the wire, such as when the wire needs to be transferred to the clamping mechanism 3, the horizontal drive module 52 is activated to drive the vertical drive module 53 to move along the horizontal guide rail 341, so that the wire clamping claw module 54 moves to the storage area of the wire to be inspected. Then the vertical drive module 53 is activated to drive the wire clamping claw module 54 to move along the vertical guide rail, so that the clamping claw module is accurately aligned with the wire, that is, above the wire. When the wire clamping claw module 54 reaches above the wire, the wire clamping claw module 54 firmly clamps the wire to prevent the wire from falling off during the transfer process. Subsequently, the longitudinal drive module 53 is activated to drive the wire gripper module 54 to move vertically upwards. The transverse drive module 52 is then activated to drive the longitudinal drive module 53 to move laterally, moving the wire gripper module 54 directly above the clamping mechanism 3. The longitudinal drive module 53 is then activated again to drive the wire gripper module 54 to move vertically downwards, ensuring the gripper module is accurately aligned with the wire clamping assembly 32 of the clamping mechanism 3. Once the wire gripper module 54 reaches above the wire clamping assembly 32 of the clamping mechanism 3, the wire is released by the wire gripper module 54, allowing it to fall and be clamped by the wire clamping assembly 32 of the clamping mechanism 3. This configuration, through the coordinated operation of the transverse drive module 52 and the longitudinal drive module 53, not only allows for rapid and accurate transfer of the wire to the clamping mechanism 3, but also ensures the stability of the wire during the transfer process.
[0075] according to Figure 9 As shown, in a further embodiment, the wire gripper module 54 includes a wire gripper assembly 541, a support member 543, and two sets of wire end gripper assemblies 542; the longitudinal drive module 53 is drivenly connected to the support member 543, and the wire gripper assembly 541 and the wire end gripper assembly 542 are both disposed on the support member 543.
[0076] Specifically, the wire gripper assembly 541 is used to grip and release the main body of the wire, and the support 543 is installed on the longitudinal drive module 53 to provide support for the wire gripper assembly 541 and the wire end gripper assembly 542. The two sets of wire end gripper assemblies 542 are used to grip and release the two ends of the wire, respectively, to ensure that the two ends of the wire remain stable during the transfer process.
[0077] For example, by activating the longitudinal drive module 53, the support member 543 is driven to move longitudinally, causing the wire clamping claw assembly 541 and the wire end clamping claw assembly 542 to descend directly above the wire. First, after the wire clamping claw assembly 541 reaches directly above the wire body, it firmly clamps the main body of the wire to prevent the wire from falling off during the transfer process. At the same time, the two sets of wire end clamping claw assemblies 542 are respectively aligned with the two ends of the wire and firmly clamp the two ends of the wire. Similarly, in order to ensure that the two ends of the wire remain stable during the transfer process, the wire deformation or damage caused by the shaking of the wire ends is avoided. When the wire moves to the position of the clamping mechanism 3, the longitudinal drive module 53 and the transverse drive module 52 cooperate to make the wire gripper assembly 541 and the wire end gripper assembly 542 accurately aligned with the wire clamping assembly 32 of the clamping mechanism 3. That is, after the wire is above the wire clamping assembly 32 of the clamping mechanism 3, the two sets of wire end gripper assemblies 542 and wire gripper assemblies 541 simultaneously release the main body of the wire and the two ends of the wire. Finally, the wire end gripper assembly 33 of the clamping mechanism 3 is used to clamp the main body of the wire and the two ends of the wire to complete the transfer process of the wire to be inspected.
[0078] according to Figure 9 As shown, in a further embodiment, the wire clamping jaw assembly 541 includes a fourth driving member 544 and two first clamping jaws 545; the fourth driving member 544 is disposed on the support member 543 and drivenly connected to each of the first clamping jaws 545; the wire end clamping jaw assembly 542 includes a fifth driving member 546 and two second clamping jaws 547; the fifth driving member 546 is disposed on the support member 543 and drivenly connected to each of the second clamping jaws 547.
[0079] Specifically, the fourth driving member 544 drives the two first grippers 545 to rotate so that they can approach each other and gradually clamp the wire body. The fifth driving member 546 drives the opening and closing of the two second grippers 547, which simultaneously clamp the end of the wire. When the end of the wire is placed between the two second grippers 547, so that the end of the wire is within the clamping range of the two second grippers 547, the fifth driving member 546 drives the two second clamping parts 334 to rotate so that they can gradually approach the end of the wire. When the two second clamping parts 334 are fully closed, the end of the wire is firmly clamped between the two grippers. This arrangement can not only efficiently and accurately complete the clamping and releasing tasks of the wire body and the end of the wire, but also ensure that the entire wire remains stable during the transfer process.
[0080] It is understood that the fourth drive component 544 and the fifth drive component 546 in this embodiment of the present invention are both HFR cylinders.
[0081] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any person skilled in the art can easily conceive of various equivalent modifications or substitutions within the technical scope disclosed in this utility model, and these modifications or substitutions should all be covered within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.
Claims
1. A quality inspection device for wire terminals, characterized in that, The quality testing device includes: Workbench; A quality inspection mechanism is located on top of the workbench; A clamping mechanism includes a first pushing component, a second pushing component, a support base, a wire clamping component, and two sets of wire end clamping components. The wire clamping components and each of the wire end clamping components are disposed on the support base. The first pushing component is disposed on the top of the workbench and is drivenly connected to the second pushing component. The second pushing component is drivenly connected to the support base. The first pushing component can drive each of the wire end clamping components to move laterally, and the second pushing component can drive each of the wire end clamping components to move along the direction of the quality inspection mechanism.
2. The quality inspection device for wire terminals according to claim 1, characterized in that, One set of wire end clamping assemblies includes multiple clamping structures; each clamping structure is disposed on the carrier, and one of the clamping structures is movable and can be moved closer to or further away from the clamping structure.
3. The quality inspection device for wire terminals according to claim 2, characterized in that, Each of the clamping structures includes a first driving member and two clamping parts; the first driving member is disposed on the bearing seat, and the two clamping parts are disposed on the power output end of the first driving member.
4. The quality inspection device for wire terminals according to claim 1, characterized in that, The second pushing component includes a base, a lifting seat, a first driving module, and a second driving module; the base is disposed at the power output end of the first pushing component, the second driving module is disposed at the base and its power output end is drivenly connected to the lifting seat, and the first driving module is disposed at the top of the lifting seat and its power output end is drivenly connected to the bearing seat.
5. The quality inspection device for wire terminals according to claim 4, characterized in that, The first drive module includes a transverse guide rail, a sliding block, a second drive component, and a connector; the second drive component and the transverse guide rail are both disposed on the top of the lifting seat, the sliding block is movably disposed on the transverse guide rail and connected to the bearing seat, and the connector is disposed on the power output end of the second drive component and is drivenly connected to the bearing seat.
6. The quality inspection device for wire terminals according to claim 4, characterized in that, The second drive module includes a vertical guide rail, a third drive component, and a fixing block; the fixing block is disposed on the base, the vertical guide rail is movably disposed on the fixing block and connected to the lifting seat, and the third drive component is disposed on the base and its power output end is drivenly connected to the lifting seat.
7. The quality inspection device for wire terminals according to claim 1, characterized in that, The quality inspection device also includes a hot air blowing mechanism, which is located on top of the workbench.
8. The quality inspection device for wire terminals according to claim 1, characterized in that, The quality inspection device for the wire terminals also includes a wire transfer mechanism; The wire transfer mechanism includes a third support frame, a horizontal drive module, a vertical drive module, and a wire gripper module; the third support frame is disposed on the worktable, the horizontal drive module is disposed on the third support frame and is drivenly connected to the vertical drive module, and the vertical drive module is drivenly connected to the wire gripper module.
9. The quality inspection device for wire terminals according to claim 8, characterized in that, The wire clamp module includes a wire clamp assembly, a support member, and two sets of wire end clamp assemblies; the longitudinal drive module is driven to connect with the support member, and both the wire clamp assembly and the wire end clamp assembly are disposed on the support member.
10. The quality inspection device for wire terminals according to claim 9, characterized in that, The wire clamping claw assembly includes a fourth driving member and two first clamping claws; the fourth driving member is disposed on the support member and is drivingly connected to each of the first clamping claws. The wire end gripper assembly includes a fifth drive member and two second grippers; the fifth drive member is disposed on the support member and is drivenly connected to each of the second grippers.
Citation Information
Patent Citations
Single-head multi-position shell-inserting tin pick-up machine
CN116937281A