New energy equipment high temperature resistant flame retardant cable
Patent Information
- Application Number
- CN202521927568.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-08
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2035-09-08
AI Technical Summary
[0003]在实际使用时,耐高温阻燃层较少,导致性能较差,且在使用时缺少对电缆本体防护的功能,导致电缆本体易损坏
[0017] 1) The ceramicized silicone rubber can be used for insulation in daily use. When exposed to open flame, the ceramicized silicone rubber will be dried to form a ceramic armor to protect the conductor. The high-temperature resistant layer can be used to effectively block the high temperature generated by open flame by utilizing the high-temperature resistant properties of magnesium oxide. The first and second flame-retardant layers can be used to form double flame-retardant protection by combining mica tape and halogen-free flame-retardant materials, thereby improving the flame-retardant performance and achieving high-temperature flame retardancy.
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Figure CN224696536U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of new energy technology, specifically relating to a high-temperature resistant and flame-retardant cable for new energy equipment. Background Technology
[0002] New energy equipment mainly includes power generation system equipment, energy storage equipment, charging and discharging devices, and core components of new energy vehicles, covering the entire chain of energy production, storage, and application. Cables are generally used to supply power to new energy equipment. A search revealed that application number "CN202123217372.4" discloses "a high-temperature resistant cable for new energy batteries," which describes a method where "a shielding layer is wrapped with an isolation layer formed by flame-retardant polyester composite tape, and a high-temperature resistant, high-tear-resistant silicone rubber is extruded over the isolation layer to form an outer sheath. High-temperature resistant quartz wire is then woven into the outer sheath to form a high-temperature resistant layer, giving the cable good flame retardant properties, high-temperature resistance, and good physical and mechanical properties." While wrapping the shielding layer with an isolation layer formed by flame-retardant polyester composite tape, extruding the isolation layer with high-temperature resistant, high-tear-resistant silicone rubber to form an outer sheath, and weaving high-temperature resistant quartz wire into the outer sheath to form a high-temperature resistant layer does indeed give the cable good flame retardant properties, high-temperature resistance, and good physical and mechanical properties, the above-mentioned document still has the following problems in actual use:
[0003] In actual use, the lack of a high-temperature resistant and flame-retardant layer results in poor performance, and the cable itself lacks protection during use, making it prone to damage.
[0004] Therefore, providing a cable that can achieve high temperature resistance and flame retardancy, and also has the function of protecting the cable body, is highly applicable. Utility Model Content
[0005] The purpose of this utility model is to provide a high-temperature resistant and flame-retardant cable for new energy equipment, in order to solve the above-mentioned technical problems.
[0006] This utility model provides a high-temperature resistant and flame-retardant cable for new energy equipment, including a cable body, a high-temperature resistant and flame-retardant component, and a protective component.
[0007] The cable body has a conductor in the middle of its inner wall;
[0008] The high-temperature resistant and flame-retardant component includes an insulating fireproof layer disposed on the outer wall of the conductor, a high-temperature resistant layer disposed on the outer wall of the insulating fireproof layer, a first flame-retardant layer disposed on the outer wall of the high-temperature resistant layer, and a second flame-retardant layer disposed on the outer wall of the first flame-retardant layer.
[0009] The protective component includes a shielding layer disposed on the outer wall of the second flame-retardant layer, an impact-resistant layer disposed on the outer wall of the shielding layer, an environmental protection layer disposed on the outer wall of the impact-resistant layer, and an auxiliary functional layer disposed on the outer wall of the environmental protection layer, wherein the auxiliary functional layer is a wear-resistant coating.
[0010] In one embodiment of this utility model, the insulating and fireproof layer is made of ceramicized silicone rubber.
[0011] In one embodiment of this utility model, the high-temperature resistant layer is made of magnesium oxide.
[0012] In one embodiment of this utility model, the first flame-retardant layer and the second flame-retardant layer are made of mica tape and halogen-free flame-retardant material, respectively.
[0013] In one embodiment of this invention, the shielding layer is made of a metallized polyimide film.
[0014] In one embodiment of this utility model, the impact-resistant layer is made of tin-plated copper wire.
[0015] In one embodiment of this utility model, the environmental protection layer is made of weather-resistant halogen-free flame-retardant polyurethane.
[0016] Compared with the prior art, the beneficial effects of this utility model are:
[0017] 1) The ceramicized silicone rubber can be used for insulation in daily use. When exposed to open flame, the ceramicized silicone rubber will be dried to form a ceramic armor to protect the conductor. The high-temperature resistant layer can be used to effectively block the high temperature generated by open flame by utilizing the high-temperature resistant properties of magnesium oxide. The first and second flame-retardant layers can be used to form double flame-retardant protection by combining mica tape and halogen-free flame-retardant materials, thereby improving the flame-retardant performance and achieving high-temperature flame retardancy.
[0018] 2) During use, the polyimide film can shield external electromagnetic interference, enabling the cable body to operate more stably. The impact-resistant layer allows the tinned copper wire and galvanized steel wire to bear most of the tensile force, greatly enhancing the tensile strength of the cable body. The environmental protection layer utilizes halogen-free flame-retardant polyurethane to protect the cable body with its wear-resistant, oil-resistant, acid and alkali corrosion-resistant, and UV aging-resistant properties. The auxiliary functional layer allows the wear-resistant coating to further increase wear resistance, thereby achieving the purpose of protecting the cable body. Attached Figure Description
[0019] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0020] Figure 1 This is a schematic diagram of the structure of this utility model;
[0021] Figure 2 This is a schematic diagram of the layered structure of the cable body of this utility model.
[0022] In the diagram: 100, cable body; 110, conductor;
[0023] 200. High-temperature resistant flame-retardant component; 210. Insulating fireproof layer; 220. High-temperature resistant layer; 230. First flame-retardant layer; 240. Second flame-retardant layer;
[0024] 300. Protective components; 310. Shielding layer; 320. Impact-resistant layer; 330. Environmental protection layer; 340. Auxiliary function layer. Detailed Implementation
[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0026] Example
[0027] Please see Figure 1 - Figure 2 A high-temperature resistant and flame-retardant cable for new energy equipment includes a cable body 100, a high-temperature resistant and flame-retardant component 200, and a protective component 300.
[0028] Please refer to details. Figure 1 A conductor 110 is provided in the middle of the inner wall of the cable body 100.
[0029] Please see Figure 1-2 The high-temperature flame-retardant component 200 includes an insulating fireproof layer 210 disposed on the outer wall of the conductor 110, a high-temperature resistant layer 220 disposed on the outer wall of the insulating fireproof layer 210, a first flame-retardant layer 230 disposed on the outer wall of the high-temperature resistant layer 220, and a second flame-retardant layer 240 disposed on the outer wall of the first flame-retardant layer 230.
[0030] In one specific embodiment, the provided insulating and fireproof layer 210 allows for insulation during daily use by utilizing the properties of ceramicized silicone rubber. When exposed to open flame, the ceramicized silicone rubber will be dried to form a ceramic armor layer, protecting the conductor 110. The high-temperature resistant layer 220 utilizes the high-temperature resistant properties of magnesium oxide to effectively block the high temperatures generated by open flame. Furthermore, the first flame-retardant layer 230 and the second flame-retardant layer 240 combine mica tape and halogen-free flame-retardant materials to form double flame-retardant protection, improving flame-retardant performance and achieving the purpose of high-temperature flame retardancy.
[0031] Please see Figure 2 The protective component 300 includes a shielding layer 310 disposed on the outer wall of the second flame retardant layer 240, an impact-resistant layer 320 disposed on the outer wall of the shielding layer 310, an environmental protection layer 330 disposed on the outer wall of the impact-resistant layer 320, and an auxiliary functional layer 340 disposed on the outer wall of the environmental protection layer 330, the auxiliary functional layer 340 being a wear-resistant coating.
[0032] In one specific embodiment, the shielding layer 310 allows the polyimide film to shield against external electromagnetic interference during use, enabling the cable body 100 to operate more stably. The impact-resistant layer 320 allows tin-plated copper wire and galvanized steel wire to bear most of the tensile force, greatly enhancing the tensile strength of the cable body 100. The environmental protection layer 330 utilizes halogen-free flame-retardant polyurethane to provide wear resistance, oil resistance, acid and alkali corrosion resistance, and UV aging resistance, thus protecting the cable body 100. The auxiliary functional layer 340 allows for further enhancement of wear resistance using a wear-resistant coating, thereby achieving the purpose of protecting the cable body 100.
[0033] Please see Figure 2 The insulating and fireproof layer 210 is made of ceramicized silicone rubber.
[0034] In one specific embodiment, the ceramicized silicone material allows it to change shape and provide protection after being heated by an open flame, thus improving safety and stability during use.
[0035] Please see Figure 2 The high-temperature resistant layer 220 is made of magnesium oxide.
[0036] In one specific embodiment, the presence of magnesium oxide allows the cable body 100 to withstand high temperatures during use, making it safer to use.
[0037] Please see Figure 2The first flame-retardant layer 230 and the second flame-retardant layer 240 are made of mica tape and halogen-free flame-retardant material, respectively.
[0038] In one specific embodiment, the inclusion of mica tape and halogen-free flame-retardant material allows them to work together effectively during use, resulting in better flame-retardant performance, improved flame retardancy, and increased stability.
[0039] Please see Figure 2 The shielding layer 310 is made of a metallized polyimide film.
[0040] In one specific embodiment, the metallized polyimide film facilitates the interception of external electromagnetic interference during use, making the cable more stable during use, improving stability and increasing safety.
[0041] Please see Figure 2 The impact-resistant layer 320 is made of tin-plated copper wire.
[0042] In one specific embodiment, the tin-plated copper wire allows the cable body 100 to have impact resistance by utilizing the robust properties of the tin-plated copper wire during use, thereby improving the safety of the cable body 100.
[0043] Please see Figure 2 The environmental protection layer 330 is made of weather-resistant halogen-free flame-retardant polyurethane.
[0044] In one specific embodiment, the halogen-free flame-retardant polyurethane provided facilitates effective protection of the cable body 100 during use by utilizing its wear-resistant, oil-resistant, acid and alkali corrosion-resistant, and UV aging-resistant properties, thereby improving its service life.
[0045] In use, the included insulating and fireproof layer 210 utilizes the properties of ceramicized silicone rubber for insulation during daily use. When exposed to open flame, the ceramicized silicone rubber dries and forms a ceramic armor layer, protecting the conductor 110. The high-temperature resistant layer 220, utilizing the high-temperature resistance of magnesium oxide, effectively blocks the high temperatures generated by open flames. The first flame-retardant layer 230 and the second flame-retardant layer 240, combined with mica tape and halogen-free flame-retardant materials, form a double flame-retardant protection, improving flame-retardant performance and achieving high-temperature flame retardancy. Finally, the included shielding layer 310... The cable body 100 is designed to be shielded from external electromagnetic interference using a polyimide film, enabling more stable operation. The impact-resistant layer 320 allows for the use of tin-plated copper wire and galvanized steel wire to absorb most of the tensile force, significantly enhancing the tensile strength of the cable body 100. The environmental protection layer 330 utilizes halogen-free flame-retardant polyurethane for wear resistance, oil resistance, acid and alkali corrosion resistance, and UV aging resistance, further protecting the cable body 100. The auxiliary functional layer 340 further enhances wear resistance with a wear-resistant coating, thus achieving the goal of protecting the cable body 100.
[0046] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A high-temperature resistant and flame-retardant cable for new energy equipment, characterized in that, include: A cable body (100) has a conductor (110) disposed in the middle of the inner wall of the cable body (100); A high-temperature flame-retardant component (200) includes an insulating fireproof layer (210) disposed on the outer wall of a conductor (110), a high-temperature resistant layer (220) disposed on the outer wall of the insulating fireproof layer (210), a first flame-retardant layer (230) disposed on the outer wall of the high-temperature resistant layer (220), and a second flame-retardant layer (240) disposed on the outer wall of the first flame-retardant layer (230). The protective component (300) includes a shielding layer (310) disposed on the outer wall of the second flame retardant layer (240), an impact-resistant layer (320) disposed on the outer wall of the shielding layer (310), an environmental protection layer (330) disposed on the outer wall of the impact-resistant layer (320), and an auxiliary functional layer (340) disposed on the outer wall of the environmental protection layer (330), wherein the auxiliary functional layer (340) is a wear-resistant coating.
2. The high-temperature resistant and flame-retardant cable for new energy equipment according to claim 1, characterized in that: The insulating fireproof layer (210) is made of ceramicized silicone rubber.
3. The high-temperature resistant and flame-retardant cable for new energy equipment according to claim 1, characterized in that: The high-temperature resistant layer (220) is made of magnesium oxide.
4. The high-temperature resistant and flame-retardant cable for new energy equipment according to claim 1, characterized in that: The first flame-retardant layer (230) and the second flame-retardant layer (240) are made of mica tape and halogen-free flame-retardant material, respectively.
5. The high-temperature resistant and flame-retardant cable for new energy equipment according to claim 1, characterized in that: The shielding layer (310) is made of a metallized polyimide film.
6. The high-temperature resistant and flame-retardant cable for new energy equipment according to claim 1, characterized in that: The impact-resistant layer (320) is made of tin-plated copper wire.
7. The high-temperature resistant and flame-retardant cable for new energy equipment according to claim 1, characterized in that: The environmental protection layer (330) is made of weather-resistant halogen-free flame-retardant polyurethane.
Citation Information
Patent Citations
New energy battery high-temperature-resistant cable
CN216597042U