Electronic component housing assembly potting apparatus
Patent Information
- Application Number
- CN202521447237.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-11
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2035-07-11
AI Technical Summary
[0003]由于这些工序都是单独进行,彼此之间缺乏有效的自动化衔接机制,使得整个生产过程存在大量的人工搬运、等待时间,极大地限制了生产效率的提升,同时也增加了生产成本和产品质量的不稳定因素,难以满足现代工业对于电抗器高效、稳定、大规模生产的需求
[0020]相比现有的电子元件组装,本实用新型用于电抗器组装灌胶,在电抗器的生产中,通过预装配旋转模组、旋转基板以及两组预装配夹紧模组的协同运作,能够精准地实现电子元件与外壳的初步装配。外壳供料机构稳定供料,入料机构准确将电子元件送入外壳,这种有序且精准的配合极大地提高了组装的精度,减少了因人工操作可能带来的装配误差。同时,各机构间紧密衔接的自动化流程,如转移机构快速准确地抓取并转移装配后的外壳,使得整个组装过程高效流畅,大幅缩短了电抗器外壳组装环节的生产周期,有效提升了生产效率。打码机构对外壳进行打码标记,这为电抗器的质量管控和后续追溯提供了极大便利。在生产过程中,每一个外壳都有独一无二的标识,便于在后续的检测、使用以及可能出现的质量问题排查时,能够迅速准确地定位到具体产品,实现精准的质量把控和责任追溯,确保电抗器产品质量的稳定性和可靠性。灌胶系统中的灌胶输送线、一次灌胶机构和二次灌胶机构的设置,针对电抗器外壳实现了分步且精准的灌胶操作。通过一次灌胶机构进行初步灌胶,能够使胶水较为均匀地填充外壳部分空间,起到初步密封和固定等作用;二次灌胶机构在此基础上进一步完善灌胶过程,确保胶水充分填充且分布均匀,有效增强了电抗器内部结构的稳定性,提高了其电气性能和防护性能,延长了电抗器的使用寿命。摆盘机构将装有电子元件的电抗器外壳有序摆盘在摆料盘上,不仅使得产品摆放整齐规范,便于后续的计数、包装等工序,而且灌胶输送线对摆料盘的定位和输送功能,确保了在灌胶过程中产品能够准确无误地经过灌胶机构,保证了灌胶质量的同时,也为整个生产物流环节的顺畅进行提供了有力支持。本实用新型应用于电抗器生产时,在组装精度、质量管控、灌胶效果以及生产物流等多方面都展现出了卓越的技术效果,有力推动了电抗器生产的高效化、优质化发展。
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Figure CN224696606U_ABST
Abstract
Claims
1. An electronic component housing assembly and potting equipment, characterized in that: The system includes a feeding mechanism, a shell feeding mechanism, a marking mechanism, a pre-assembly mechanism, a transfer mechanism, a pressing mechanism, a tray-loading mechanism, and a dispensing system. The pre-assembly mechanism includes a pre-assembly rotating module, a rotating substrate, and two sets of pre-assembly clamping modules. The rotating substrate is mounted on the pre-assembly rotating module, and the two sets of pre-assembly clamping modules are positioned opposite each other on both sides of the rotating substrate. The shell feeding mechanism feeds shells toward the pre-assembly clamping modules. The pre-assembly rotating module drives the rotating substrate to rotate the pre-assembly clamping modules. The feeding mechanism feeds electronic components into the shells on the pre-assembly clamping modules. The marking mechanism marks the shells from the shell feeding mechanism. The transfer mechanism transfers the shells from the pre-assembly clamping module to the pre-assembly clamping modules. After the electronic components are assembled, the housing is gripped and sequentially transferred to the pre-assembly clamping module, the pressing mechanism, and the tray-sinking mechanism. The pressing mechanism is used to press and fix the electronic components inside the housing, and the tray-sinking mechanism is used to place the housing containing the electronic components onto a tray. The glue-filling system includes a glue-filling conveyor line, a primary glue-filling mechanism, and a secondary glue-filling mechanism. One end of the glue-filling conveyor line is connected to the tray-sinking mechanism. The tray-sinking mechanism is equipped with a tray for placing the assembled electronic components onto the tray. The glue-filling conveyor line is used for positioning and conveying the tray, and sequentially conveys the tray through the primary glue-filling mechanism and the secondary glue-filling mechanism. The primary glue-filling mechanism and the secondary glue-filling mechanism respectively perform primary glue-filling and secondary glue-filling on the housing.
2. The electronic component housing assembly and potting equipment according to claim 1, characterized in that: The feeding mechanism includes a receiving module and a picking and loading module. The receiving module is used to receive front-end electronic components, and the picking and loading module is used to pick up electronic components from the receiving module and load them into the housing. The receiving module includes a receiving transmission module, a receiving lifting module, and a receiving clamping module. The receiving transmission module is used to drive the receiving lifting module to move longitudinally, and the receiving clamping module is mounted on the receiving lifting module to receive electronic components provided by the front-end device. The material loading module includes a horizontal transmission support, a loading transmission module, a loading lifting module, and an assembly clamping module. The assembly clamping module is provided with an assembly buffer module connected to the loading lifting module. The loading transmission module is mounted on the horizontal transmission support, and the loading lifting module is mounted on the loading transmission module. The assembly clamping module is used to grab electronic components from the material receiving clamping module. During loading, the outer casing is buffered by the assembly buffer module.
3. The electronic component housing assembly and potting equipment according to claim 1, characterized in that: The outer shell feeding mechanism includes a direct vibration feeding track, an outer shell feeding gripping module, and a coding and positioning module; the direct vibration feeding track is used for direct vibration feeding of the outer shell, the outer shell feeding gripping module is used to grip the outer shell from the direct vibration feeding track and move it sequentially to the coding and positioning module and the pre-assembly clamping module, and the coding mechanism includes a laser coding machine for laser coding the outer shell on the coding and positioning module; The front end of the linear vibratory feeding track is provided with a shell positioning seat for positioning the shell at the front end. The shell feeding gripping module includes a shell gripping transmission module, a shell gripping lifting module, and a shell gripping module. Two sets of shell gripping modules are provided and are set on the shell gripping lifting module. The shell gripping lifting module is set on the shell gripping transmission module. The shell gripping module is used to grip the shell from the shell positioning seat and alternately place it in the coding positioning module and the pre-assembly clamping module.
4. The electronic component housing assembly and potting equipment according to claim 1, characterized in that: The pre-assembled clamping module includes a clamping base plate, an assembly positioning groove, and an assembly pressing cylinder. The clamping base plate is disposed on the rotating base plate, the assembly positioning groove is disposed on the clamping base plate, and the assembly pressing cylinder is used to press and fix the outer shell onto the assembly positioning groove.
5. The electronic component housing assembly and potting equipment according to claim 1, characterized in that: The transfer mechanism includes a transfer bracket, a transfer transmission module, a transfer pushing module, a transfer lifting module, and a transfer clamping module. The transfer transmission module is mounted on the transfer bracket, the transfer pushing module is mounted on the transfer transmission module, the transfer lifting module is mounted on the transfer pushing module, and the transfer clamping module is mounted on the transfer lifting module. Two sets of transfer clamping modules are provided to sequentially transfer the housing containing electronic components to the pre-assembly clamping module, the pressing mechanism, and the tray mechanism.
6. The electronic component housing assembly and potting equipment according to claim 1, characterized in that: The pressing mechanism includes a pressing base, a pressing clamping module, and a secondary pressing module. The pressing clamping module is mounted on the pressing base. The secondary pressing module includes a pressing drive cylinder and a pressing block. The pressing clamping module is used to clamp and fix the housing. The pressing drive cylinder is used to drive the pressing block to press the electronic components into the housing.
7. The electronic component housing assembly and potting equipment according to claim 1, characterized in that: The tray-setting mechanism includes a tray-setting transfer module and a tray-setting robot. The tray-setting transfer module is used to receive the products transferred by the transfer mechanism, the tray-setting transfer module is used to transfer the products to the area below the tray-setting robot, and the tray-setting robot is used to place the products on the tray. The tray transfer module includes a transfer and unloading fixture and a transfer transmission cylinder. The transfer and unloading fixture is mounted on the transfer transmission cylinder for fixing and conveying products. The tray manipulator includes an XYZ transmission module and a product clamping cylinder. The product clamping cylinder is used to clamp the product and, under the action of the XYZ transmission module, moves the product toward the tray.
8. The electronic component housing assembly and potting equipment according to claim 1, characterized in that: The glue dispensing conveyor line is equipped with a positioning and lifting module. The positioning and lifting module is provided in multiple sets and corresponds to the tray-sinking mechanism, the primary glue dispensing mechanism and the secondary glue dispensing mechanism respectively. The positioning and lifting module is used for positioning and lifting the tray for positioning tray-sinking and glue dispensing.
9. The electronic component housing assembly and potting equipment according to claim 8, characterized in that: The primary dispensing mechanism includes a first dispensing system, a first dispensing robot, and a first dispensing head. The first dispensing robot is an XYZ transmission robot to drive the first dispensing head to move in relation to the material tray in order to dispense glue to the electronic components. The first dispensing system is used to supply glue to the first dispensing head.
10. The electronic component housing assembly and potting equipment according to claim 9, characterized in that: The secondary dispensing mechanism includes a second dispensing system, a second dispensing robot, and a second dispensing head. The second dispensing robot is an XYZ transmission robot to drive the second dispensing head to move in relation to the material tray in order to dispense glue to the electronic components. The second dispensing system is used to supply glue to the second dispensing head.