A stable mechanism for magnet yoke circle integral machining

Abstract

The utility model discloses a kind of stable mechanism for magnet yoke ring overall processing, belong to magnet yoke ring processing equipment technical field, including support base plate, the top of support base plate is provided with liquid storage tank, the upper surface of support base plate is installed with first filter box, the inside of first filter box is installed with filter plate.The utility model passes through first self-priming centrifugal impurity pump and is transported to first filter box by mixed liquid through delivery pipe, the filter plate in first filter box is intercepted first to mixture, and large piece of debris is separated out;Then again through second self-priming centrifugal impurity pump and is transported to second filter box by filtered liquid in first filter box through communicating pipe, and magnetic bar utilizes magnetic adsorption principle, and the magnetic debris such as silicon steel sheet debris produced by magnet yoke ring processing in mixed liquid is filtered in depth, avoid the problem that new liquid is frequently replaced due to impurity pollution, and the recycling of cutting fluid, substantially reduce the generation amount of waste cutting fluid, reduce the procurement cost of cutting fluid from source.

Description

Technical Field

[0001] This utility model belongs to the technical field of magnetic yoke ring processing equipment, specifically, it relates to a stabilizing mechanism for integral processing of magnetic yoke rings. Background Technology

[0002] A magnetic yoke is a ring-shaped structural component made of magnetically conductive materials (such as silicon steel sheets, low-carbon steel plates, etc.) through processes such as cutting, stamping, welding, or stacking. It is a key component in electrical equipment for constructing magnetic circuits and conducting magnetic fields. Its ring design enables the magnetic field to be evenly distributed along the circumference, while its structural strength fixes related components. It plays an irreplaceable role in equipment such as generator motors, electric furnace yokes, and large transformers.

[0003] During the machining of magnetic yoke rings, cutting, drilling and other processes generate a large amount of cutting fluid and debris mixture. The cutting fluid in this mixture contains mineral oil, emulsifiers, rust inhibitors and other components. If it cannot be effectively recycled and purified, the direct discharge of the mixture will significantly increase production costs due to the waste of cutting fluid. From the perspective of production costs, frequent replacement of cutting fluid will bring multiple cost burdens. Utility Model Content

[0004] The technical problem this utility model aims to solve is to overcome the shortcomings of existing technologies and provide a stabilizing mechanism for integral machining of magnetic yoke rings. To address the issue of a large amount of cutting fluid and debris mixture generated during the machining process of magnetic yoke rings, which, if directly discharged, would significantly increase production costs due to the waste of cutting fluid, the basic concept of this utility model is as follows:

[0005] A stabilizing mechanism for integral processing of a magnetic yoke ring includes a supporting base plate, a liquid storage tank disposed above the supporting base plate, a first filter box mounted on the upper surface of the supporting base plate with a filter plate installed inside the first filter box, a second filter box mounted on the upper surface of the supporting base plate with multiple magnetic rods installed inside the second filter box, a first self-priming centrifugal impurity pump mounted above the supporting base plate with its output end connected to the upper surface of the first filter box and its input end connected to a delivery pipe, the end of the delivery pipe away from the first self-priming centrifugal impurity pump passing through the supporting base plate and connected to the bottom surface of the supporting base plate, an electronic valve mounted on the outer surface of the delivery pipe, and a second self-priming centrifugal impurity pump mounted above the supporting base plate with its input end connected to the outer surface of the first filter box and its output end connected to a connecting pipe, the end of the connecting pipe away from the second self-priming centrifugal impurity pump connected to the outer surface of the second filter box.

[0006] A first clean water pump is installed above the supporting base plate. The input end of the first clean water pump is connected to the outer surface of the second filter box, and the output end of the first clean water pump is connected to a first infusion pipe. The end of the first infusion pipe away from the first clean water pump is connected to the outer surface of the storage tank.

[0007] A protective box is installed on the upper surface of the supporting base plate. The upper surface of the protective box is connected to the bottom surface of the liquid storage tank. A support column is installed on the inner wall of the protective box. A first electric slide rail is installed on the bottom surface of the support column. An electric lifting rod is slidably installed on the outer surface of the first electric slide rail.

[0008] The output end of the electric lifting rod is equipped with a support plate, the upper surface of the support plate is equipped with a motor, and the output end of the motor passes through the support plate and is equipped with a drill bit.

[0009] A second clean water pump is installed above the protective box. The input end of the second clean water pump is connected to the outer surface of the liquid storage tank. The output end of the second clean water pump is connected to a second infusion pipe. The end of the second infusion pipe away from the second clean water pump passes through the protective box and the support plate in sequence and is connected to a water spray head.

[0010] Two fixing plates are installed on the upper surface of the supporting base plate. A second electric slide rail is installed on the outer surface of each fixing plate. An electric telescopic rod is slidably installed on the outer surface of each second electric slide rail. A fixing clamp is installed at the output end of each electric telescopic rod. A guide plate is installed on the side of the two fixing plates that are close to each other.

[0011] The bottom surface of the supporting base plate is equipped with multiple supporting legs, the outer surface of the protective box is equipped with a controller, the front of the protective box is hinged with a first box door, the front of the first box door is provided with an observation window, the outer surface of the first filter box is hinged with a second box door, and the upper surface of the supporting base plate is equipped with a liquid level sensing module.

[0012] Compared with the prior art, the present invention has the following advantages:

[0013] This invention uses a first self-priming centrifugal impurity pump to transport the mixture to a first filter box via a delivery pipe. The filter plate in the first filter box first intercepts the mixture, separating large pieces of debris. Then, a second self-priming centrifugal impurity pump transports the filtered liquid from the first filter box to a second filter box via a connecting pipe. The magnetic rod uses the principle of magnetic adsorption to deeply filter magnetic debris such as silicon steel sheet fragments generated during the processing of the magnetic yoke ring in the mixture. This dual filtration design can significantly improve the removal rate of impurities in the cutting fluid, allowing the purified cutting fluid to be reused. This effectively avoids the problem of frequent replacement of new fluid due to impurity contamination. Furthermore, the recycling of the cutting fluid can significantly reduce the amount of waste cutting fluid generated, reducing the procurement cost of cutting fluid from the source.

[0014] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description

[0015] In the attached diagram:

[0016] Figure 1 A three-dimensional structural diagram of a stabilizing mechanism for integral processing of a magnetic yoke ring;

[0017] Figure 2 Right view of a stabilizing mechanism for integral machining of a magnetic yoke ring;

[0018] Figure 3 A cross-sectional view of a stabilizing mechanism for integral machining of a magnetic yoke ring;

[0019] Figure 4 A side sectional view of a stabilizing mechanism for integral machining of a magnetic yoke ring;

[0020] Figure 5 This is a front sectional view of a stabilizing mechanism for integral machining of a magnetic yoke ring.

[0021] In the diagram: 1-Support base plate; 2-Support leg; 3-Controller; 4-First clean water pump; 5-First infusion pipe; 6-Second filter box; 7-First box door; 8-Observation window; 9-Storage tank; 10-Protective box; 11-Second clean water pump; 12-Delivery pipe; 13-First self-priming centrifugal impurity pump; 14-First filter box; 15-Second infusion pipe; 16-Filter plate; 17-Guide plate; 18-Electronic valve; 19-Second box door; 20-Fixing plate; 21-Support column; 22-First electric slide rail; 23-Spray head; 24-Second self-priming centrifugal impurity pump; 25-Magnetic rod; 26-Connecting pipe; 27-Electric telescopic rod; 28-Support plate; 29-Electric lifting rod; 30-Motor; 31-Drill bit; 32-Liquid level sensor module; 33-Fixing clamp; 34-Second electric slide rail. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model.

[0023] like Figures 1 to 5As shown, a stabilizing mechanism for integral processing of a magnetic yoke ring includes a supporting base plate 1, a liquid storage tank 9 disposed above the supporting base plate 1, a first filter box 14 mounted on the upper surface of the supporting base plate 1, a filter plate 16 installed inside the first filter box 14, a second filter box 6 mounted on the upper surface of the supporting base plate 1, a plurality of magnetic rods 25 installed inside the second filter box 6, and a first self-priming centrifugal impurity pump 13 mounted above the supporting base plate 1. The output end of the first self-priming centrifugal impurity pump 13 is connected to the upper surface of the first filter box 14. The input end is connected to a conveying pipe 12. The end of the conveying pipe 12 away from the first self-priming centrifugal impurity pump 13 passes through the support base plate 1 and is connected to the bottom surface of the support base plate 1. An electronic valve 18 is installed on the outer surface of the conveying pipe 12. A second self-priming centrifugal impurity pump 24 is installed above the support base plate 1. The input end of the second self-priming centrifugal impurity pump 24 is connected to the outer surface of the first filter box 14. The output end of the second self-priming centrifugal impurity pump 24 is connected to a connecting pipe 26. The end of the connecting pipe 26 away from the second self-priming centrifugal impurity pump 24 is connected to the outer surface of the second filter box 6.

[0024] A first clean water pump 4 is installed above the support base plate 1. The first clean water pump 4 draws purified cutting fluid from the second filter box 6 and transports it back to the storage tank 9 through the first delivery pipe 5, completing the circulation and return of the cutting fluid. The first delivery pipe 5 is the return channel for the clean cutting fluid. The input end of the first clean water pump 4 is connected to the outer surface of the second filter box 6, and the output end of the first clean water pump 4 is connected to the first delivery pipe 5. The end of the first delivery pipe 5 away from the first clean water pump 4 is connected to the outer surface of the storage tank 9. A protective box 10 is installed on the upper surface of the support base plate 1, covering the machining area and internal components such as the support column 21 and the electric lifting rod 29. This prevents debris from flying and injuring people during machining and protects internal components from external dust contamination. The upper surface of the protective box 10 is connected to the bottom surface of the storage tank 9. The inner wall of the protective box 10 is equipped with the support column 21, and the bottom surface of the support column 21 is equipped with the first electric slide rail 22. The electric lifting rod 29 slides horizontally to adjust the position of the drill bit 31 within the processing area, meeting the drilling requirements of different positions of the magnetic yoke ring. The electric lifting rod 29 is slidably mounted on the outer surface of the first electric slide rail 22, and its output end is connected to the support plate 28. By lifting and lowering, the vertical height of the drill bit 31 is changed, realizing the action cycle of "approaching the workpiece - drilling and cutting - moving away from the workpiece". The output end of the electric lifting rod 29 is mounted on the support plate 28, which carries the motor 30 and connects to the electric lifting rod 29, transmitting the power of the motor 30 to the drill bit 31. At the same time, it provides support for the penetration of the second infusion tube 15 and the installation of the water spray head 23. The upper surface of the support plate 28 is mounted on the motor 30, which provides rotational power to drive the drill bit 31 to rotate at high speed. The drill bit 31 directly contacts the magnetic yoke ring to complete the drilling or cutting process. The output end of the motor 30 passes through the support plate 28 and is mounted on the drill bit 31.

[0025] A second water pump 11 is installed above the protective box 10, serving as the power source for cutting fluid spraying. It draws cutting fluid from the reservoir 9 and pressurizes it through the second delivery pipe 15 to the spray head 23, ensuring the cutting fluid is sprayed onto the machining area at sufficient pressure. The input end of the second water pump 11 is connected to the outer surface of the reservoir 9, and the output end of the second water pump 11 is connected to the second delivery pipe 15. The end of the second delivery pipe 15 furthest from the second water pump 11 passes through the protective box 10 and the support plate 28 before connecting to the spray head 23. The second delivery pipe 15 transports the cutting fluid from the reservoir 9 to the machining area. The spray head 23 is installed below the support plate 28, aimed at the contact point between the drill bit 31 and the magnetic yoke ring, uniformly spraying the cutting fluid to achieve the dual function of cooling the drill bit 31 and flushing away debris. Two fixed plates 20 are installed on the upper surface of the support base plate 1. A second electric slide rail 34 is installed on the outer surface of each fixed plate 20. The second electric slide rail 34 drives the electric telescopic rod 27 to move horizontally and adjust the position of the fixed clamp 33. The electric telescopic rod 27 changes the clamping distance of the fixed clamp 33 by telescoping. The two work together to achieve the positioning of magnetic yoke rings of different sizes. An electric telescopic rod 27 is slidably installed on the outer surface of each second electric slide rail 34. A fixed clamp 33 is installed at the output end of each electric telescopic rod 27. A guide plate 17 is installed on the side of the two fixed plates 20 that is close to each other. It is installed between the two fixed plates 20 and has an inclined surface to guide the chips and cutting fluid generated during processing to the collection area of ​​the support base plate 1.

[0026] Multiple support legs 2 are installed on the bottom surface of the support base plate 1. A controller 3 is installed on the outer surface of the protective box 10. The controller 3 is connected to an external power supply and is electrically connected to other electrical equipment of the stabilizing mechanism. A first box door 7 is hinged to the front of the protective box 10. The first box door 7 is installed on the front of the protective box 10 and can be opened to take out and put in the magnetic yoke ring and maintain the internal machining parts. An observation window 8 is opened on the front of the first box door 7. The internal machining progress and cutting fluid spray status can be observed without opening the box door, reducing the spillage of debris caused by frequent door opening. A second box door 19 is hinged to the outer surface of the first filter box 14. The second box door 19 is installed on the outer surface of the first filter box 14 and is used to periodically clean the debris intercepted on the filter plate 16 for easy maintenance. A liquid level sensing module 32 is installed on the upper surface of the support base plate 1. It adopts a capacitive liquid level sensor to monitor the liquid level height of the mixture in real time. When the liquid level reaches the preset value, it sends a signal to the controller 3.

[0027] Working principle: The controller 3 starts the motor 30, which drives the drill bit 31 to rotate. Simultaneously, the first electric slide rail 22 drives the electric lifting rod 29 to move to the magnetic yoke ring processing position. The electric lifting rod 29 descends, and the drill bit 31 begins drilling the magnetic yoke ring. Synchronously with the processing action, the second water pump 11 starts, drawing cutting fluid from the storage tank 9 and delivering it to the water spray head 23 via the second delivery pipe 15. The cutting fluid is sprayed onto the processing area, which cools the drill bit 31 and washes the processing debris onto the guide plate 17. The mixture flows along the guide plate 17 to the upper surface of the support base plate 1 and collects. The liquid level sensor module 32 monitors the liquid level of the mixture on the support base plate 1 in real time. When the preset height is reached, the controller... 3. Open the electronic valve 18 and start the first self-priming centrifugal impurity pump 13. The mixture is drawn through the delivery pipe 12 and pumped into the first filter box 14 through the pump body output end. After the mixture enters the first filter box 14, the filter plate 16 intercepts large pieces of debris, and the filtered mixture flows to the bottom of the first filter box 14. Then, the controller 3 starts the second self-priming centrifugal impurity pump 24 to pump the mixture at the bottom of the first filter box 14 into the second filter box 6 through the connecting pipe 26. When the mixture flows through multiple magnetic rods 25 in the second filter box 6, the magnetic debris is attracted by the magnetic rods 25. Finally, the first clean water pump 4 starts to transport the clean cutting fluid in the second filter box 6 back to the storage tank 9 through the first delivery pipe 5, completing the recycling of the cutting fluid.

Claims

1. A stabilizing mechanism for integral processing of a magnetic yoke ring, characterized in that, The system includes a support base plate (1), above which is a liquid storage tank (9). A first filter box (14) is installed on the upper surface of the support base plate (1), and a filter plate (16) is installed inside the first filter box (14). A second filter box (6) is installed on the upper surface of the support base plate (1), and multiple magnetic rods (25) are installed inside the second filter box (6). A first self-priming centrifugal impurity pump (13) is installed above the support base plate (1). The output end of the first self-priming centrifugal impurity pump (13) is connected to the upper surface of the first filter box (14), and the input end of the first self-priming centrifugal impurity pump (13) is connected to a power supply. The delivery pipe (12) is connected to the bottom surface of the support base plate (1) after passing through the support base plate (1) at one end away from the first self-priming centrifugal impurity pump (13). An electronic valve (18) is installed on the outer surface of the delivery pipe (12). A second self-priming centrifugal impurity pump (24) is installed above the support base plate (1). The input end of the second self-priming centrifugal impurity pump (24) is connected to the outer surface of the first filter box (14). The output end of the second self-priming centrifugal impurity pump (24) is connected to a connecting pipe (26). The end of the connecting pipe (26) away from the second self-priming centrifugal impurity pump (24) is connected to the outer surface of the second filter box (6).

2. The stabilizing mechanism for integral processing of a magnetic yoke ring according to claim 1, characterized in that, A first water pump (4) is installed above the support base plate (1). The input end of the first water pump (4) is connected to the outer surface of the second filter box (6). The output end of the first water pump (4) is connected to a first infusion pipe (5). The end of the first infusion pipe (5) away from the first water pump (4) is connected to the outer surface of the storage tank (9).

3. The stabilizing mechanism for integral processing of a magnetic yoke ring according to claim 1, characterized in that, A protective box (10) is installed on the upper surface of the support base plate (1). The upper surface of the protective box (10) is connected to the bottom surface of the liquid storage tank (9). A support column (21) is installed on the inner wall of the protective box (10). A first electric slide rail (22) is installed on the bottom surface of the support column (21). An electric lifting rod (29) is slidably installed on the outer surface of the first electric slide rail (22).

4. The stabilizing mechanism for integral processing of a magnetic yoke ring according to claim 3, characterized in that, The output end of the electric lifting rod (29) is equipped with a support plate (28), and a motor (30) is installed on the upper surface of the support plate (28). The output end of the motor (30) passes through the support plate (28) and is equipped with a drill bit (31).

5. A stabilizing mechanism for integral processing of a magnetic yoke ring according to claim 3, characterized in that, A second clean water pump (11) is installed above the protective box (10). The input end of the second clean water pump (11) is connected to the outer surface of the storage tank (9). The output end of the second clean water pump (11) is connected to a second infusion pipe (15). The end of the second infusion pipe (15) away from the second clean water pump (11) passes through the protective box (10) and the support plate (28) in sequence and is connected to a spray head (23).

6. The stabilizing mechanism for integral processing of a magnetic yoke ring according to claim 3, characterized in that, Two fixing plates (20) are installed on the upper surface of the supporting base plate (1). A second electric slide rail (34) is installed on the outer surface of each fixing plate (20). An electric telescopic rod (27) is slidably installed on the outer surface of each second electric slide rail (34). A fixing clip (33) is installed at the output end of each electric telescopic rod (27). A guide plate (17) is installed on the side of the two fixing plates (20) that are close to each other.

7. A stabilizing mechanism for integral processing of a magnetic yoke ring according to claim 3, characterized in that, The bottom surface of the support base plate (1) is equipped with multiple support legs (2), the outer surface of the protective box (10) is equipped with a controller (3), the front of the protective box (10) is hinged with a first box door (7), the front of the first box door (7) is provided with an observation window (8), the outer surface of the first filter box (14) is hinged with a second box door (19), and the upper surface of the support base plate (1) is equipped with a liquid level sensing module (32).

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