An automatic plasma machine for cosmetic bottles
Patent Information
- Application Number
- CN202522121186.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-05
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2035-10-05
AI Technical Summary
人工参与度高,劳动强度大,生产效率低;
本实用新型通过设置旋转凸台和多个工位组件,配合等离子组件和抓料组件,实现了化妆瓶的等离子处理和下料的连续自动化作业,大大提高了生产效率,有效降低了人工成本。
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Figure CN224697954U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cosmetic processing equipment technology, and in particular to an automated plasma machine for cosmetic bottles. Background Technology
[0002] In the cosmetic production process, in order to ensure the quality of printing, spraying and other processes on the surface of cosmetic bottles, it is necessary to perform plasma treatment on the surface of cosmetic bottles to improve their surface activity and adhesion.
[0003] Currently, plasma treatment of cosmetic bottles is mostly carried out manually or with semi-automated equipment, which has the following shortcomings: High degree of manual labor involvement, high labor intensity, and low production efficiency; Inaccurate positioning of cosmetic bottles during the processing leads to uneven plasma treatment, affecting product quality; The equipment has a complex structure, occupies a large area, and is inconvenient for production line layout. Its application scope is narrow, making it difficult to adapt to the processing needs of cosmetic bottles of different shapes and sizes.
[0004] Therefore, it is necessary to design an automated plasma treatment machine for cosmetic bottles that has a high degree of automation, good processing effect, and wide applicability to solve the above problems. Summary of the Invention
[0005] The purpose of this invention is to provide an automated plasma generator for cosmetic bottles to solve the aforementioned problems in the prior art.
[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows: An automated plasma injection machine for cosmetic bottles includes a cylindrical machine platform and a rotating boss rotatably mounted on the cylindrical machine platform. The outer wall of the rotating boss is equidistantly arranged with several station components in a ring shape. Two plasma components and two material gripping components are symmetrically arranged on the outer wall of the cylindrical machine platform. Each plasma component and material gripping component corresponds to one of the station components. A drive motor for driving the rotating boss to rotate is installed inside the cylindrical machine platform.
[0007] Preferably, the workstation assembly includes a connecting plate fixedly connected to the rotating boss. Two support columns are fixedly connected to both ends of the connecting plate. A mounting plate is fixedly connected to one end of each of the two support columns. A rotary motor is mounted on one side of the mounting plate via a fastening plate. A sleeve rod is rotatably connected to the rotary motor. The sleeve rod has a protrusion at one end relative to the rotary motor. A telescopic guide post is also provided between the two support columns on the connecting plate. A detachable mating sleeve is rotatably fitted at one end of the guide post. The mating sleeve has a mating groove recessed at the end facing the sleeve rod.
[0008] Preferably, a telescopic cylinder for driving the guide post to extend and retract is installed inside the rotating boss.
[0009] Preferably, the plasma assembly includes a first fixing block disposed on the outer wall of the cylindrical machine base, a vertical plate fixedly connected to the first fixing block, a ladder plate fixedly connected to one side of the top of the vertical plate, a plasma spray gun mounted on one end of the ladder plate through a bending plate, a plasma tube being fastened to the top of the plasma spray gun by bolts, and the nozzle of the plasma spray gun being located above the workstation assembly.
[0010] Preferably, the material gripping assembly includes a second fixed block disposed on the outer wall of the cylindrical machine base. A rotating motor is mounted on the second fixed block via a mounting bracket. The rotating motor is driven by a rotating rod. A support rod is mounted at the end of the rotating rod. A material gripping plate is fixedly connected to one end of the support rod. A lifting cylinder is disposed at the top of the material gripping plate. The telescopic rod of the lifting cylinder can slide through the material gripping plate. A material gripping cylinder is fixedly mounted at the bottom end of the telescopic rod. Two clamping claws are disposed at the bottom of the material gripping cylinder.
[0011] Preferably, an adhesive elastic rubber pad is also installed inside the mating groove.
[0012] Preferably, the shape of the mating groove can be quadrilateral, pentagonal, hexagonal, or circular.
[0013] Compared with existing technologies, the automated plasma generator for cosmetic bottles provided by this utility model has the following beneficial effects: This invention, by setting up a rotating boss and multiple workstation components, in conjunction with a plasma component and a material gripping component, realizes continuous automated operation of plasma processing and unloading of cosmetic bottles, greatly improving production efficiency and effectively reducing labor costs.
[0014] The workstation assembly includes a rotary motor, sleeve, and mating cylinder, which rotates the cosmetic bottles, resulting in more uniform plasma treatment and improved processing quality. Simultaneously, the elastic rubber pads within the mating tank not only enhance the bottle's stability but also provide cushioning and protection, preventing scratches.
[0015] The mating cylinder is detachable, allowing for the replacement of different mating groove shapes, thus adapting to various bottle bottom shapes and expanding the equipment's applicability.
[0016] The equipment adopts a cylindrical structure, with a compact and reasonable layout, small footprint, and is convenient for production line planning and layout.
[0017] Each component has a reasonable structural design, coordinated movements, stable and reliable operation, and convenient maintenance. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of an automated plasma generator for cosmetic bottles according to this utility model; Figure 2for Figure 1 Enlarged diagram of point A in the diagram; Figure 3 for Figure 1 Enlarged diagram of point B in the image; Figure 4 This is a schematic diagram of the workstation assembly of an automated plasma generator for cosmetic bottles according to this utility model; Figure 5 This is a schematic diagram of the structure of the matching cylinder of an automated plasma generator for cosmetic bottles according to this utility model.
[0019] Numbering in the diagram: 1-Cylindrical machine base, 2-Rotating boss. 3-Workstation assembly, 31-Connecting plate, 32-Support column, 33-Mounting plate, 34-Fastening plate, 35-Rotating motor, 36-Sleeve rod, 37-Protrusion, 38-Guide post, 39-Matching cylinder, 391-Matching groove, 392-Elastic rubber pad 4-Plasma assembly, 41-First fixing block, 42-Vertical plate, 43-Ladder plate, 44-Bending plate, 45-Plasma spray gun, 46-Plasma tube 5-Grip assembly, 51-Second fixing block, 52-Mounting frame, 53-Rotating motor, 54-Rotating rod, 55-Support rod, 56-Grip plate, 57-Lifting cylinder, 58-Grip cylinder, 59-Grip claw. Detailed Implementation
[0020] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0021] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.
[0022] Please see Figures 1-5 This utility model provides a technical solution: An automated plasma treatment machine for cosmetic bottles includes a cylindrical machine base 1 and a rotating boss 2 rotatably mounted on the cylindrical machine base 1. A drive motor for rotating the rotating boss 2 is installed inside the cylindrical machine base 1. Six station components 3 are arranged in a ring-shaped pattern on the outer wall of the rotating boss 2. Each station component 3 includes a connecting plate 31 fixedly connected to the rotating boss 2. Two support columns 32 are fixedly connected to both ends of the connecting plate 31. A mounting plate 33 is fixedly connected to one end of each support column 32. A rotary motor 35 is mounted on one side of the mounting plate 33 via a fastening plate 34. A sleeve rod 36 is rotatably connected to the rotary motor 35. The sleeve rod 36 has a protrusion 37 at one end relative to the rotary motor 35. The connecting plate 31 is located between the two support columns 32 and also includes... The device includes a retractable guide post 38. A telescopic cylinder is installed inside the rotating boss 2 to drive the guide post 38 to extend and retract. One end of the guide post 38 is fitted with a rotatable mating sleeve 39. The mating sleeve 39 has a recessed mating groove 391 on the end facing the sleeve rod 36. The sleeve rod 36 is used to assemble cosmetic bottles that require plasma treatment. The mouth of the cosmetic bottle is inserted into the sleeve rod 36, and at the same time, the protrusion 37 lifts the inside of the cosmetic bottle to ensure that the bottom of the cosmetic bottle corresponds to the mating groove 391 of the mating sleeve 39. The telescopic cylinder drives the guide post 38 to extend and retract, so that the mating groove 391 of the mating sleeve 39 fits into the bottom of the cosmetic bottle, making the fixation of the cosmetic bottle more stable during rotation, thereby making the rotation of the cosmetic bottle driven by the rotary motor 35 more stable.
[0023] The mating groove 391 is also equipped with an adhesive elastic rubber pad 392. The elastic rubber pad 392 can cushion the bottom of the cosmetic bottle from contact, and prevent scratches on the bottle. In addition, it has a certain degree of adhesion to the cosmetic bottle, which is conducive to the removal of the cosmetic bottle. When the cosmetic bottle needs to be removed, the telescopic cylinder drives the guide post 38 to telescopically move, so that the mating cylinder 39 moves relative to the sleeve rod 36, and at the same time pulls the cosmetic bottle out of the sleeve rod 36, so that the inside of the cosmetic bottle is completely separated from the sleeve rod 36, which is conducive to the removal of the cosmetic bottle during discharge.
[0024] In addition, the mating sleeve 39 is detachably sleeved on the guide post 38, thereby allowing for the replacement of different shapes of the mating groove 391. The shape can be quadrilateral, pentagonal, hexagonal, or circular, etc., to suit different shapes of cosmetic bottle bottoms. In this embodiment, the mating groove 391 is hexagonal in shape to suit cosmetic bottles with hexagonal bottoms.
[0025] Please see Figure 1 and Figure 2Two plasma components 4 are symmetrically arranged on the outer wall of the cylindrical machine base 1. One plasma component 4 includes a first fixing block 41 set on the outer wall of the cylindrical machine base 1. A vertical plate 42 is fixedly connected to the first fixing block 41. A ladder plate 43 is fixedly connected to one side of the top of the vertical plate 42. A plasma spray gun 45 is installed at one end of the ladder plate 43 through a bending plate 44. A plasma tube 46 is fastened to the top of the plasma spray gun 45 by bolts. The nozzle of the plasma spray gun 45 is located above the station component 3. The plasma tube 46 is connected to an external gas supply device to provide the working gas required for the plasma spray gun 45 to generate plasma. The surface of the cosmetic bottle is plasma-treated by the plasma spray gun 45 to enhance the adhesion of the outer surface of the cosmetic bottle, so as to facilitate subsequent printing, screen printing and other processes on the cosmetic bottle.
[0026] Please see Figure 1 and Figure 3 Two gripping assemblies 5 are symmetrically arranged on the outer wall of the cylindrical machine base 1. Each gripping assembly 5 includes a second fixed block 51 on the outer wall of the cylindrical machine base 1. A rotary motor 53 is mounted on the second fixed block via a mounting bracket 52. The rotary motor 53 is driven by a rotating rod 54. A support rod 55 is mounted at the end of the rotating rod 54. A gripping plate 56 is fixedly connected to one end of the support rod 55. A lifting cylinder 57 is provided at the top of the gripping plate 56. The telescopic rod of the lifting cylinder 57 can slide through the gripping plate 56. A gripping cylinder 58 is fixedly mounted at the bottom of the telescopic rod. Two clamping jaws 59 are provided at the bottom of the gripping cylinder 58. The rotary motor 53 drives the rotating rod 54 to rotate, causing the support rod 55 and the gripping plate 56 to rotate above or relative to the workstation assembly 3. Then, the lifting cylinder 57 drives its telescopic rod to move the gripping cylinder 58 up and down. The gripping cylinder 58 drives its jaws 59 to grip and release the cosmetic bottle.
[0027] Specifically, in this embodiment, the drive motor and the rotation motor 53 are servo motors, and the rotation motor 35 is a torque motor. The rotation motor 35 will only start rotating at the corresponding station component 3 of the plasma component 4.
[0028] To ensure the stability of the working process of this utility model, the plasma component 4 and the material gripping component 5 are respectively corresponding to the station component 3. That is, the plasma spray gun 45 of the plasma component 4 corresponds to the sleeve rod 36 of the station component 3, and the gripper 59 of the material gripping component 5 corresponds to the sleeve rod 36 of the station component 3.
[0029] Working principle: When this utility model is in operation, it first loads the product through one of the symmetrical workstation components 3. This loading can be done through an external loading component (not shown in the figure) or manual loading. The bottle opening of the cosmetic bottle is oriented towards the sleeve rod 36 and is placed on the sleeve rod 36. Then, the telescopic cylinder drives the guide post 38 to extend, so that the mating cylinder 39 approaches the sleeve rod 36. The bottom end of the cosmetic bottle is inserted into the mating groove 391 of the mating cylinder 39, thereby fixing the cosmetic bottle in the horizontal direction.
[0030] Subsequently, the drive motor drives the rotating boss 2 to rotate, rotating the station component 3 to the station corresponding to the plasma component 4. At the same time, the rotating motor 35 drives the sleeve rod 36 to rotate, thereby causing the cosmetic bottle to rotate synchronously on the mating cylinder 39. Meanwhile, the plasma spray gun 45 performs plasma treatment on the surface of the rotating cosmetic bottle.
[0031] After processing, the rotating boss 2 continues to rotate, moving the processed cosmetic bottle to the corresponding station of the gripping assembly 5. At this time, the rotary motor 35 stops rotating, and the cosmetic bottle on the sleeve 36 also stops rotating. The telescopic cylinder drives the guide post 38 to retract, and the mating cylinder 39 on the guide post 38 retracts, pulling the cosmetic bottle off the sleeve 36 through the elastic rubber pad 392. Subsequently, the rotary motor 53 drives the rotating rod 54 to rotate, moving the gripping plate 56 above the cosmetic bottle to be removed. The lifting cylinder 57 drives the gripping cylinder 58 to descend. The gripping cylinder 58 controls the gripper 59 to pick up the cosmetic bottle, then the lifting cylinder 57 rises, and the rotating motor 53 reverses, causing the gripping plate 56 to move to the finished cosmetic bottle storage area or the next screen printing process. The lifting cylinder 57 drives the gripping cylinder 58 to descend, and the gripping cylinder 58 controls the gripper 59 to release the cosmetic bottle, placing the finished cosmetic bottle in the cosmetic bottle storage area or the next screen printing process, completing the unloading operation. Then, the gripping and placing of plasma-treated cosmetic bottles continues, and this cycle is repeated, effectively reducing manual operation costs.
[0032] The entire process achieves full automation of plasma treatment of cosmetic bottles, improving production efficiency and processing quality.
[0033] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. An automated plasma generator for cosmetic bottles, characterized in that, The device includes a cylindrical machine base and a rotating boss rotatably mounted on the cylindrical machine base. The outer wall of the rotating boss is equidistantly arranged with several station components in a ring shape. The outer wall of the cylindrical machine base is symmetrically arranged with two plasma components and two material gripping components. The plasma components and the material gripping components correspond one-to-one with the station components. A drive motor for driving the rotating boss to rotate is installed inside the cylindrical machine base.
2. The automated plasma generator for cosmetic bottles according to claim 1, characterized in that, The workstation assembly includes a connecting plate fixedly connected to a rotating boss. Two support columns are fixedly connected to both ends of the connecting plate. A mounting plate is fixedly connected to one end of each support column. A rotary motor is mounted on one side of the mounting plate via a fastening plate. A sleeve rod is rotatably connected to the rotary motor. The sleeve rod has a protrusion at one end relative to the rotary motor. A retractable guide post is also provided between the two support columns on the connecting plate. A detachable mating sleeve is rotatably fitted at one end of the guide post. The mating sleeve has a mating groove recessed at the end facing the sleeve rod.
3. The automated plasma generator for cosmetic bottles according to claim 2, characterized in that, The rotating boss is equipped with a telescopic cylinder that drives the guide post to extend and retract.
4. The automated plasma generator for cosmetic bottles according to claim 1, characterized in that, The plasma assembly includes a first fixing block disposed on the outer wall of the cylindrical machine base. A vertical plate is fixedly connected to the first fixing block. A ladder plate is fixedly connected to one side of the top of the vertical plate. A plasma spray gun is installed at one end of the ladder plate through a bending plate. A plasma tube is fastened to the top of the plasma spray gun by bolts. The nozzle of the plasma spray gun is located above the workstation assembly.
5. The automated plasma generator for cosmetic bottles according to claim 1, characterized in that, The material gripping assembly includes a second fixed block disposed on the outer wall of the cylindrical machine base. A rotating motor is mounted on the second fixed block via a mounting bracket. The rotating motor is driven by a rotating rod. A support rod is mounted at the end of the rotating rod. A material gripping plate is fixedly connected to one end of the support rod. A lifting cylinder is disposed at the top of the material gripping plate. The telescopic rod of the lifting cylinder can slide through the material gripping plate. A material gripping cylinder is fixedly mounted at the bottom end of the telescopic rod. Two clamping claws are disposed at the bottom of the material gripping cylinder.
6. The automated plasma generator for cosmetic bottles according to claim 2, characterized in that, The mating groove is also equipped with an adhesive elastic rubber pad.
7. An automated plasma generator for cosmetic bottles according to claim 2, characterized in that, The shape of the mating groove can be quadrilateral, pentagonal, hexagonal, or circular.