A new type of cutting and bundling integrated machine

Abstract

A new type of cutting and baling integrated machine, including wheel, frame, shield, cutting platform, auger, gear rolling assembly, platform, connecting traction frame, transmission shaft, baling drum, bale unloading guide plate, lubricating mechanism, hydraulic mechanism, packing mechanism and electric control assembly, the main body of the frame constitutes a baling chamber, the hydraulic mechanism controls the opening and closing of the baling chamber back bag, the cutting platform cuts off the material and transports it to the conveying area of the gear rolling assembly, the gear rolling assembly conveys the material to the baling chamber, the bale unloading guide plate makes the bale be guided to roll away smoothly after the baling chamber back bag is separated. The utility model integrates two processes of harvesting and picking up originally needing two kinds of machines into one, and integrates into the round baler, so that the efficiency of straw off the ground is improved. The cutting platform, auger, gear rolling assembly, baling drum, bale unloading guide plate and packing mechanism are integrated on the frame to form a material flow space, so that the material can be harvested and baled at the same time.

Description

Technical Field

[0001] This utility model relates to the field of baling machine technology, specifically to a novel integrated cutting and baling machine. Background Technology

[0002] With the acceleration of agricultural mechanization, balers now need to not only have high performance and reliability, but also high efficiency, high comfort, flexible and convenient operation, and a wider operating range in order to improve economy, adapt to terrain and environment, and adapt to different types and states of crop straw.

[0003] To meet market demand, narrow the gap between domestic and imported balers in the domestic market, accelerate the mechanization of agricultural production in my country, improve energy recycling and utilization, and meet society's urgent desire for environmental governance, this utility model designs a new type of integrated harvester and baler to solve the problem of achieving both harvesting and baling in one machine, thus meeting the market demand for straw (forage) processing machinery products. Utility Model Content

[0004] The present invention aims to solve at least one of the technical problems existing in the prior art. Therefore, the purpose of this invention is to provide a novel integrated harvester and baler to solve the problem of achieving both harvesting and baling in one machine.

[0005] This utility model is achieved through the following technical solution:

[0006] A novel baler includes wheels, a frame, a protective cover, a cutting platform, an auger, a toothed roller assembly, a platform, a connecting traction frame, a drive shaft, a baling roller, an unbaling guide plate, a lubrication mechanism, a hydraulic mechanism, a baling mechanism, and an electrical control component. The edges of the frame are connected to the cutting platform, the platform, the connecting traction frame, and the drive shaft. The connecting traction frame is attached to a tractor. The main body of the frame forms a baling chamber, which includes a front baling bag and a rear baling bag. The protective cover is installed around the frame. The hydraulic mechanism controls the opening and closing of the rear baling bag. The drive shaft is a wide-angle overload protection drive shaft. The lubrication mechanism supplies oil to the bearings and chains of each transmission component. The baling mechanism has an automatic netting function. The cutting platform cuts the material and conveys it to the conveying area of ​​the toothed roller assembly. The toothed roller assembly conveys the material to the baling chamber. The unbaling guide plate guides the bales to detach from the rear baling bag and roll them smoothly backward. The electrical control component controls the number of netting turns of the baling mechanism and the corresponding actions of the hydraulic mechanism and the toothed roller assembly.

[0007] Preferably, the number of the baling rollers is set to 18, which are evenly arranged in a circle in the baling chamber.

[0008] Preferably, the material level detection sensor is equipped at the rear backpack of the compression chamber.

[0009] Preferably, the unloading guide plate is equipped with an automatic bale quantity collection device.

[0010] Compared with the prior art, the beneficial effects of this utility model are:

[0011] This invention improves straw removal efficiency by combining the two previously separate harvesting and picking processes into a single round baler. The cutter head, auger, toothed roller assembly, baling roller, unloading guide plate, and baling mechanism are integrated into the frame to create a material flow space, allowing for simultaneous harvesting and baling. This machine offers significant economic and social benefits, plays an indispensable role in energy recycling, and is highly worthy of widespread application within the industry. Attached Figure Description

[0012] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of the structure of the novel integrated cutting and bundling machine of this utility model;

[0014] Figure 2 This is a material flow diagram of the novel cutting and bundling machine of this utility model;

[0015] Figure 3 This is a material flow diagram on the cutting table of this utility model.

[0016] The components include: wheels 1, frame 2, baling chamber 201, front baling chamber backpack 2011, rear baling chamber backpack 2012, protective cover 3, cutting table 4, auger 5, gear hobbing assembly 6, platform 7, connecting traction frame 8, drive shaft 9, baling roller 10, unbaling guide plate 11, lubrication mechanism 12, hydraulic mechanism 13, packing mechanism 14, and electrical control assembly 15. Detailed Implementation

[0017] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0018] The technical solution of this utility model will be further described below with reference to the accompanying drawings. A novel integrated cutting and bundling machine has the following overall structure: Figure 1 As shown, it includes wheels 1, frame 2, guard 3, cutting table 4, auger 5, gear hobbing assembly 6, platform 7, connecting traction frame 8, drive shaft 9, baling roller 10, unbaling guide plate 11, lubrication mechanism 12, hydraulic mechanism 13, baling mechanism 14, and electrical control assembly 15.

[0019] Wheel 1 serves to support the entire machine and enable it to be towed and driven by a tractor.

[0020] The frame 2 has sufficient strength and rigidity, and its main body constitutes the baling chamber 201, which is mainly composed of the baling chamber front backpack 2011 and the baling chamber rear backpack 2012, wherein the baling chamber rear backpack 2012 has a... Figure 2 The opening and closing function is centered on the bundling roller at point A shown in the diagram.

[0021] The protective cover 3 mainly serves a protective and aesthetic purpose, ensuring a longer service life for the machine.

[0022] Cutting platform 4, such as Figure 3 As shown, its main function is to smoothly cut and transport the material (straw) to the auger 5.

[0023] The auger 5 picks up the straw cut by the header 4 and transports it to the conveying area of ​​the gear hobbing assembly 6.

[0024] The gear hobbing assembly 6 mainly serves to convey materials.

[0025] Platform 7 facilitates the replacement and storage of wire mesh rolls by operators, and is also equipped with fire extinguishers to prevent accidental fires.

[0026] The unique design of the connecting traction frame 8 ensures reliable, safe, and convenient connection between the machine and tractors from different brands and manufacturers, making it more adaptable.

[0027] Drive shaft 9 is a wide-angle overload protection drive shaft. When field conditions are harsh, the feed inlet is blocked, or an accident occurs in the baling chamber, the torque exceeds the set torque of the drive shaft, causing the drive shaft to slip and thus providing protection.

[0028] The baling rollers 10 bale the material inside the baling chamber 201. In one embodiment of this invention, the machine is equipped with 18 rollers, evenly arranged in a circle within the baling chamber 201. Driven by a cleverly designed transmission chain, the material entering the baling chamber 201 is baled along... Figure 2 The material moves in the direction shown in the flow diagram, and under the continuous action of centrifugal force, it completes the work of compressing and shaping the hay bales.

[0029] The unloading guide plate 11 mainly serves a guiding function, ensuring that the bales roll smoothly backward after being detached from the backpack without affecting the backpack's closure. Preferably, a conventional counting device can be installed at this location as an automatic bale quantity collection device.

[0030] The lubrication mechanism 12 mainly serves to lubricate and supply oil to the bearings of various transmission parts. Proper oiling and maintenance will maximize the economic benefits of the machine; at the same time, it will lubricate the chains of each transmission chain.

[0031] The hydraulic system 13 is equipped with high-performance and high-quality components, which control the opening and closing of the baling chamber rear backpack 2012. The normal opening and closing of the baling chamber rear backpack 2012 ensures that the machine can accurately complete the bale forming action. The baling chamber rear backpack 2012 is equipped with a material level detection sensor, which controls the bale density and sends a signal to the control terminal so that the control terminal can issue a netting instruction in a timely manner.

[0032] The packaging mechanism 14 has an automatic netting function, and the number of netting loops is adjustable.

[0033] The electronic control component 15 is the core part of the round straw baler to achieve intelligent control. It has both automatic and manual control modes, a counting function, and adjustable time settings between action commands of each mechanism. It features a graphic display and can be operated via buttons, allowing the driver to make adjustments according to the material condition and actual field conditions.

[0034] It is worth mentioning that the specific structure of the drive shaft 9 can be found in the patent technology of publication number CN219413228U, entitled "A rice transplanter drive shaft with one-way clutch function"; the lubrication mechanism 12 and the hydraulic mechanism 13 are already mature technologies in balers and will not be described in detail here as they are existing technologies; since the patent of publication number CN220255155U, entitled "A baler net feeding mechanism", discloses the specific structure of the above-mentioned packing mechanism 14, the packing mechanism 14 is existing technology and will not be described in detail here.

[0035] The specific connection relationships are as follows: the edges of the frame 2 are connected to the cutting table 4, the platform 7, the connecting traction frame 8, and the drive shaft 9 respectively. The connecting traction frame 8 is attached to the tractor. The main body of the frame 2 constitutes the baling chamber 201. The baling chamber 201 includes a front baling bag 2011 and a rear baling bag 2012. The protective cover 3 is installed around the frame 2. The hydraulic mechanism 13 controls the opening and closing of the rear baling bag 202. The drive shaft 9 is a wide-angle overload protection drive shaft. The lubrication mechanism 12 supplies oil to the bearings and chains of each transmission part. The baling mechanism 14 has an automatic netting function. The cutting table 4 cuts the material and conveys it to the conveying area of ​​the toothed assembly 6. The toothed assembly 6 conveys the material to the baling chamber 201. The unloading guide plate 11 guides the bale to be detached from the rear baling bag 202 and rolls it smoothly backward. The electronic control component 15 controls the number of netting turns of the baling mechanism 14, as well as the corresponding actions of the hydraulic mechanism 13 and the toothed assembly 6.

[0036] The working principle of this utility model:

[0037] This machine enables direct harvesting and bale formation of crop straw. By moving the cutting bar on the header 4 left and right, the crop straw is cut from the root and then conveyed to the feed inlet by the auger 5. After being conveyed into the baling chamber 201 by the feeding teeth of the toothed roller assembly 6, it is compressed into bales by the baling roller 10 and finally packaged and removed from the bale by the baling mechanism.

[0038] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A novel integrated cutting and baling machine, characterized in that: The tractor includes wheels (1), a frame (2), a protective cover (3), a cutting table (4), an auger (5), a gear hobbing assembly (6), a platform (7), a connecting traction frame (8), a drive shaft (9), a baling roller (10), an unbaling guide plate (11), a lubrication mechanism (12), a hydraulic mechanism (13), a baling mechanism (14), and an electrical control assembly (15). The edges of the frame (2) are respectively connected to the cutting table (4), the platform (7), the connecting traction frame (8), and the drive shaft (9). The connecting traction frame (8) is attached to the tractor. The main body of the frame (2) constitutes a baling chamber (201). The baling chamber (201) includes a front baling chamber backpack (2011) and a rear baling chamber backpack (2012). The protective cover (3) Installed around the frame (2), the hydraulic mechanism (13) controls the opening and closing of the baling chamber backpack (2012), the drive shaft (9) is a wide-angle overload protection drive shaft, the lubrication mechanism (12) supplies oil to the bearings and chains of each transmission part, the baling mechanism (14) has an automatic netting function, the cutting table (4) cuts the material and conveys it to the conveying area of ​​the toothed assembly (6), the toothed assembly (6) conveys the material to the baling chamber (201), the unloading guide plate (11) guides the bale to be detached from the baling chamber backpack (202) and rolls it smoothly backward, the electrical control component (15) controls the number of netting turns of the baling mechanism (14), and the corresponding actions of the hydraulic mechanism (13) and the toothed assembly (6).

2. The novel cutting and baling integrated machine according to claim 1, characterized in that: The number of the baling rollers (10) is set to 18, which are evenly arranged in a circle in the baling chamber (201).

3. The novel cutting and baling integrated machine according to claim 1, characterized in that: The material level detection sensor is installed at the backpack (2012) of the compression chamber.

4. The novel cutting and baling integrated machine according to claim 1, characterized in that: The unloading guide plate (11) is equipped with an automatic bale quantity collection device.

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