A meat defrosting and cleaning machine based on pre-prepared food processing

Abstract

This utility model relates to the field of food processing technology and discloses an integrated meat thawing and cleaning machine based on pre-prepared vegetable processing. It includes a cleaning tank with a drive mechanism inside and a thawing and cleaning mechanism above the tank. A lower placement frame is located inside the cleaning tank, with four guide rods fixed to the bottom of its inner wall. An upper placement frame is slidably connected to the guide rods. Both the lower and upper placement frames have permeable meshes fixed to their surfaces. A pull handle is fixed to the top of the upper placement frame. A water storage tank is fixed to the bottom of the inner wall of the cleaning tank, and a drain valve is installed on the surface of the cleaning tank, communicating with the water storage tank. A guide plate is fixed to the bottom of the inner wall of the water storage tank. This integrated meat thawing and cleaning machine based on pre-prepared vegetable processing solves the problems of uneven and incomplete processing caused by traditional static thawing and cleaning, significantly improving the effect and quality of meat thawing and cleaning.

Description

Technical Field

[0001] This utility model relates to the field of food processing technology, specifically to an integrated machine for defrosting and cleaning meat based on pre-prepared vegetable processing. Background Technology

[0002] Frozen meat produced by rapid cooling needs to be thawed before further processing or before it can be sold in stores. The common thawing method is to place the frozen meat in a thawing tank. After thawing, the blood and foam on the meat need to be washed off before further processing can proceed.

[0003] Currently, thawing and cleaning equipment is commonly used to thaw and clean meat. However, there are still some shortcomings in actual use. When thawing and cleaning meat, the meat is in a static state, which makes it difficult for the bottom of the meat to achieve effective heat exchange and cleaning, resulting in incomplete processing of the meat. To address this, we propose an integrated meat thawing and cleaning machine based on pre-cooked food processing. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide an integrated meat defrosting and cleaning machine based on pre-prepared vegetable processing, so as to solve the problems mentioned in the background technology.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a meat defrosting and cleaning integrated machine based on pre-cooked vegetable processing, including a cleaning tank, a drive mechanism is provided inside the cleaning tank, and a defrosting and cleaning mechanism is provided above the cleaning tank;

[0006] The cleaning tank is equipped with a lower placement frame inside. Four guide rods are fixed to the bottom of the inner wall of the lower placement frame. An upper placement frame is slidably connected to the surface of the guide rods. A permeable mesh is fixed to the surface of both the lower and upper placement frames. A pull handle is fixed to the top of the upper placement frame. A water storage shell is fixed to the bottom of the inner wall of the cleaning tank. A drain valve is installed on the surface of the cleaning tank and is connected to the water storage shell. A guide plate is fixed to the bottom of the inner wall of the water storage shell.

[0007] Preferably, a stop block is fixed to the top of the guide rod, and a compression spring is fixed to the bottom of the stop block. The bottom of the compression spring is fixedly connected to the top of the upper placement frame.

[0008] Preferably, the driving mechanism includes two rotating shafts, which are rotatably connected to one side of the inner wall of the cleaning tank. A connecting plate is fixed to one end of each rotating shaft, and the connecting plate is fixedly connected to the bottom of the lower placement frame. A bracket is fixed to the surface of the cleaning tank, and a drive motor is fixed to the top of the bracket. The output shaft of the drive motor passes through the cleaning tank and is fixedly connected to one end of one rotating shaft.

[0009] Preferably, the inner wall of the cleaning tank is fixed with two support plates, the rotating shaft passes through the support plates, the rotating shaft is rotatably connected to the surface of the support plate at the point of penetration, a circular slide rail is fixed on the surface of the support plate, two sliders are slidably connected to the surface of the circular slide rail, and the sliders are fixedly connected to the surface of the connecting plate.

[0010] Preferably, the defrosting and cleaning mechanism includes two support frames, which are fixed to the top of the cleaning tank. Multiple ventilation pipes and water pipes are fixed on the surface of the support frames. An air outlet is connected to the bottom of the ventilation pipe, and a spray nozzle is connected to the bottom of the water pipe. One end of the water pipe is connected to a first diversion pipe, and a pipe joint is connected to the surface of the first diversion pipe. A fan is provided on one side of the cleaning tank, and a second diversion pipe is connected to the surface of the fan. The second diversion pipe is connected to the ventilation pipe.

[0011] Preferably, both the upper and lower placement frames have multiple through slots on their surfaces, and both the permeable mesh and the compression spring are made of stainless steel.

[0012] Preferably, the drive motor is a servo motor with a tail brake device.

[0013] Compared with the prior art, the beneficial effects achieved by this utility model are:

[0014] This invention effectively solves the problems of uneven and incomplete processing caused by traditional static thawing and cleaning, significantly improving the effect and quality of meat thawing and cleaning, laying a good foundation for the subsequent processing of pre-prepared dishes. At the same time, this dynamic processing method can also increase the relative speed and collision frequency between meat and water flow, enhance the cleaning effect, reduce cleaning time and water consumption, improve production efficiency, reduce processing costs, and meet the needs of pre-prepared dish processing enterprises for efficient, energy-saving and environmentally friendly equipment. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0016] Figure 2 This is a cross-sectional three-dimensional structural diagram of the present invention;

[0017] Figure 3 This is a partial structural schematic diagram of the present invention;

[0018] Figure 4 This is a cross-sectional structural diagram of the drive mechanism in this utility model;

[0019] Figure 5 This is a schematic diagram of the defrosting and cleaning mechanism in this utility model.

[0020] The components include: 1. Cleaning tank; 2. Drive mechanism; 201. Rotating shaft; 202. Connecting plate; 203. Bracket; 204. Drive motor; 205. Support plate; 206. Circular slide rail; 207. Slider; 3. Thawing and cleaning mechanism; 301. Support frame; 302. Ventilation pipe; 303. Air outlet; 304. Water pipe; 305. Spray nozzle; 306. First diversion pipe; 307. Fan; 308. Second diversion pipe; 4. Lower placement frame; 5. Guide rod; 6. Upper placement frame; 7. Permeable mesh; 8. Pull handle; 9. Stop block; 10. Compression spring; 11. Through groove; 12. Water storage shell; 13. Drain valve; 14. Guide plate. Detailed Implementation

[0021] The specific embodiments of this utility model will now be described in further detail with reference to the accompanying drawings.

[0022] Please see Figure 1-5 A meat defrosting and cleaning integrated machine based on pre-cooked food processing includes a cleaning tank 1, a drive mechanism 2 inside the cleaning tank 1, and a defrosting and cleaning mechanism 3 above the cleaning tank 1.

[0023] The cleaning tank 1 is equipped with a lower placement frame 4. Four guide rods 5 are fixed to the bottom of the inner wall of the lower placement frame 4. An upper placement frame 6 is slidably connected to the surface of the guide rods 5. A permeable net 7 is fixed to the surface of both the lower placement frame 4 and the upper placement frame 6. A pull handle 8 is fixed to the top of the upper placement frame 6. A water storage shell 12 is fixed to the bottom of the inner wall of the cleaning tank 1. A drain valve 13 is installed on the surface of the cleaning tank 1. The drain valve 13 is connected to the water storage shell 12. A guide plate 14 is fixed to the bottom of the inner wall of the water storage shell 12.

[0024] Through the above technical solution, when thawing and cleaning meat, the meat is first placed in the upper placement frame 6 and the lower placement frame 4. Then, the placement frame is moved by the drive mechanism 2, and at the same time, the thawing and cleaning mechanism 3 starts to work to thaw and clean the meat. The wastewater after cleaning is discharged through the permeable net 7 and finally discharged from the equipment through the drain valve 13 and the guide plate 14 in the water storage tank 12. This structural design allows the meat to be in a dynamic state during the thawing and cleaning process, changing the traditional static thawing and cleaning method. It effectively solves the problem that the bottom of the meat is difficult to fully exchange heat and clean, improves the uniformity and effect of meat thawing and cleaning, enhances the overall processing quality, and provides a better raw material foundation for subsequent pre-cooked food processing.

[0025] A stop 9 is fixed to the top of the guide rod 5, and a compression spring 10 is fixed to the bottom of the stop 9. The bottom of the compression spring 10 is fixedly connected to the top of the upper placement frame 6.

[0026] With the above technical solution, when placing meat, the upper placement frame 6 is pulled upward by the handle 8, causing the compression spring 10 to deform. After the meat is placed, the upper placement frame 6 is released, the compression spring 10 rebounds, and the upper placement frame 6 moves downward, thereby closing the upper placement frame 6 and the lower placement frame 4, ensuring that the meat will not fall off during the process.

[0027] The drive mechanism 2 includes two rotating shafts 201. The rotating shafts 201 are rotatably connected to one side of the inner wall of the cleaning tank 1. A connecting plate 202 is fixed to one end of the rotating shaft 201. The connecting plate 202 is fixedly connected to the bottom of the lower placement frame 4. A bracket 203 is fixed to the surface of the cleaning tank 1. A drive motor 204 is fixed to the top of the bracket 203. The output shaft of the drive motor 204 passes through the cleaning tank 1 and is fixedly connected to one end of the rotating shaft 201 on one side.

[0028] With the above technical solution, when the drive motor 204 starts, it drives the rotating shaft 201 to rotate through the output shaft, thereby causing the connecting plate 202 and the lower placement frame 4 to rotate, thereby causing the meat placed in the lower placement frame 4 to rotate, realizing dynamic thawing and cleaning of the meat, and improving the uniformity of thawing and cleaning.

[0029] Two support plates 205 are fixed to the inner wall of the cleaning pool 1. A rotating shaft 201 passes through the support plate 205 and is rotatably connected to the surface of the support plate 205 at the point where the rotating shaft 201 passes through. A circular slide rail 206 is fixed to the surface of the support plate 205. Two sliders 207 are slidably connected to the surface of the circular slide rail 206 and are fixedly connected to the surface of the connecting plate 202.

[0030] With the above technical solution, when the drive motor 204 drives the rotating shaft 201 to rotate, the rotating shaft 201 rotates stably under the support and rotational connection of the support plate 205. At the same time, the slider 207 on the connecting plate 202 slides along the circular slide rail 206, thereby improving rotational stability and reducing swaying.

[0031] The defrosting and cleaning mechanism 3 includes two support frames 301. The support frames 301 are fixed to the top of the cleaning tank 1. Multiple ventilation pipes 302 and water pipes 304 are fixed on the surface of the support frames 301. The bottom of the ventilation pipes 302 is connected to an air outlet 303. The bottom of the water pipes 304 is connected to a nozzle 305. One end of the water pipes 304 is connected to a first diversion pipe 306. The surface of the first diversion pipe 306 is connected to a pipe joint. A fan 307 is provided on one side of the cleaning tank 1. The surface of the fan 307 is connected to a second diversion pipe 308. The second diversion pipe 308 is connected to the ventilation pipes 302.

[0032] Through the above technical solution, during thawing, the air generated by the blower 307 enters the ventilation pipe 302 through the second diversion pipe 308, and is then evenly blown onto the surface of the meat by the air outlet 303 to promote thawing. If necessary, the blower 307 can be a hot air blower to improve the thawing efficiency of the meat by outputting hot air. At the same time, during the cleaning process, clean water or other cleaning liquid enters the first diversion pipe 306 through the pipe joint, and is then sprayed onto the surface of the meat through the water pipe 304 and the nozzle 305 to achieve rinsing and cleaning of the meat. The arrangement of the ventilation pipe 302 and the water pipe 304 can ensure that the thawing and cleaning medium evenly covers all parts of the meat, improving the thawing and cleaning effect.

[0033] Multiple through slots 11 are provided on the surfaces of the upper placement frame 6 and the lower placement frame 4. The permeable mesh 7 and the compression spring 10 are both made of stainless steel.

[0034] Through the above technical solution, the setting of the through groove 11 is conducive to the circulation of water and hot air during the thawing and cleaning process, so that the meat can better contact the thawing and cleaning medium, improve the efficiency of heat transfer and mass transfer, and speed up the thawing and cleaning process; at the same time, the stainless steel material has good corrosion resistance and strength, and can be used stably for a long time.

[0035] The drive motor 204 is a servo motor with a tail brake device.

[0036] Through the above technical solution, during the operation of the equipment, the servo motor can accurately control the speed and rotation angle of the rotating shaft 201, thereby achieving precise adjustment of the rotation speed and swing amplitude of the meat, meeting the thawing and cleaning requirements of different types and specifications of meat; when the equipment needs to stop running or in an emergency, the brake device can quickly act to lock the motor shaft, so that the rotating shaft 201 and the lower placement frame 4 stop rotating immediately, ensuring the safety of the equipment and the meat.

[0037] Working principle: First, frozen meat is placed between the upper placement frame 6 and the lower placement frame 4. The elasticity of the compression spring 10 confines the meat between the upper placement frame 6 and the lower placement frame 4. Then, the drive motor 204 is started, which drives the rotating shaft 201 to rotate, thereby causing the lower placement frame 4 to rotate the meat. At the same time, the air generated by the fan 307 is blown evenly onto the surface of the meat through the ventilation pipe 302 and the air outlet 303 to thaw it. Clean water or other cleaning liquid is sprayed onto the surface of the meat through the water pipe 304 and the nozzle 305 to clean it. During the thawing and cleaning process, the dynamic movement of the meat and the combined action of the air and water flow ensure that all parts of the meat are treated evenly. Dirt and impurities are washed away by the water flow, and the wastewater after thawing is discharged from the equipment through the permeable net 7, the water storage shell 12, and the drain valve 13. The entire process realizes automatic thawing and cleaning of meat, improves work efficiency and quality, reduces manual operation, reduces labor intensity, and provides efficient and convenient equipment support for the large-scale processing of pre-prepared dishes.

[0038] Although specific embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these specific embodiments without departing from the principles and spirit, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A meat defrosting and cleaning integrated machine based on pre-prepared vegetable processing, characterized in that: Includes a cleaning tank (1), a drive mechanism (2) is provided inside the cleaning tank (1), and a defrosting cleaning mechanism (3) is provided above the cleaning tank (1); The cleaning tank (1) is equipped with a lower placement frame (4) inside. Four guide rods (5) are fixed to the bottom of the inner wall of the lower placement frame (4). An upper placement frame (6) is slidably connected to the surface of the guide rods (5). A permeable net (7) is fixed to the surface of both the lower placement frame (4) and the upper placement frame (6). A pull handle (8) is fixed to the top of the upper placement frame (6). A water storage shell (12) is fixed to the bottom of the inner wall of the cleaning tank (1). A drain valve (13) is installed on the surface of the cleaning tank (1). The drain valve (13) is connected to the water storage shell (12). A guide plate (14) is fixed to the bottom of the inner wall of the water storage shell (12).

2. The integrated meat defrosting and cleaning machine based on pre-prepared vegetable processing according to claim 1, characterized in that: The guide rod (5) has a stop block (9) fixed at the top, and a compression spring (10) is fixed at the bottom of the stop block (9). The bottom of the compression spring (10) is fixedly connected to the top of the upper placement frame (6).

3. The integrated meat defrosting and cleaning machine based on pre-prepared vegetable processing according to claim 1, characterized in that: The drive mechanism (2) includes two rotating shafts (201). The rotating shafts (201) are rotatably connected to one side of the inner wall of the cleaning tank (1). A connecting plate (202) is fixed to one end of the rotating shaft (201). The connecting plate (202) is fixedly connected to the bottom of the lower placement frame (4). A bracket (203) is fixed to the surface of the cleaning tank (1). A drive motor (204) is fixed to the top of the bracket (203). The output shaft of the drive motor (204) passes through the cleaning tank (1) and is fixedly connected to one end of the rotating shaft (201).

4. The integrated meat defrosting and cleaning machine based on pre-prepared vegetable processing according to claim 3, characterized in that: The inner wall of the cleaning pool (1) is fixed with two support plates (205). The rotating shaft (201) passes through the support plate (205). The rotating shaft (201) is rotatably connected to the surface of the support plate (205) at the point of penetration. A circular slide rail (206) is fixed on the surface of the support plate (205). Two sliders (207) are slidably connected to the surface of the circular slide rail (206). The sliders (207) are fixedly connected to the surface of the connecting plate (202).

5. The integrated meat defrosting and cleaning machine based on pre-prepared vegetable processing according to claim 1, characterized in that: The defrosting and cleaning mechanism (3) includes two support frames (301). The support frames (301) are fixed to the top of the cleaning tank (1). Multiple ventilation pipes (302) and water pipes (304) are fixed on the surface of the support frames (301). The bottom of the ventilation pipes (302) is connected to an air outlet (303). The bottom of the water pipes (304) is connected to a nozzle (305). One end of the water pipes (304) is connected to a first diversion pipe (306). The surface of the first diversion pipe (306) is connected to a pipe joint. A fan (307) is provided on one side of the cleaning tank (1). The surface of the fan (307) is connected to a second diversion pipe (308). The second diversion pipe (308) is connected to the ventilation pipes (302).

6. The meat defrosting and cleaning integrated machine based on pre-prepared vegetable processing according to claim 1, characterized in that: The upper placement frame (6) and the lower placement frame (4) are both provided with multiple through slots (11), and the permeable mesh (7) and the compression spring (10) are both made of stainless steel.

7. The integrated meat defrosting and cleaning machine based on pre-prepared vegetable processing according to claim 3, characterized in that: The drive motor (204) is a servo motor with a tail brake device.

Images