MVR distillation system with microwave distillation device
Patent Information
- Application Number
- CN202521394614.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-03
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2035-07-03
AI Technical Summary
但是高温蒸汽加热存在以下问题:一、蒸汽加热过程中,能耗损失大;二、对液体的加热速度慢,属于传导加热,效率不高;三、有的场所没有接通管道蒸汽导致MVR蒸馏装置不能正常使用;四、占用面积大,使用成本高
采用上述技术方案的带有微波蒸馏装置的MVR蒸馏系统,采用微波蒸馏装置对液体进行预加热,穿透性加热的效率高,能耗损失小;并且占用面积小,适用性广,使用成本低。
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Figure CN224699674U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of water treatment technology, specifically to an MVR distillation system with a microwave distillation device. Background Technology
[0002] In industries such as chemical, petroleum, pharmaceutical, brewing, and photovoltaic, there is a need to change the concentration of liquids or separate different liquids. Currently, the method used is a combination of high-temperature steam and MVR distillation equipment, utilizing the different boiling points of the liquids for heating and distillation. However, high-temperature steam heating has the following problems: 1. High energy loss during steam heating; 2. Slow heating speed, relying on conduction heating, resulting in low efficiency; 3. In some locations, the lack of piped steam connection prevents the MVR distillation equipment from functioning properly; 4. Large footprint and high operating costs. Utility Model Content
[0003] In order to solve the technical problems existing in the prior art, the purpose of this application is to provide an MVR distillation system with microwave distillation device, which has high heating efficiency, low energy loss, small footprint and wide applicability.
[0004] To solve the aforementioned existing technical problems, the purpose of this application is achieved by the following technical solution: an MVR distillation system with a microwave distillation device, including an MVR distillation device, a microwave distillation device at the front end of the MVR distillation device, the microwave distillation device being connected to a microwave generator via a waveguide, the microwave distillation device including a liquid storage cylinder on the waveguide and a vapor exhaust pipe at the top of the liquid storage cylinder, an inlet on the upper part of the outer wall of the liquid storage cylinder and an outlet on the lower part of the outer wall of the liquid storage cylinder, and the microwave generator heating and distilling the liquid in the liquid storage cylinder via the waveguide.
[0005] Preferably, the top of the steam discharge pipe is provided with a condenser pipe.
[0006] Preferably, the upper end of the condenser tube is provided with a water inlet pipe, and the lower end of the condenser tube is provided with a water outlet pipe.
[0007] Preferably, the top of the steam discharge pipe is provided with an adjustable adapter pipe, and the condenser pipe is connected to the adjustable adapter pipe.
[0008] Preferably, a pressure gauge is provided on the top of the liquid storage cylinder.
[0009] Preferably, the steam discharge pipe is provided with a retaining ring that is connected to a pressure gauge.
[0010] Preferably, the waveguide has a support frame at its bottom.
[0011] Preferably, the MVR distillation apparatus is equipped with a solid-liquid separator at the rear end.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: The MVR distillation system with microwave distillation device that adopts the above technical solution uses microwave distillation device to preheat the liquid, which has high efficiency of penetrating heating and low energy loss; it also occupies a small area, has wide applicability, and low operating cost. Attached Figure Description
[0013] Figure 1 This is a flowchart illustrating the process of Embodiment 1 of this utility model; Figure 2 This is a schematic diagram of the microwave distillation apparatus in this utility model; Figure 3 This is a flowchart illustrating the process of Embodiment 2 of this utility model; In the diagram: 1. Microwave distillation apparatus; 11. Waveguide; 12. Liquid storage tank; 13. Steam exhaust pipe; 131. Adjustable transfer pipe; 14. Condenser; 141. Water inlet pipe; 142. Water outlet pipe; 15. Liquid inlet; 16. Liquid outlet; 17. Pressure gauge; 18. Support frame; 19. Fixing ring; 2. MVR distillation apparatus; 3. Microwave generator; 4. Solid-liquid separator. Detailed Implementation
[0014] The present application will now be further described in conjunction with the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.
[0015] In the description of this application, it should be understood that the terms "upper", "lower", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Example 1:
[0016] like Figure 1 and Figure 2 As shown, an MVR distillation system with a microwave distillation device includes an MVR distillation device 2, a microwave distillation device 1 at the front end of the MVR distillation device 2, and a microwave generator 3 connected to the microwave distillation device 1 via a waveguide 11. The microwave distillation device 1 includes a liquid storage cylinder 12 mounted on the waveguide 11 and a vapor exhaust pipe 13 mounted on the top of the liquid storage cylinder 12. The upper part of the outer wall of the liquid storage cylinder 12 is provided with a liquid inlet 15, and the lower part of the outer wall of the liquid storage cylinder 12 is provided with a liquid outlet 16. The microwave generator 3 heats and distills the liquid in the liquid storage cylinder 12 via the waveguide 11.
[0017] In actual operation, the raw liquid enters the storage tank 12 through the inlet 15 of the microwave distillation device 1. The microwave generator 3 heats and distills the liquid in the storage tank 12 through the waveguide 11. After heating, the water in the raw liquid turns into steam and is discharged from the steam outlet 13, thus concentrating the raw liquid. The concentrated liquid is discharged from the outlet 16 and enters the MVR distillation device 2 for distillation, thus changing the concentration of the liquid or separating different liquids. The microwave distillation device 1 is used to preheat the liquid, which has high efficiency of penetrating heating and low energy loss. It also occupies a small area, has wide applicability, and low operating cost.
[0018] MVR is the abbreviation for mechanical vapor recompression. An MVR distillation unit is also called an MVR evaporator. MVR is an energy-saving technology that reuses the energy of the secondary steam it generates, thereby reducing the demand for external energy.
[0019] A condenser pipe 14 is provided at the top of the steam discharge pipe 13. This is used to cool the steam discharged from the steam discharge pipe 13, preventing the steam from directly escaping and scalding workers, thus improving safety.
[0020] The upper end of the condenser tube 14 is provided with a water inlet pipe 141, and the lower end of the condenser tube 14 is provided with a water outlet pipe 142. Water enters through the water inlet pipe 141 to cool the steam in the condenser tube 14, and after removing the heat from the steam, it is discharged from the water outlet pipe 142. The discharged hot water can be used for heat recovery and utilization, reducing energy consumption.
[0021] The top of the steam exhaust pipe 13 is provided with an adjustable adapter pipe 131, and the condenser pipe 14 is connected to the adjustable adapter pipe 131. This facilitates the adjustment of the position of the steam exhaust pipe 13, making it suitable for installation requirements in different locations and offering wide applicability.
[0022] A pressure gauge 17 is installed on the top of the liquid storage cylinder 12. It is used to measure the pressure inside the liquid storage cylinder 12, so as to adjust the flow rate of the raw liquid through the liquid storage cylinder 12 in a timely manner and thereby adjust the pressure and eliminate safety hazards.
[0023] The steam discharge pipe 13 is equipped with a retaining ring 19 that is connected to the pressure gauge 17. The retaining ring 19 secures the pressure gauge 17, preventing it from shaking and being damaged, and extending its service life.
[0024] The bottom of the waveguide 11 is provided with a support frame 18. This supports the entire microwave distillation device 1 and increases its stability. The support frame 18 can also be configured with an adjustable height to suit the installation requirements of different locations. Example 2:
[0025] like Figure 3 As shown, for reference Figure 1 Based on Embodiment 1, the MVR distillation apparatus 2 is equipped with a solid-liquid separator 4 at its rear end. During the distillation of the concentrate by the MVR distillation apparatus 2, crystals will be generated. The solid-liquid separator 4 is used to separate the crystals and recycle them, which can avoid resource waste.
[0026] The above embodiments are merely preferred embodiments of this application and should not be construed as limiting the scope of protection of this application. Any non-substantial changes and substitutions made by those skilled in the art based on this application shall fall within the scope of protection claimed by this application.
Claims
1. An MVR distillation system with a microwave distillation apparatus, comprising an MVR distillation apparatus (2), characterized in that: The MVR distillation device (2) is equipped with a microwave distillation device (1) at the front end. The microwave distillation device (1) is connected to a microwave generator (3) through a waveguide (11). The microwave distillation device (1) includes a liquid storage cylinder (12) on the waveguide (11) and a steam exhaust pipe (13) on the top of the liquid storage cylinder (12). The upper part of the outer wall of the liquid storage cylinder (12) is provided with a liquid inlet (15), and the lower part of the outer wall of the liquid storage cylinder (12) is provided with a liquid outlet (16). The microwave generator (3) heats and distills the liquid in the liquid storage cylinder (12) through the waveguide (11).
2. The MVR distillation system with microwave distillation apparatus according to claim 1, characterized in that: The top of the steam discharge pipe (13) is provided with a condenser pipe (14).
3. The MVR distillation system with a microwave distillation apparatus according to claim 2, characterized in that: The upper end of the condenser tube (14) is provided with a water inlet pipe (141), and the lower end of the condenser tube (14) is provided with a water outlet pipe (142).
4. The MVR distillation system with a microwave distillation apparatus according to claim 2, characterized in that: The top of the steam discharge pipe (13) is provided with an adjustable transfer pipe (131), and the condenser pipe (14) is connected to the adjustable transfer pipe (131).
5. The MVR distillation system with a microwave distillation apparatus according to claim 1, characterized in that: A pressure gauge (17) is provided on the top of the liquid storage cylinder (12).
6. The MVR distillation system with a microwave distillation apparatus according to claim 5, characterized in that: The steam discharge pipe (13) is provided with a retaining ring (19) that is connected to the pressure gauge (17).
7. The MVR distillation system with a microwave distillation apparatus according to claim 1, characterized in that: The waveguide (11) is provided with a support frame (18) at its bottom.
8. The MVR distillation system with a microwave distillation apparatus according to claim 1, characterized in that: The MVR distillation apparatus (2) is equipped with a solid-liquid separator (4) at its rear end.