scraper structure of mother liquor dryer
Patent Information
- Application Number
- CN202522141582.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-10
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2035-10-10
AI Technical Summary
[0002]母液是工业生产中经固液分离后残留的高浓度液体废弃物,通常含有大量可溶性盐、有机物、重金属或其他污染物,直接排放或处置存在环境风险,且可能造成资源浪费
1、本实用新型通过设置清理机构,具体是移动板和限位杆带动刮板,使其始终与蒸馏罐罐壁紧贴,并将附着在罐壁上的结垢刮下,可以及时地将罐壁上的结垢刮下,不仅降低结垢对罐体受力的影响,一定程度上还延长了罐体的使用寿命,大大降低了清理难度。
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Figure CN224699681U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of distillation tank maintenance technology, and in particular relates to the scraper structure of a mother liquor drying machine. Background Technology
[0002] Mother liquor is a high-concentration liquid waste remaining after solid-liquid separation in industrial production. It usually contains a large amount of soluble salts, organic matter, heavy metals or other pollutants. Direct discharge or disposal poses environmental risks and may cause waste of resources.
[0003] The core of the mother liquor drying process is to remove water from the mother liquor through physical or thermochemical methods, converting it into solid dry residue, thereby achieving volume reduction, harmlessness, and resource utilization. It is a key link in the end-of-life disposal or resource recovery of mother liquor. However, existing mother liquor drying machines are prone to forming scale on the tank wall during the drying process. The formation of scale causes the tank wall to become unbalanced, and long-term adhesion can also lead to problems such as cracks in the tank body. This not only increases the difficulty of cleaning but also reduces the service life of the tank body. To address this, we have proposed a scraper structure for the mother liquor drying machine. Utility Model Content
[0004] The purpose of this invention is to provide a scraper structure for a mother liquor dryer. By setting a cleaning mechanism, specifically a moving plate and a limiting rod driving the scraper, it is kept in close contact with the tank wall of the distillation tank, scraping off the scale adhering to the tank wall. This timely scraping off of scale not only reduces the impact of scale on the tank body's stress but also extends the tank's service life to some extent, greatly reducing the difficulty of cleaning. This solves the problem that existing mother liquor dryers easily form scale on the tank wall during the drying process of mother liquor. The formation of scale causes stress imbalance on the tank wall, and long-term adhesion can lead to cracks in the tank body, which not only increases the difficulty of cleaning but also reduces the service life of the tank.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model relates to a scraper structure for a mother liquor drying machine, including a distillation tank and a discharge pipe. A feed hopper is fixedly connected to the right side of the distillation tank. The machine also includes: A discharge mechanism is provided inside the distillation tank and is used to guide the residue. A cleaning mechanism is installed inside the distillation tank. The cleaning mechanism is used to clean the dirt on the inner wall of the distillation tank. The cleaning mechanism includes several limiting frames. A movable plate is slidably connected to the outer surface of the limiting frame. A limiting rod is slidably connected inside the limiting frame. A scraper is fixedly connected to the side of the limiting rod away from the connecting sleeve. A motor is fixedly connected to the right side of the distillation tank. The limiting rod is used to provide a support base for the scraper. The limiting frames are used to limit the movement of the limiting rod.
[0006] Furthermore, the discharge mechanism includes two cleaning rings, which are used to clean the inner walls on both sides of the distillation tank.
[0007] Furthermore, the cleaning mechanism includes a scraping component disposed inside the distillation tank, the scraping component being used to scrape off scale on the tank wall of the distillation tank; A linkage component is disposed inside the distillation tank, and the internal structure of the linkage component is used to link with the internal structure of the scraping component; the linkage component is used to provide a supporting foundation for the internal structure of the scraping component.
[0008] Furthermore, the discharge mechanism includes three connecting rods, with the two cleaning rings fixedly connected to the left and right sides of the connecting rods on opposite sides, and a plurality of arc-shaped guide plates fixedly connected to the outer surface of the connecting rods; the connecting rods are used to provide a supporting foundation for the arc-shaped guide plates.
[0009] Furthermore, the scraping assembly includes a hinge frame installed on the side of the movable plate away from the limiting rod, and the side of the movable plate near the limiting rod is fixedly connected to the side of the limiting rod away from the scraper; the movable plate is used to provide a supporting base for the limiting rod, and the scraper is triangular in shape.
[0010] Furthermore, the linkage component includes a rotating shaft, the right side of which is fixedly connected to the left output end of the motor via a coupling, and two connecting sleeves are fixedly connected to the outer surface of the rotating shaft; the outer surface of the connecting sleeves is fixedly connected to the side of the limiting frame near the rotating shaft, and the rotating shaft is used to provide a supporting foundation for the connecting sleeves.
[0011] Furthermore, a slide rod is fixedly connected inside the limiting frame, and two hinge frames are slidably connected to the outer surface of the slide rod. A connecting rod is hinged to the side of the hinge frame away from the connecting sleeve, and the side of the connecting rod away from the slide rod is hinged to the inside of the hinge frame. A spring is fixedly connected to the side of the hinge frame near the limiting frame. The hinge frame provides a hinge fulcrum for the connecting rod, and the spring is always compressed by the hinge frame and accumulates elastic force.
[0012] This utility model has the following beneficial effects: 1. This utility model, by setting up a cleaning mechanism, specifically a moving plate and a limiting rod driving a scraper, keeps it in close contact with the wall of the distillation tank and scrapes off the scale adhering to the tank wall. This can remove the scale from the tank wall in a timely manner, which not only reduces the impact of scale on the stress on the tank body, but also extends the service life of the tank to a certain extent and greatly reduces the difficulty of cleaning.
[0013] 2. This utility model features a discharge mechanism, specifically a rotating shaft that drives a cleaning ring to rotate. The cleaning ring cleans the scale on both ends of the distillation tank and drives an arc-shaped guide plate to rotate via a connecting rod. The rotation of the arc-shaped guide plate transports the residue scraped off by the scraper into the discharge pipe and discharges it.
[0014] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the motor structure of this utility model; Figure 3 This is a schematic diagram of the arc-shaped guide plate structure of this utility model; Figure 4 This is a schematic diagram of the cleaning ring structure of this utility model; Figure 5 This is a schematic diagram of the scraper structure of this utility model.
[0017] The attached diagram lists the components represented by each number as follows: 1. Distillation tank; 11. Discharge pipe; 12. Feed hopper; 13. Motor; 2. Discharge mechanism; 21. Arc-shaped guide plate; 22. Connecting rod; 23. Cleaning ring; 3. Cleaning mechanism; 31. Scraping assembly; 311. Limiting frame; 312. Limiting rod; 313. Scraper; 314. Moving plate; 315. Hinge frame one; 32. Linkage assembly; 321. Rotating shaft; 322. Slide rod; 323. Connecting sleeve; 324. Spring; 325. Connecting rod; 326. Hinge frame two. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.
[0019] Please see Figures 1-5As shown, this utility model is a scraper structure for a mother liquor drying machine, including a distillation tank 1 and a discharge pipe 11. A feed hopper 12 is fixedly connected to the right side of the distillation tank 1. It also includes: a discharge mechanism 2, which is located inside the distillation tank 1 and is used to guide the residue; a cleaning mechanism 3, which is located inside the distillation tank 1 and is used to clean the dirt on the inner wall of the distillation tank 1. The cleaning mechanism 3 includes several limiting frames 311, with a moving plate 314 slidably connected to the outer surface of the limiting frame 311. A limiting rod 312 is slidably connected inside the limiting frame 311, and a scraper 313 is fixedly connected to the side of the limiting rod 312 away from the connecting sleeve 323; a motor 13 is fixedly connected to the right side of the distillation tank 1; the limiting rod 312 provides a support base for the scraper 313; the limiting frame 311 limits the limiting rod 312; and the discharge mechanism 2 includes two cleaning rings 23, which are used to clean the inner walls on both sides of the distillation tank 1. The cleaning mechanism 3 includes a scraping component 31 installed inside the distillation tank 1, which scrapes away scale on the tank wall of the distillation tank 1; and a linkage component 32 installed inside the distillation tank 1, the internal structure of which is linked with the internal structure of the scraping component 31; the linkage component 32 provides a supporting foundation for the internal structure of the scraping component 31. The discharge mechanism 2 includes three connecting rods 22, and two cleaning rings 23 are fixedly connected to the left and right sides of the connecting rods 22 on opposite sides. Several arc-shaped guide plates 21 are fixedly connected to the outer surface of the connecting rods 22; the connecting rods 22 provide a supporting foundation for the arc-shaped guide plates 21. The rotating shaft 321 also drives the cleaning rings 23 to rotate, and the cleaning rings 23 clean the scale on both ends of the distillation tank 1. The arc-shaped guide plates 21 rotate through the connecting rods 22, and the rotation of the arc-shaped guide plates 21 transports the residue scraped off by the scraper 313 into the discharge pipe 11 and discharges it.
[0020] The scraping assembly 31 includes a hinge frame 315 mounted on the side of the movable plate 314 away from the limiting rod 312. The side of the movable plate 314 near the limiting rod 312 is fixedly connected to the side of the limiting rod 312 away from the scraper 313. The movable plate 314 provides a support base for the limiting rod 312. The scraper 313 is triangularly shaped. The linkage assembly 32 includes a rotating shaft 321. The right side of the rotating shaft 321 is fixedly connected to the left output end of the motor 13 via a coupling. Two connecting sleeves 323 are fixedly connected to the outer surface of the rotating shaft 321. The outer surface of the connecting sleeves 323 is fixedly connected to the side of the limiting frame 311 near the rotating shaft 321. The rotating shaft 321 provides a support base for the connecting sleeves 323. A sliding rod 322 is fixedly connected inside the limiting frame 311. The sliding connection has two hinge frames 326. A connecting rod 325 is hinged to the side of the hinge frame 326 away from the connecting sleeve 323. The side of the connecting rod 325 away from the slide bar 322 is hinged to the inside of the hinge frame 315. A spring 324 is fixedly connected to the side of the hinge frame 326 near the limiting frame 311. The hinge frame 326 provides a hinge fulcrum for the connecting rod 325. The spring 324 is always compressed by the hinge frame 326 and accumulates elastic force. The moving plate 314 and the limiting rod 312 drive the scraper 313 to always be in close contact with the wall of the distillation tank 1 and scrape off the scale attached to the tank wall. This can scrape off the scale on the tank wall in time, which not only reduces the impact of scale on the tank body, but also extends the service life of the tank body to a certain extent and greatly reduces the difficulty of cleaning.
[0021] One specific application of this embodiment is as follows: The evaporated mother liquor enters the thickener, is pumped into the raw water metering tank by the raw water pump, and the bottom of the tank is connected to the equipment inlet via a pipe. After the equipment is turned on, the vacuum pump starts running, and the pneumatic valves open to allow liquid to enter according to the set operating cycle. After the liquid enters the set amount, the waste liquid inlet pneumatic valve closes and the steam valve opens to start distillation. The distillation tank 1 is under reduced pressure, and the temperature of the waste liquid in the tank quickly rises to boiling. The water in the waste liquid begins to evaporate, and the water vapor enters the condenser through the steam filter and is condensed into liquid recycled water. After being metered, the water is discharged into the recycled water metering tank and pumped to the secondary treatment equipment by the recycled water pump. After the equipment enters the distillation process, the motor 13 starts with a delay. The internal structure of the cleaning mechanism 3 stirs the waste liquid in the tank, which helps to ensure uniform heating of the waste liquid and avoids scaling on the inner wall of the tank during the distillation process. After the equipment finishes distillation, the steam valve is closed, and the steam bypass valve and atmospheric vent valve are opened to release pressure. After the pressure is released, the residue discharge valve is opened. The cylinder at the front cover begins to discharge slag. The starting motor 13 drives the rotating shaft 321 to rotate, which in turn drives the connecting sleeve 323 to rotate. The connecting sleeve 323 then drives the limiting frame 311 to rotate. The limiting frame 311 and the moving plate 314 work together to drive the limiting rod 312 to rotate. The limiting rod 312 then drives the scraper 313 to rotate. Due to the connecting rod 325, the second hinge frame 326 is constantly compressed. The second hinge frame 326, through the connecting rod 325, drives the first hinge frame 315 to... The movable hinge frame 315 drives the scraper 313 through the moving plate 314 and the limiting rod 312, keeping it in close contact with the wall of the distillation tank 1 and scraping off the scale attached to the tank wall. At the same time, the rotating shaft 321 also drives the cleaning ring 23 to rotate, which cleans the scale on both ends of the distillation tank 1 and drives the arc-shaped guide plate 21 to rotate through the connecting rod 22. The rotation of the arc-shaped guide plate 21 will transport the residue scraped off by the scraper 313 into the discharge pipe 11 and discharge it.
[0022] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0023] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the present utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the present utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A scraper structure for a mother liquor drying machine, comprising a distillation tank (1) and a discharge pipe (11), wherein a feed hopper (12) is fixedly connected to the right side of the distillation tank (1), characterized in that, Also includes: Discharge mechanism (2), which is located inside the distillation tank (1), is used to guide the residue; Cleaning mechanism (3) is located inside the distillation tank (1). The cleaning mechanism (3) is used to clean the dirt on the inner wall of the distillation tank (1). The cleaning mechanism (3) includes several limiting frames (311). A moving plate (314) is slidably connected to the outer surface of the limiting frame (311). A limiting rod (312) is slidably connected inside the limiting frame (311). A scraper (313) is fixedly connected to the side of the limiting rod (312) away from the connecting sleeve (323). The distillation tank (1) is fixedly connected to a motor (13) on the right side. The limiting rod (312) is used to provide a support base for the scraper (313). The limiting frame (311) is used to limit the limiting rod (312).
2. The scraper structure of the mother liquor drying machine according to claim 1, characterized in that, The discharge mechanism (2) includes two cleaning rings (23), which are used to clean the inner walls on both sides of the distillation tank (1).
3. The scraper structure of the mother liquor drying machine according to claim 2, characterized in that, The cleaning mechanism (3) includes a scraping component (31) disposed inside the distillation tank (1), the scraping component (31) being used to scrape off the scale on the tank wall of the distillation tank (1); Linkage component (32), the linkage component (32) is disposed inside the distillation tank (1), and the internal structure of the linkage component (32) is used to link with the internal structure of the scraping component (31); The linkage component (32) is used to provide a supporting foundation for the internal structure of the scraping component (31).
4. The scraper structure of the mother liquor drying machine according to claim 2, characterized in that, The discharge mechanism (2) includes three connecting rods (22), and the two cleaning rings (23) are fixedly connected to the left and right sides of the connecting rods (22) on opposite sides. Several arc-shaped guide plates (21) are fixedly connected to the outer surface of the connecting rods (22). The connecting rod (22) is used to provide a supporting base for the arc-shaped guide plate (21).
5. The scraper structure of the mother liquor drying machine according to claim 3, characterized in that, The scraping assembly (31) includes a hinge frame (315) installed on the side of the movable plate (314) away from the limiting rod (312), and the side of the movable plate (314) near the limiting rod (312) is fixedly connected to the side of the limiting rod (312) away from the scraper (313). The movable plate (314) is used to provide a support base for the limiting rod (312), and the scraper (313) is triangular in shape.
6. The scraper structure of the mother liquor drying machine according to claim 3, characterized in that, The linkage component (32) includes a rotating shaft (321), the right side of which is fixedly connected to the left output end of the motor (13) via a coupling, and two connecting sleeves (323) are fixedly connected to the outer surface of the rotating shaft (321). The outer surface of the connecting sleeve (323) is fixedly connected to the side of the limiting frame (311) near the rotating shaft (321), and the rotating shaft (321) is used to provide a supporting foundation for the connecting sleeve (323).
7. The scraper structure of the mother liquor drying machine according to claim 3, characterized in that, The limiting frame (311) is fixedly connected to a slide rod (322). Two hinge frames (326) are slidably connected to the outer surface of the slide rod (322). A connecting rod (325) is hinged to the side of the hinge frame (326) away from the connecting sleeve (323). The side of the connecting rod (325) away from the slide rod (322) is hinged to the inside of the hinge frame (315). A spring (324) is fixedly connected to the side of the hinge frame (326) near the limiting frame (311). The second hinge frame (326) is used to provide a hinge fulcrum for the connecting rod (325), and the spring (324) is always compressed by the second hinge frame (326) and accumulates elastic force.