A plant raw material extraction device for the production of personal care products
Patent Information
- Application Number
- CN202522173583.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-14
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2035-10-14
AI Technical Summary
[0004]针对现有技术的不足，本申请提供了一种洗护用品生产用植物原料提取设备，克服了现有技术的不足，旨在解决现有技术中的现有的提取设备在使用时无法兼顾提取效率和杂质的去除，且往往使用单一的提取设备，提取的效率有待提升，在同时面对不同的植物原料进行提取时，不能对内部的温度数据和搅拌的效率进行调整，在使用时比较不便的问题
1.通过设置提取罐，在使用时，将植物原料和溶剂直接从进料管输入到提取罐的内部，首先经过外部设置的加热腔对原料和溶剂进行加热，确保两者进行更好的融合，在加热的过程中通过设置的搅拌破碎组件对植物原料进行进一步的破碎，后续原料会在离心泵的带动下经过过滤组件进行过滤，在过滤完成后进入到陶瓷膜组件的内部进行膜分离，进一步的内部的杂质进行去除，后续可以通过回流管直接流入到提取罐的内部进行再一次的提取工序，这样在使用时，可以进行多次充分提取，且通过机械破碎与循环过滤协同作用，进一步提升提取的效果，且多级过滤的设计能够有效的对杂质进行去除，提升装置的实用性。
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Figure CN224699709U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of plant raw material extraction technology, and in particular to a plant raw material extraction device for the production of personal care products. Background Technology
[0002] In the production process of personal care products, it is necessary to efficiently extract the effective components of plant raw materials (such as herbs and flowers). This can be widely used in the pre-processing of raw materials for cosmetics, shampoos, and shower gels. Currently, the demand for natural plant ingredients in the personal care products industry is growing, and plant extraction technology has become a key research and development focus.
[0003] Existing extraction equipment cannot simultaneously achieve both extraction efficiency and impurity removal. Furthermore, it often uses a single extraction device, resulting in lower extraction efficiency. When extracting different plant materials simultaneously, it cannot adjust internal temperature data and stirring efficiency, making it inconvenient to use. Utility Model Content
[0004] In view of the shortcomings of the prior art, this application provides a plant raw material extraction device for the production of personal care products, which overcomes the shortcomings of the prior art. It aims to solve the problems that the existing extraction devices in the prior art cannot take into account both extraction efficiency and impurity removal, and often use a single extraction device, resulting in lower extraction efficiency. When extracting different plant raw materials at the same time, the internal temperature data and stirring efficiency cannot be adjusted, which is inconvenient to use.
[0005] To achieve the above objectives, this application provides the following technical solution: a plant raw material extraction device for the production of personal care products, comprising an extraction tank, a fixing frame at the bottom of the extraction tank, a top cover at the top of the extraction tank, a feed pipe on one side of the extraction tank, a heating chamber inside the inner wall of the extraction tank, multiple sets of infrared heating plates inside the heating chamber, multiple sets of thermocouples outside the extraction tank, one end of each thermocouple extending into the interior of the extraction tank, a stirring and crushing assembly inside the extraction tank, a connecting pipe at the bottom of the extraction tank, a filter assembly in the middle of the connecting pipe, a centrifugal pump and a ceramic membrane assembly on one side of the fixing frame, the centrifugal pump being connected to the other end of the connecting pipe, an inlet pipe and an outlet pipe at both ends of the ceramic membrane assembly, the inlet pipe being connected to the output end of the centrifugal pump, a reflux pipe on one side of the ceramic membrane assembly, and both ends of the reflux pipe being connected to the interior of the ceramic membrane assembly and the interior of the extraction tank, respectively.
[0006] By adopting the above technical solution and setting up an extraction tank, plant materials and solvents are directly fed into the extraction tank through the feed pipe. First, the raw materials and solvents are heated by an external heating chamber to ensure better fusion. During the heating process, the plant materials are further crushed by a stirring and crushing component. Subsequently, the raw materials are filtered by a filtration component driven by a centrifugal pump. After filtration, they enter the interior of a ceramic membrane module for membrane separation to further remove internal impurities. Then, they can flow directly into the extraction tank through a return pipe for another extraction process. In this way, multiple extractions can be performed during use. The synergistic effect of mechanical crushing and circulating filtration further improves the extraction effect, and the multi-stage filtration design can effectively remove impurities, improving the practicality of the device.
[0007] As a preferred technical solution of this application, the stirring and crushing assembly includes a stirring motor, which is located above the top cover. The output end of the stirring motor is connected to a connecting shaft through the top cover. Two sets of cutting blade holders are provided outside the connecting shaft, and multiple sets of fixed blade groups are provided inside the extraction tank.
[0008] By adopting the above technical solution and setting up a stirring and crushing component, the stirring motor can drive two sets of cutting blades to rotate during use, which cooperate with multiple sets of fixed blades installed inside the extraction tank to further shear the plant raw materials. At the same time, it can stir and improve the mixing efficiency between the solvent and the raw materials.
[0009] As a preferred technical solution of this application, the filter assembly includes a filter box, the filter box is provided with multiple sets of filter screens, the bottom and sides of the filter box are respectively provided with side panels and bottom baffles, the bottom baffle is provided with a connecting groove, and the bottom of the filter box is hollowed out and corresponds to the connecting groove.
[0010] By adopting the above technical solution and setting up a filter assembly, the raw material can be filtered through the filter screen after passing through the inside of the filter assembly. The filtered impurities will enter the connecting groove from the bottom hollow of the filter box under the action of gravity, which makes it convenient for the staff to clean the deposited impurities and improve the practicality of the device.
[0011] As a preferred technical solution of this application, a control panel is provided on one side of the fixing frame, and the control panel is electrically connected to the extraction tank, the centrifugal pump and the stirring and crushing assembly.
[0012] By adopting the above technical solution and setting up a control panel, it is more convenient to operate the device and adjust the data during use.
[0013] As a preferred technical solution of this application, a coarse filter screen is provided inside the extraction tank, and the coarse filter screen is located at the bottom of the extraction tank.
[0014] By adopting the above technical solution and setting up a coarse filter screen, the raw materials about to enter the connecting tube can be initially filtered during use, ensuring that larger particles of plant raw materials can remain inside the extraction tank to continue to be sheared and crushed, effectively reducing the burden on subsequent processes and improving extraction efficiency.
[0015] As a preferred technical solution of this application, the multiple sets of fixed blade groups and the cutting blade holder are oriented in opposite directions, and the multiple sets of fixed blade groups are located in a spiral shape inside the extraction tank.
[0016] By adopting the above technical solution and setting a fixed blade assembly, the shearing efficiency can be further improved and the crushing effect on the raw materials can be enhanced when the fixed blade assembly is in the opposite direction to the cutting blade holder.
[0017] As a preferred technical solution of this application, all of the multiple sets of filter screens are inclined, and the filter pore diameters of the multiple sets of filter screens are different.
[0018] By adopting the above technical solution and setting multiple sets of filter screens with different pore sizes, the filtration efficiency can be further improved and the burden on individual filter screens can be reduced.
[0019] As a preferred technical solution of this application, the number of ceramic membrane components is multiple sets, and the filter box is provided with multiple sets of clips inside, with the filter screen clipped between the connected clips.
[0020] By adopting the above technical solution and setting multiple sets of ceramic membrane modules, the efficiency of membrane separation can be improved. At the same time, multiple sets of clips can fix the filter screen and make subsequent replacement more convenient.
[0021] The beneficial effects of this application are: 1. By setting up an extraction tank, plant materials and solvents are directly fed into the tank through the feed pipe. First, the raw materials and solvents are heated by an external heating chamber to ensure better fusion. During heating, the plant materials are further crushed by a stirring and crushing component. Subsequently, the raw materials are filtered by a centrifugal pump through a filtration component. After filtration, they enter a ceramic membrane module for membrane separation to further remove internal impurities. The remaining material can then flow directly into the extraction tank through a return pipe for a second extraction process. This allows for multiple thorough extractions during use. The synergistic effect of mechanical crushing and circulating filtration further enhances the extraction efficiency. The multi-stage filtration design effectively removes impurities, improving the practicality of the device.
[0022] 2. By setting up a stirring and crushing component, during use, the stirring motor can drive two sets of cutting blades to rotate, which cooperate with multiple sets of fixed blades installed inside the extraction tank to further shear the plant raw materials. At the same time, it can stir and improve the mixing efficiency between the solvent and the raw materials. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the overall front structure of this application; Figure 2 This is a schematic diagram of the overall side structure of this application; Figure 3 This is a schematic diagram of the mixing and crushing component structure of this application; Figure 4 This is a schematic diagram of the filter component structure in this application; Figure 5 This is a schematic diagram of the internal structure of the extraction tank in this application.
[0024] In the diagram: 1. Extraction tank; 101. Top cover; 102. Feed pipe; 103. Heating chamber; 104. Connecting pipe; 105. Infrared heating plate; 106. Thermocouple; 108. Coarse filter screen; 2. Fixing frame; 3. Filter assembly; 301. Filter box; 302. Filter screen; 303. Side panel; 304. Bottom baffle; 305. Connecting groove; 306. Locking block; 4. Centrifugal pump; 5. Ceramic membrane assembly; 501. Liquid inlet pipe; 502. Discharge pipe; 6. Return pipe; 7. Stirring and crushing assembly; 701. Stirring motor; 702. Connecting shaft; 703. Cutting blade holder; 704. Fixed blade assembly; 8. Control panel. Detailed Implementation
[0025] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.
[0026] Reference Figure 1-5 A plant raw material extraction device for the production of personal care products includes an extraction tank 1, a fixing frame 2 at the bottom of the extraction tank 1, a top cover 101 at the top of the extraction tank 1, a feed pipe 102 on one side of the extraction tank 1, a heating chamber 103 inside the inner wall of the extraction tank 1, multiple sets of infrared heating plates 105 inside the heating chamber 103, multiple sets of thermocouples 106 outside the extraction tank 1, one end of each thermocouple 106 extending into the interior of the extraction tank 1, a stirring and crushing assembly 7 inside the extraction tank 1, a connecting pipe 104 at the bottom of the extraction tank 1, a filter assembly 3 in the middle of the connecting pipe 104, and a centrifugal pump 4 and a ceramic membrane on one side of the fixing frame 2. Component 5, centrifugal pump 4 is connected to the other end of connecting pipe 104, ceramic membrane component 5 is provided with inlet pipe 501 and outlet pipe 502 at both ends, inlet pipe 501 is connected to the output end of centrifugal pump 4, ceramic membrane component 5 is provided with reflux pipe 6 on one side, and the two ends of reflux pipe 6 are connected to the inside of ceramic membrane component 5 and the inside of extraction tank 1 respectively; filter component 3 includes filter box 301, filter box 301 is provided with multiple sets of filter screens 302 inside, filter box 301 is provided with side panel 303 and bottom baffle 304 at the bottom and side respectively, bottom baffle 304 is provided with connecting groove 305 above, filter box 301 is hollowed out and corresponds to connecting groove 305.
[0027] By setting up extraction tank 1, during use, plant raw materials and solvents are directly input into the interior of extraction tank 1 through feed pipe 102. First, the raw materials and solvents are heated by the external heating chamber 103 to ensure better fusion. During the heating process, the plant raw materials are further crushed by the set stirring and crushing component 7. Subsequently, the raw materials are filtered by the filter component 3 driven by the centrifugal pump 4. After filtration, they enter the interior of the ceramic membrane component 5 for membrane separation to further remove internal impurities. Afterward, they can flow directly into the interior of extraction tank 1 through the return pipe 6 for another extraction process. In this way, multiple extractions can be performed during use. The synergistic effect of mechanical crushing and circulating filtration further improves the extraction effect. The multi-stage filtration design can effectively remove impurities and improve the practicality of the device. By setting up filter component 3, during use, the raw materials can be filtered by filter screen 302 after passing through the interior of filter component 3. The filtered impurities will enter the interior of the connecting groove 305 through the bottom hollow of filter box 301 under the action of gravity, which facilitates the subsequent cleaning of deposited impurities by the staff and improves the practicality of the device.
[0028] Reference Figure 1-5 The mixing and crushing assembly 7 includes a mixing motor 701, which is located above the top cover 101. A connecting shaft 702 is provided through the output end of the mixing motor 701, penetrating the top cover 101. Two sets of cutting blade holders 703 are provided outside the connecting shaft 702. Multiple sets of fixed blade groups 704 are provided inside the extraction tank 1. A control panel 8 is provided on one side of the fixed frame 2, and the control panel 8 is electrically connected to the extraction tank 1, the centrifugal pump 4, and the mixing and crushing assembly 7. The multiple sets of fixed blade groups 704 and the cutting blade holders 703 face opposite directions, and the multiple sets of fixed blade groups 704 are spirally located inside the extraction tank 1. The mixing and crushing assembly 7 is installed. During use, the mixing motor 701 drives two sets of cutting blade holders 703 to rotate, which cooperates with multiple sets of fixed blade groups 704 installed inside the extraction tank 1 to further shear the plant raw materials. At the same time, it can also stir, improving the mixing efficiency between the solvent and the raw materials. The control panel 8 makes it more convenient to operate the device and adjust the data during use. By setting the fixed blade groups 704, the shearing efficiency can be further improved by the fixed blade groups 704 and the cutting blade holders 703 being in opposite directions during use, thus improving the crushing effect on the raw materials.
[0029] Reference Figure 1-5The extraction tank 1 is equipped with a coarse filter screen 108 located at the bottom of the extraction tank 1. By setting up the coarse filter screen 108, the raw material about to enter the connecting pipe 104 can be initially filtered, ensuring that larger plant particles remain inside the extraction tank 1 for further shearing and crushing, effectively reducing the burden on subsequent processes and improving extraction efficiency. Multiple sets of filter screens 302 are inclined, and each set has a different pore size. By setting multiple sets of filter screens 302 with different pore sizes, filtration efficiency can be further improved, reducing the burden on individual filter screens. Multiple sets of ceramic membrane components 5 are provided, and the filter box 301 is equipped with multiple sets of locking blocks 306, with the filter screens 302 locked between the connected locking blocks 306. By setting up multiple sets of ceramic membrane components 5, membrane separation efficiency can be improved, and the multiple sets of locking blocks 306 can fix the filter screens 302, making subsequent replacement more convenient.
[0030] Working principle: By setting up extraction tank 1, during use, plant raw materials and solvent are directly input into the interior of extraction tank 1 through feed pipe 102. First, the raw materials and solvent are heated by the external heating chamber 103 to ensure better fusion. During the heating process, the plant raw materials are further crushed by the set stirring and crushing component 7. Subsequently, the raw materials are filtered by the filter component 3 driven by the centrifugal pump 4. After filtration, they enter the interior of the ceramic membrane component 5 for membrane separation to further remove internal impurities. Afterward, they can flow directly into the interior of extraction tank 1 through return pipe 6 for another extraction process. In this way, multiple extractions can be performed during use. The synergistic effect of mechanical crushing and circulating filtration further improves the extraction effect. The multi-stage filtration design can effectively remove impurities and improve the practicality of the device. By setting up stirring and crushing component 7, during use, stirring motor 701 can drive two sets of cutting blades 703 to rotate, which cooperate with multiple sets of fixed blades 704 installed inside extraction tank 1 to further shear the plant raw materials. At the same time, it can stir and improve the mixing efficiency between solvent and raw materials. Among them, by setting up the filter component 3, the raw material can be filtered by the filter screen 302 after passing through the inside of the filter component 3. The filtered impurities will enter the inside of the connecting groove 305 from the bottom hollow of the filter box 301 under the action of gravity, which makes it convenient for the staff to clean the deposited impurities and improve the practicality of the device. By setting up the control panel 8, it is more convenient to operate the device and adjust the data during use. Meanwhile, by setting up a coarse filter screen 108, the raw materials that are about to enter the connecting pipe 104 can be initially filtered during use, ensuring that larger particles of plant raw materials can remain inside the extraction tank 1 to continue to be sheared and crushed, effectively reducing the burden on subsequent processes and improving extraction efficiency. In addition, by setting up a fixed blade assembly 704, the shearing efficiency can be further improved and the crushing effect on raw materials can be enhanced when the fixed blade assembly 704 is in the opposite direction to the cutting blade holder 703 during use; by setting multiple sets of filter screens 302 with different filter pore sizes, the filtration efficiency can be further improved and the burden on individual filter screens can be reduced; by setting up multiple sets of ceramic membrane assemblies 5, the membrane separation efficiency can be improved, and multiple sets of locking blocks 306 can fix the filter screens 302, making subsequent replacement more convenient.
[0031] The above are merely preferred embodiments of this application and are not intended to limit this application. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. A plant raw material extraction device for the production of personal care products, comprising an extraction tank (1), characterized in that, The bottom of the extraction tank (1) is provided with a fixing frame (2), and the top of the extraction tank (1) is provided with a top cover (101). A feed pipe (102) is provided on one side of the extraction tank (1). A heating chamber (103) is opened inside the inner wall of the extraction tank (1). Multiple sets of infrared heating plates (105) are provided inside the heating chamber (103). Multiple sets of thermocouples (106) are provided outside the extraction tank (1). One end of each thermocouple (106) extends into the interior of the extraction tank (1). A stirring and crushing assembly (7) is provided inside the extraction tank (1). A connection is provided at the bottom of the extraction tank (1). The connecting pipe (104) has a filter assembly (3) in the middle. The fixing frame (2) has a centrifugal pump (4) and a ceramic membrane assembly (5) on one side. The centrifugal pump (4) is connected to the other end of the connecting pipe (104). The ceramic membrane assembly (5) has an inlet pipe (501) and an outlet pipe (502) at both ends. The inlet pipe (501) is connected to the output end of the centrifugal pump (4). The ceramic membrane assembly (5) has a reflux pipe (6) on one side. The two ends of the reflux pipe (6) are connected to the inside of the ceramic membrane assembly (5) and the inside of the extraction tank (1) respectively.
2. The plant raw material extraction equipment for the production of personal care products according to claim 1, characterized in that, The mixing and crushing assembly (7) includes a mixing motor (701), which is located above the top cover (101). The output end of the mixing motor (701) is connected to a connecting shaft (702) through the top cover (101). Two sets of cutting blade holders (703) are provided outside the connecting shaft (702). Multiple sets of fixed blade groups (704) are provided inside the extraction tank (1).
3. The plant raw material extraction equipment for the production of personal care products according to claim 1, characterized in that, The filter assembly (3) includes a filter box (301), which is provided with multiple sets of filter screens (302) inside. The bottom and sides of the filter box (301) are respectively provided with a side panel (303) and a bottom baffle (304). A connecting groove (305) is provided above the bottom baffle (304). The bottom of the filter box (301) is hollowed out and corresponds to the connecting groove (305).
4. The plant raw material extraction equipment for the production of personal care products according to claim 1, characterized in that, A control panel (8) is provided on one side of the fixed frame (2), and the control panel (8) is electrically connected to the extraction tank (1), the centrifugal pump (4) and the stirring and crushing assembly (7).
5. The plant raw material extraction equipment for the production of personal care products according to claim 1, characterized in that, The extraction tank (1) is equipped with a coarse filter screen (108) located at the bottom of the extraction tank (1).
6. The plant raw material extraction equipment for the production of personal care products according to claim 2, characterized in that, The multiple sets of fixed blade groups (704) and the cutting blade holder (703) are oriented in opposite directions, and the multiple sets of fixed blade groups (704) are located in a spiral shape inside the extraction tank (1).
7. The plant raw material extraction equipment for the production of personal care products according to claim 3, characterized in that, All of the multiple sets of filter screens (302) are inclined, and the filter pore diameters of the multiple sets of filter screens (302) are different.
8. The plant raw material extraction equipment for the production of personal care products according to claim 3, characterized in that, The number of ceramic membrane components (5) is multiple sets, and the filter box (301) is provided with multiple sets of locking blocks (306) inside, and the filter screen (302) is locked between the connected locking blocks (306).