An energy-saving stainless steel sintered filter media filtration device

CN224699771UActive Publication Date: 2026-09-01新乡市中邦科技有限公司
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Patent Information

Application Number
CN202521292186.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-23
Publication Date
2026-09-01
Estimated Expiration
2035-06-23

AI Technical Summary

Technical Problem

[0004]在实际工作中,现有技术中的不锈钢烧结滤材过滤装置在一些应用中,特别是在长期运行过程中,存在过滤方式模式单一,导致过滤效率下降,维护困难等问题,带来诸多不便

Benefits of technology

[0016]通过设置不锈钢过滤器、收集盒和支撑座,在进行使用时,照明灯用于辅助照明处理,通过驱动电机运转,带动第一搅拌杆转动,带动收集盒外侧的第一齿轮转动,驱动啮合连接的第二齿轮转动,从而带动收集盒内部的第二搅拌杆转动,从而对进入收集盒内部的残渣进行再次粉碎处理,提高了整体的过滤效率,通过出料通道排出,控制芯片用于控制照明灯、加热内壁、无线信号收发器、驱动电机和高温杀菌管运行,实现了电力设备的统一管理,通过定位螺栓对定位块、支撑底板与安装位置进行定位处理,从而提高了支撑座对不锈钢过滤器和收集盒整体的支撑稳定性,通过顶部密封盘对不锈钢过滤器顶部进行密封处理,打开顶部密封盘需要进行处理的气体或液体通过不锈钢过滤器顶部进入不锈钢过滤器内部,通过滤芯进行一次过滤处理,过滤时通过加热内壁内部的加热板运行,提高了过滤处理效率,对其中的有害病菌去除,完成一次处理之后的需要进行处理的气体或液体进入收集盒内部,通过驱动电机运转,带动第一搅拌杆和第二搅拌杆在收集盒内部运转,在粉碎刀片的配合下,对其中存在的大颗粒物进行再次粉碎处理,方便后续统一处理,通过出料通道排出。

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Abstract

This utility model provides an energy-saving stainless steel sintered filter media filtration device, relating to the technical field of stainless steel filtration equipment. It includes a stainless steel filter with a filter element installed inside. By setting up the stainless steel filter, collection box, and support base, the residue entering the collection box is further crushed, improving the overall filtration efficiency. The gas or liquid to be processed enters the stainless steel filter through the top of the sealed plate and undergoes primary filtration through the filter element. During filtration, a heating plate inside the inner wall is heated, improving filtration efficiency and removing harmful bacteria. After primary processing, the gas or liquid enters the collection box. A drive motor rotates, driving the first and second stirring rods inside the collection box. With the assistance of crushing blades, large particles are further crushed for subsequent unified processing and discharged through the discharge channel.
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Description

Technical Field

[0001] This utility model relates to the technical field of stainless steel filtration equipment, and in particular to an energy-saving stainless steel sintered filter media filtration device. Background Technology

[0002] With the acceleration of industrialization, the problems of waste gas, wastewater, and solid waste generated in industrial production processes are becoming increasingly serious, especially the need for treatment of some high-temperature, highly corrosive liquids and gases. Against this backdrop, energy-saving stainless steel sintered filter media filtration devices have emerged to efficiently filter and purify pollutants generated in industrial production, thereby improving environmental protection levels and reducing energy consumption.

[0003] Sintered stainless steel filter media are widely used in gas and liquid filtration in high-temperature, high-pressure and corrosive environments due to their excellent high-temperature resistance, corrosion resistance and wear resistance.

[0004] In practical applications, existing stainless steel sintered filter media filtration devices suffer from problems such as a single filtration mode, reduced filtration efficiency, and maintenance difficulties, especially during long-term operation, leading to numerous inconveniences.

[0005] Therefore, this utility model provides an energy-saving stainless steel sintered filter media filtration device. Utility Model Content

[0006] The purpose of this invention is to overcome the shortcomings of the existing technology and provide an energy-saving stainless steel sintered filter media filtration device.

[0007] To achieve the above objectives, this utility model adopts the following technical solution: an energy-saving stainless steel sintered filter media filtration device, comprising a stainless steel filter.

[0008] The stainless steel filter has a filter element installed inside, a transmission rod is rotatably connected inside the filter element, a heating inner wall is installed on the inner wall of the filter element, a heating plate is installed inside the heating inner wall, and a top sealing plate is installed on the top of the stainless steel filter.

[0009] The bottom of the stainless steel filter is fixedly connected to a collection box. A first stirring rod is rotatably connected inside the collection box. A second stirring rod is rotatably connected to one side of the first stirring rod. A high-temperature sterilization tube is installed above the first and second stirring rods. Equally spaced crushing blades are fixedly connected to the outer sides of both the first and second stirring rods. A discharge channel is fixedly connected to one side of the collection box. A support base is installed at the bottom of the collection box.

[0010] The bottom of the support base is equipped with a limiting support plate, and two fixing plates are fixedly connected inside the limiting support plate. The two fixing plates are symmetrically distributed, and the top of each fixing plate is fixedly connected to the bottom of the support base. A positioning block is fixedly connected to the side of each fixing plate that is far apart from the other. A supporting base plate is installed at the bottom of each positioning block. When the top sealing plate is opened, the gas or liquid to be treated enters the stainless steel filter through the top of the stainless steel filter and undergoes primary filtration through the filter element. During filtration, the heating plate inside the inner wall is heated, which improves the filtration efficiency and removes harmful bacteria. After primary treatment, the gas or liquid to be treated enters the collection box. The drive motor drives the first and second stirring rods to rotate inside the collection box. With the help of the crushing blades, large particles are further crushed for subsequent unified processing and discharged through the discharge channel.

[0011] In a preferred embodiment, each of the limiting support plates is equipped with a reinforcing rod that penetrates the corresponding fixing plate. The top of each positioning block is threaded with a positioning bolt that penetrates the supporting base plate. The positioning bolts are used to position the positioning block, the supporting base plate, and the installation position, thereby improving the overall support stability of the support base for the stainless steel filter and the collection box. Two fixing plates are fixedly connected to one side of the top sealing plate, and a positioning insert plate is installed between the two fixing plates. The top sealing plate seals the top of the stainless steel filter.

[0012] In a preferred embodiment, a maintenance cover is installed on the top of the top sealing plate, an auxiliary connecting plate is installed on the top of the maintenance cover, a lighting lamp is installed on one side of the maintenance cover for auxiliary lighting treatment, a drive motor is fixedly connected to one side of the collection box, and the output end of the drive motor is fixedly connected to one end of the first stirring rod.

[0013] In a preferred embodiment, a first gear and a second gear are rotatably connected to the other side of the collection box. The first gear and the second gear are meshed together. The other end of the drive motor is fixedly connected to the first gear, and one end of the second stirring rod is fixedly connected to the second gear. When the drive motor is running, it drives the first stirring rod to rotate, which in turn drives the first gear on the outside of the collection box to rotate, which in turn drives the meshed second gear to rotate. This, in turn, drives the second stirring rod inside the collection box to rotate, thereby further crushing the residue that has entered the collection box, improving the overall filtration efficiency, and discharging it through the discharge channel.

[0014] In a preferred embodiment, a wireless transceiver is fixedly connected to the outside of the discharge channel, a main control board is fixedly connected inside the wireless transceiver, and a control chip is fixedly connected to the outside of the main control board. The lighting lamp, the heated inner wall, the wireless transceiver, the drive motor, and the high-temperature sterilization tube are all electrically connected to the control chip. The control chip is used to control the operation of the lighting lamp, the heated inner wall, the wireless transceiver, the drive motor, and the high-temperature sterilization tube, thereby realizing unified management of the electrical equipment.

[0015] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0016] By incorporating a stainless steel filter, collection box, and support base, the system utilizes a lighting system for auxiliary illumination during operation. A drive motor rotates the first stirring rod, which in turn rotates the first gear on the outside of the collection box. This gear, in turn, drives the second stirring rod inside the collection box, further pulverizing the residue and improving overall filtration efficiency. The residue is then discharged through the outlet channel. A control chip manages the lighting, heating of the inner wall, wireless transceiver, drive motor, and high-temperature sterilization tube, enabling unified management of the electrical equipment. Positioning bolts secure the positioning block and support base to the installation location, enhancing the support base's stability against the stainless steel filter. The overall stability of the filter and collection box is ensured by sealing the top of the stainless steel filter with a top sealing plate. When the top sealing plate is opened, the gas or liquid to be processed enters the stainless steel filter through the top and undergoes primary filtration through the filter element. During filtration, the heating plate inside the inner wall is heated, improving filtration efficiency and removing harmful bacteria. After primary filtration, the gas or liquid to be processed enters the collection box. A drive motor rotates the first and second stirring rods inside the collection box, where, with the help of the crushing blades, large particles are further crushed for subsequent unified processing and discharged through the discharge channel. Attached Figure Description

[0017] Figure 1 A schematic diagram of the overall structure of an energy-saving stainless steel sintered filter media filtration device provided by this utility model. Figure 1 ;

[0018] Figure 2 A schematic diagram of the overall structure of an energy-saving stainless steel sintered filter media filtration device provided by this utility model. Figure 2 ;

[0019] Figure 3 A schematic diagram of the overall structure of an energy-saving stainless steel sintered filter media filtration device provided by this utility model. Figure 3 ;

[0020] Figure 4 An enlarged schematic diagram of the internal structure of the collection box of an energy-saving stainless steel sintered filter media filtration device provided by this utility model;

[0021] Figure 5 This utility model provides an energy-saving stainless steel sintered filter media filtration device. Figure 4 A magnified schematic diagram of the structure at point A in the diagram.

[0022] Legend:

[0023] 1. Stainless steel filter; 11. Top sealing plate; 12. Inspection top cover; 13. Fixing plate; 14. Positioning insert plate; 15. Lighting lamp; 16. Auxiliary connecting plate; 17. Filter element; 18. Drive rod; 19. Heated inner wall;

[0024] 2. Collection box; 21. Discharge channel; 22. Wireless signal transceiver; 23. Drive motor; 24. First stirring rod; 25. Second stirring rod; 26. Crushing blade; 27. First gear; 28. Second gear; 29. ​​High-temperature sterilization tube;

[0025] 3. Support base; 31. Limiting support plate; 32. Positioning block; 33. Support base plate; 34. Positioning bolt; 35. Reinforcing rod; 36. Fixing plate. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] like Figures 1-5 As shown, this embodiment provides a technical solution: an energy-saving stainless steel sintered filter media filtration device, including a stainless steel filter 1, a filter element 17 installed inside the stainless steel filter 1, a transmission rod 18 rotatably connected inside the filter element 17, a heated inner wall 19 installed on the inner wall of the filter element 17, a heating plate installed inside the heated inner wall 19, and a top sealing plate 11 installed on the top of the stainless steel filter 1.

[0028] In this scheme, a collection box 2 is fixedly connected to the bottom of the stainless steel filter 1. A first stirring rod 24 is rotatably connected inside the collection box 2. A second stirring rod 25 is rotatably connected to one side of the first stirring rod 24. A high-temperature sterilization tube 29 is installed above the first stirring rod 24 and the second stirring rod 25. Equally spaced crushing blades 26 are fixedly connected to the outer sides of both the first stirring rod 24 and the second stirring rod 25. A discharge channel 21 is fixedly connected to one side of the collection box 2. A support base 3 is installed at the bottom of the collection box 2.

[0029] In this scheme, a limiting support plate 31 is installed at the bottom of the support base 3. Two fixing plates 36 are fixedly connected inside the limiting support plate 31. The two fixing plates 36 are symmetrically distributed. The top of the two fixing plates 36 is fixedly connected to the bottom of the support base 3. A positioning block 32 is fixedly connected to the side of the two fixing plates 36 that is far apart from each other. A supporting base plate 33 is installed at the bottom of the two positioning blocks 32. When the top sealing plate 11 is opened, the gas or liquid to be processed enters the stainless steel filter 1 through the top of the stainless steel filter 1. It undergoes a first filtration process through the filter element 17. During filtration, the heating plate inside the inner wall 19 is heated, which improves the filtration efficiency and removes harmful bacteria. After the first filtration, the gas or liquid to be processed enters the collection box 2. The drive motor 23 drives the first stirring rod 24 and the second stirring rod 25 to operate inside the collection box 2. With the cooperation of the crushing blade 26, the large particles present are crushed again for subsequent unified processing and discharged through the discharge channel 21.

[0030] Going further, such as Figures 1-4 As shown: In this scheme, the internal part of the limiting support plate 31 is equipped with a reinforcing rod 35 that penetrates the corresponding fixing plate 36. The top of the positioning block 32 is threaded with a positioning bolt 34 that penetrates the support base plate 33. The positioning bolt 34 is used to position the positioning block 32, the support base plate 33 and the installation position, thereby improving the overall support stability of the support seat 3 for the stainless steel filter 1 and the collection box 2.

[0031] Going further, such as Figures 1-3 As shown: In this solution, two fixing plates 13 are fixedly connected to one side of the top sealing plate 11, and a positioning insert plate 14 is installed between the two fixing plates 13. The top of the stainless steel filter 1 is sealed by the top sealing plate 11.

[0032] In this design, a maintenance cover 12 is installed on the top of the top sealing plate 11, an auxiliary connecting plate 16 is installed on the top of the maintenance cover 12, and a lighting lamp 15 is installed on one side of the maintenance cover 12 for auxiliary lighting.

[0033] Going further, such as Figures 1-5As shown, in this scheme, a drive motor 23 is fixedly connected to one side of the collection box 2, and the output end of the drive motor 23 is fixedly connected to one end of the first stirring rod 24.

[0034] In this design, a first gear 27 and a second gear 28 are rotatably connected to the other side of the collection box 2. The first gear 27 and the second gear 28 are meshed together. The other end of the drive motor 23 is fixedly connected to the first gear 27, and one end of the second stirring rod 25 is fixedly connected to the second gear 28. When the drive motor 23 is running, it drives the first stirring rod 24 to rotate, which in turn drives the first gear 27 on the outside of the collection box 2 to rotate, which in turn drives the meshed second gear 28 to rotate. This, in turn, drives the second stirring rod 25 inside the collection box 2 to rotate, thereby further crushing the residue that has entered the collection box 2, improving the overall filtration efficiency, and discharging it through the discharge channel 21.

[0035] In this scheme, a wireless transceiver 22 is fixedly connected to the outside of the discharge channel 21. A main control board is fixedly connected inside the wireless transceiver 22. A control chip is fixedly connected to the outside of the main control board. The lighting lamp 15, the heating inner wall 19, the wireless transceiver 22, the drive motor 23, and the high-temperature sterilization tube 29 are all electrically connected to the control chip. The control chip is used to control the operation of the lighting lamp 15, the heating inner wall 19, the wireless transceiver 22, the drive motor 23, and the high-temperature sterilization tube 29, thereby realizing unified management of electrical equipment.

[0036] Working principle:

[0037] like Figures 1-5 As shown:

[0038] By setting up a stainless steel filter 1, a collection box 2, and a support base 3, the lighting lamp 15 is used for auxiliary lighting during use. The drive motor 23 drives the first stirring rod 24 to rotate, which in turn drives the first gear 27 on the outside of the collection box 2 to rotate, which in turn drives the meshing second gear 28 to rotate, thereby driving the second stirring rod 25 inside the collection box 2 to rotate. This process further crushes the residue that enters the collection box 2, improving the overall filtration efficiency. The residue is then discharged through the discharge channel 21.

[0039] The control chip is used to control the operation of the lighting lamp 15, the heated inner wall 19, the wireless signal transceiver 22, the drive motor 23, and the high-temperature sterilization tube 29, realizing unified management of electrical equipment.

[0040] Positioning bolts 34 are used to position the positioning block 32, the support base plate 33, and the installation position, thereby improving the overall support stability of the support base 3 for the stainless steel filter 1 and the collection box 2. The top of the stainless steel filter 1 is sealed by the top sealing plate 11.

[0041] Open the top sealing plate 11. The gas or liquid to be treated enters the stainless steel filter 1 through the top of the stainless steel filter 1 and undergoes primary filtration through the filter element 17. During filtration, the heating plate inside the inner wall 19 is heated, which improves the filtration efficiency and removes harmful bacteria. After primary treatment, the gas or liquid to be treated enters the collection box 2. The drive motor 23 drives the first stirring rod 24 and the second stirring rod 25 to operate inside the collection box 2. With the help of the crushing blade 26, the large particles are crushed again for subsequent unified processing and discharged through the discharge channel 21.

[0042] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. An energy-saving stainless steel sintered filter media filtration device, comprising a stainless steel filter (1), characterized in that, The stainless steel filter (1) has a filter element (17) installed inside, and a transmission rod (18) is rotatably connected inside the filter element (17). A heating inner wall (19) is installed on the inner wall of the filter element (17), and a heating plate is installed inside the heating inner wall (19). A top sealing plate (11) is installed on the top of the stainless steel filter (1). The bottom of the stainless steel filter (1) is fixedly connected to a collection box (2). The inside of the collection box (2) is rotatably connected to a first stirring rod (24). A second stirring rod (25) is rotatably connected to one side of the first stirring rod (24). A high-temperature sterilization tube (29) is installed above the first stirring rod (24) and the second stirring rod (25). Equally spaced crushing blades (26) are fixedly connected to the outside of both the first stirring rod (24) and the second stirring rod (25). A discharge channel (21) is fixedly connected to one side of the collection box (2). A support base (3) is installed at the bottom of the collection box (2). The bottom of the support base (3) is equipped with a limiting support plate (31). The limiting support plate (31) is internally fixedly connected to two fixing plates (36). The two fixing plates (36) are symmetrically distributed. The top of the two fixing plates (36) is fixedly connected to the bottom of the support base (3). The two fixing plates (36) are fixedly connected to a positioning block (32) on the side away from each other. The bottom of the two positioning blocks (32) is equipped with a supporting base plate (33).

2. The energy-saving stainless steel sintered filter media filtration device according to claim 1, characterized in that: The limiting support plate (31) is equipped with a reinforcing rod (35) that penetrates the corresponding fixing plate (36) inside, and the top of the positioning block (32) is threaded with a positioning bolt (34) that penetrates the supporting base plate (33).

3. The energy-saving stainless steel sintered filter media filtration device according to claim 1, characterized in that: Two fixing plates (13) are fixedly connected to one side of the top sealing disc (11), and a positioning insert plate (14) is installed between the two fixing plates (13). The top sealing disc (11) seals the top of the stainless steel filter (1).

4. The energy-saving stainless steel sintered filter media filtration device according to claim 1, characterized in that: The top of the top sealing plate (11) is equipped with a maintenance cover (12), the top of the maintenance cover (12) is equipped with an auxiliary connecting plate (16), and a lighting lamp (15) is installed on one side of the maintenance cover (12) for auxiliary lighting treatment.

5. The energy-saving stainless steel sintered filter media filtration device according to claim 4, characterized in that: A drive motor (23) is fixedly connected to one side of the collection box (2), and the output end of the drive motor (23) is fixedly connected to one end of the first stirring rod (24).

6. The energy-saving stainless steel sintered filter media filtration device according to claim 5, characterized in that: The other side of the collection box (2) is rotatably connected to a first gear (27) and a second gear (28), the first gear (27) and the second gear (28) are meshed together, the other end of the drive motor (23) is fixedly connected to the first gear (27), and one end of the second stirring rod (25) is fixedly connected to the second gear (28).

7. The energy-saving stainless steel sintered filter media filtration device according to claim 6, characterized in that: A wireless transceiver (22) is fixedly connected to the outside of the discharge channel (21). A main control board is fixedly connected inside the wireless transceiver (22). A control chip is fixedly connected to the outside of the main control board. The lighting lamp (15), the heating inner wall (19), the wireless transceiver (22), the drive motor (23), and the high-temperature sterilization tube (29) are all electrically connected to the control chip.