A particle classification and separation device for coal chemical wastewater
Patent Information
- Application Number
- CN202521916221.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-06
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2035-09-06
AI Technical Summary
[0004]但上述专利还存在以下不足:过滤下来的煤粉颗粒含有水分,煤粉颗粒和滤板之间具有一定的粘力,仅通过滤板的震动不便于对颗粒进行排出,且不便于对颗粒分级的滤板进行调节,不便于对颗粒进行分级的外径进行调节
[0013]相比于现有技术,本实用新型的优点在于:(1)本实用新型中,通过多个滤网对废水颗粒进行定级分离,同时利用多个第二减速电机带动多个往复丝杆转动,通过往复丝杆和传动板之间的丝杆传动带动传动板和刮板横向往复移动,利用刮板把多个滤网上过滤下来的颗粒刮进收集盒的内腔收集起来,并保证滤网的过滤效果,避免了因煤粉颗粒和滤板之间具有一定的粘力不便于排出的问题。
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Figure CN224699781U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of coal chemical technology, and more specifically, to a particle classification and separation device for coal chemical wastewater. Background Technology
[0002] Coal chemical industry refers to the process of using coal as raw material and chemically processing it into gaseous, liquid, and solid fuels and chemicals. In order to make more thorough use of coal resources, it is necessary to recover the coal powder and coal lumps from the wastewater that contains them.
[0003] A search revealed a utility model patent with publication number CN220802247U, which discloses a particle grading and separation device for coal chemical wastewater. The device includes a main assembly comprising a separation box, a transmission motor, a drive motor, a conveying hose, an mounting ring, a connecting rod, a mounting base, a lifting base, two guide rods, a lead screw, a rotating shaft, an eccentric wheel, and three filter plates. The mounting ring is fixedly connected to the bottom of the outer wall of the conveying hose. The patent uses a drive motor to drive the lead screw, which in turn drives the lifting base, which in turn drives the connecting rod, which in turn drives the conveying hose. When the lifting base moves up and down, the connecting rod causes the conveying hose to swing back and forth, preventing the wastewater from having a fixed contact position with the top filter plate. The transmission motor drives the rotating shaft, which in turn drives the eccentric wheel, causing the eccentric wheel to vibrate the filter plates. This vibration separates coal lumps and coal powder from the filter plates, preventing coal lumps and powder from clogging the filter holes and improving separation efficiency.
[0004] However, the aforementioned patents have the following shortcomings: the filtered coal powder particles contain moisture, and there is a certain degree of adhesion between the coal powder particles and the filter plate. Vibration of the filter plate alone is insufficient for discharging the particles, and it is also inconvenient to adjust the filter plate used for particle grading, as well as to adjust the outer diameter of the particles used for grading. Therefore, we propose a particle grading and separation device for coal chemical wastewater. Utility Model Content
[0005] In view of the problems existing in the prior art, the purpose of this utility model is to provide a particle classification and separation device for coal chemical wastewater.
[0006] To solve the above problems, this utility model adopts the following technical solution: a particle classification and separation device for coal chemical wastewater, including a separation box, a plurality of first slots and a second slot, each of the second slots having a collection box fitted inside, a supporting mesh plate fixedly fitted to the bottom of the collection box, each of the first slots having a filter screen fitted inside, the top surface of the filter screen being flush with the top surface of the collection box, a water injection mechanism being provided at the top of the separation box, a plurality of moving slots being provided on the back of the separation box, a transmission box being fixedly connected to the back of the separation box and outside the moving slots, each of the transmission boxes having a reciprocating screw rotatably connected to its inner cavity via bearings, a transmission plate fitted outside the reciprocating screw, the end of the transmission plate extending through the moving slots into the inner cavity of the separation box and fixedly connected to a scraper, the bottom surface of the scraper being in contact with the top surface of the filter screen, and a second reduction motor being fixedly installed at the end of each transmission box, the output shafts of the plurality of second reduction motors being connected to the end of the reciprocating screw via couplings.
[0007] As a preferred embodiment of this utility model, the front of the separation box and below the second slot are provided with a second screw hole, the end of the collection box is fixedly connected to a second fixing seat, the second fixing seat is provided with a second fixing hole, the inner cavity of the second fixing hole is fitted with a second wing screw, and the end of the second wing screw is threaded into the inner cavity of the second screw hole.
[0008] As a preferred embodiment of this utility model, a first screw hole is provided on the front of the separation box and below the first slot. One end of the filter screen is fixedly connected to a first fixing seat. A first fixing hole is provided on the first fixing seat. A first wing screw is sleeved in the inner cavity of the first fixing hole. The end of the first wing screw is threaded into the inner cavity of the first screw hole.
[0009] As a preferred embodiment of this utility model, the water injection mechanism includes a Z-shaped tube rotatably connected to the top of the separation tank via a bearing and a first reduction motor fixedly installed on the top surface of the separation tank. The bottom end of the Z-shaped tube extends into the inner cavity of the separation tank, and a rotary joint is fixedly installed at the top end of the Z-shaped tube. A water guide pipe is fixedly connected to the top end of the rotary joint. A first gear is fixedly sleeved on the output shaft of the first reduction motor, and a second gear is fixedly sleeved on the side of the top end of the Z-shaped tube. The second gear and the first gear mesh with each other.
[0010] As a preferred embodiment of this utility model, a drainage hopper is provided at the bottom of the separation box, and a control panel is fixedly installed on the side of the separation box. The control panel is electrically connected to the second reduction motor and the first reduction motor respectively.
[0011] In a preferred embodiment of this utility model, the outer side of the transmission plate is fitted with the inner wall of the transmission box.
[0012] In a preferred embodiment of this utility model, the inner wall of the first slot is fitted with the outer side of the filter screen, and the inner wall of the second slot is fitted with the outer side of the collection box.
[0013] Compared with the prior art, the advantages of this utility model are: (1) In this utility model, wastewater particles are separated by multiple filter screens, and multiple second reduction motors drive multiple reciprocating screws to rotate. The screw transmission between the reciprocating screws and the transmission plate drives the transmission plate and scraper to move laterally back and forth. The scraper scrapes the particles filtered down from multiple filter screens into the inner cavity of the collection box for collection, and ensures the filtration effect of the filter screens, avoiding the problem that the coal powder particles are difficult to discharge due to the certain adhesion between them and the filter plate.
[0014] (2) In this utility model, the filter screen is fixed by the cooperation of the first butterfly screw, the first fixing seat and the first screw hole. At the same time, the filter screen can be removed and replaced so that filter screens with different pore sizes can be selected to classify and separate wastewater particles. The collection box can be removed by rotating the second butterfly screw to process the collected particles. Attached Figure Description
[0015] Figure 1 is a schematic diagram of the overall structure of this utility model.
[0016] Figure 2 is an exploded view of the overall structure of this utility model.
[0017] Figure 3 is a cross-sectional schematic diagram of the transmission box of this utility model.
[0018] Figure 4 is a cross-sectional schematic diagram of the separation box of this utility model.
[0019] Figure 5 is a structural schematic diagram of the collection box of this utility model.
[0020] Figure 6 is a schematic diagram of the structure of the filter screen of this utility model.
[0021] The following are the labeling details in the diagram: 1. Separation box; 2. Water injection mechanism; 3. First slot; 4. Second slot; 5. Collection box; 6. Support mesh plate; 7. Filter screen; 8. Transmission box; 9. Moving groove; 10. Reciprocating screw; 11. Transmission plate; 12. Second geared motor; 13. Scraper; 14. First screw hole; 15. First fixing seat; 16. First fixing hole; 17. First wing screw; 18. Second screw hole; 19. Second fixing seat; 20. Second fixing hole; 21. Second wing screw; 22. First geared motor; 23. Z-shaped tube; 24. First gear; 25. Rotary joint; 26. Water guide pipe; 27. Drain hopper; 28. Control panel; 29. Second gear. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.
[0023] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Example 1
[0025] As shown in Figures 1 to 6, a particle classification and separation device for coal chemical wastewater includes a separation box 1. The separation box 1 has multiple first slots 3 and second slots 4. Each second slot 4 has a collection box 5 fitted inside its inner cavity. A support mesh plate 6 is fixedly fitted to the bottom of the inner cavity of each collection box 5. Each first slot 3 has a filter screen 7 fitted inside its inner cavity. The aperture of the multiple filter screens 7 gradually decreases from top to bottom. Simultaneously, the aperture of the support mesh plate 6 is smaller than the aperture of all the filter screens 7. The top surface of the filter screen 7 is flush with the top surface of the collection box 5. A water injection mechanism 2 is provided at the top of the separation box 1. Multiple moving grooves 9 are provided on the back of the separation box 1. A transmission box 8 is fixedly connected to the back of the separation box 1 and outside the moving grooves 9. Each transmission box 8 has a reciprocating screw 10 rotatably connected to its inner cavity via bearings. A transmission plate 11 is fitted outside the reciprocating screw 10. The transmission plate 11 has a mechanism that interacts with the reciprocating screw 10. The transmission hole of the phase drive, the reciprocating screw 10 and the transmission plate 11 form a screw drive mechanism, which is the prior art. The end of the transmission plate 11 extends through the moving groove 9 into the inner cavity of the separation box 1 and is fixedly connected to the scraper 13. The bottom surface of the scraper 13 is in contact with the top surface of the filter screen 7. The ends of the transmission box 8 are respectively fixedly installed with the second reduction motor 12. The output shafts of the multiple second reduction motors 12 are respectively connected to the ends of the reciprocating screw 10 through couplings. The outer side of the transmission plate 11 is in contact with the inner wall of the transmission box 8. The inner wall of the transmission box 8 is used to limit the transmission plate 11, so that the transmission plate 11 can only move along the axial direction of the reciprocating screw 10. The inner wall of the first slot 3 is in contact with the outer side of the filter screen 7 to ensure the stability of the filter screen 7 when it is installed from the first slot 3. The inner wall of the second slot 4 is in contact with the outer side of the collection box 5 to ensure the stability of the collection box 5 when it is installed from the second slot 4. Example 2
[0026] Based on Embodiment 1, as shown in Figures 1 to 6, a second screw hole 18 is provided on the front of the separation box 1 and below the second slot 4. A second fixing seat 19 is fixedly connected to the end of the collection box 5. A second fixing hole 20 is provided on the second fixing seat 19. A second wing screw 21 is fitted into the inner cavity of the second fixing hole 20. The end of the second wing screw 21 is threaded into the inner cavity of the second screw hole 18. The collection box 5 is fixed by the cooperation of the second wing screw 21, the second fixing seat 19, and the second screw hole 18. A first screw hole 14 is provided on the front of the separation box 1 and below the first slot 3. A first fixing seat 15 is fixedly connected to one end of the filter screen 7. A first fixing hole 16 is provided on the first fixing seat 15. A first wing screw 17 is fitted into the inner cavity of the first fixing hole 16. The end of the first wing screw 17 is threaded into the inner cavity of the first screw hole 14. The first wing screw 17, the first fixing seat 15, and the first screw hole 14 are used to fix the collection box 5. The filter screen 7 is fixed in place by the combination of the two. Example 3
[0027] Based on Embodiments 1 and 2, as shown in Figures 1 to 4, the water injection mechanism 2 includes a Z-shaped tube 23 rotatably connected to the top of the separation tank 1 via bearings and a first reduction motor 22 fixedly installed on the top surface of the separation tank 1. The bottom end of the Z-shaped tube 23 extends into the inner cavity of the separation tank 1, and a rotary joint 25 is fixedly installed at the top end of the Z-shaped tube 23. A water guide pipe 26 is fixedly connected to the top end of the rotary joint 25. A first gear 24 is fixedly sleeved on the output shaft of the first reduction motor 22, and a second gear 29 is fixedly sleeved on the side of the top end of the Z-shaped tube 23. The second gear 29 and the first gear 24 mesh with each other. A drain hopper 27 is provided at the bottom of the separation tank 1 to discharge the filtered wastewater. A control panel 28 is fixedly installed on the side of the separation tank 1. The control panel 28 is electrically connected to the second reduction motor 12 and the first reduction motor 22, respectively. The control panel 28 is used to control the second reduction motor 12 and the first reduction motor 22. Control is performed by using the power supply of an external device to control the control panel 28, the second geared motor 12, and the first geared motor 22; this is existing technology.
[0028] It should be noted that this utility model is a particle grading and separation device for coal chemical wastewater. In use, firstly, the first reduction motor 22 is started to drive the first gear 24 to rotate. The meshing transmission between the first gear 24 and the second gear 29 drives the Z-shaped tube 23 to rotate. Simultaneously, the wastewater is guided into the inner cavity of the separation tank 1 via the water guide pipe 26, rotary joint 25, and Z-shaped tube 23, causing the wastewater to fall onto the filter screen 7 at the top of the inner cavity of the separation tank 1. Then, the wastewater is filtered step-by-step through multiple filter screens 7, thereby separating the coal chemical particles. The filtered wastewater is discharged from the drain hopper 27. Next, multiple second reduction motors 12 are started to drive multiple reciprocating screws 10 to rotate. The screw transmission between the reciprocating screws 10 and the transmission plate 11 drives the transmission plate 11 and scraper 13 to move laterally back and forth. The scraper 13 uses the multiple filter screens 7... The particles filtered down are scraped into the inner cavity of the collection box 5 and collected, ensuring the filtration effect of the filter screen 7. Finally, rotating the second butterfly screw 21 can release the fixing of the collection box 5, thereby removing the collection box 5 to process the collected particles. In addition, removing the first butterfly screw 17 releases the fixing of the filter screen 7, thereby cleaning the particles trapped in the filter holes of the filter screen 7. At the same time, the filter screen 7 can be replaced, so that filter screens with different pore sizes can be selected to classify and separate wastewater particles.
[0029] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model based on the technical solution and its improved concept should be covered within the protection scope of the present utility model.
Claims
1. A particle classification and separation device for coal chemical wastewater, comprising a separation tank (1), characterized in that: The separation box (1) is provided with multiple first slots (3) and second slots (4). The inner cavity of each second slot (4) is fitted with a collection box (5). A support mesh plate (6) is fixedly fitted to the bottom of the inner cavity of the collection box (5). The inner cavity of each first slot (3) is fitted with a filter screen (7). The top surface of the filter screen (7) is flush with the top surface of the collection box (5). A water injection mechanism (2) is provided on the top of the separation box (1). Multiple moving slots (9) are provided on the back of the separation box (1). The back of the separation box (1) is located outside the moving slots (9). A transmission box (8) is fixedly connected. The inner cavity of the transmission box (8) is rotatably connected to a reciprocating screw (10) through a bearing. A transmission plate (11) is sleeved on the outer side of the reciprocating screw (10). The end of the transmission plate (11) extends through the moving groove (9) to the inner cavity of the separation box (1) and is fixedly connected to a scraper (13). The bottom surface of the scraper (13) is in contact with the top surface of the filter screen (7). A second reduction motor (12) is fixedly installed at the end of the transmission box (8). The output shafts of multiple second reduction motors (12) are connected to the end of the reciprocating screw (10) through a coupling.
2. The particle classification and separation device for coal chemical wastewater according to claim 1, characterized in that: The front of the separation box (1) and below the second slot (4) are provided with a second screw hole (18). The end of the collection box (5) is fixedly connected to a second fixing seat (19). The second fixing seat (19) is provided with a second fixing hole (20). The inner cavity of the second fixing hole (20) is fitted with a second wing screw (21). The end of the second wing screw (21) is threaded into the inner cavity of the second screw hole (18).
3. The particle classification and separation device for coal chemical wastewater according to claim 1, characterized in that: A first screw hole (14) is provided on the front of the separation box (1) and below the first slot (3). One end of the filter screen (7) is fixedly connected to a first fixing seat (15). A first fixing hole (16) is provided on the first fixing seat (15). A first wing screw (17) is sleeved in the inner cavity of the first fixing hole (16). The end of the first wing screw (17) is threaded into the inner cavity of the first screw hole (14).
4. The particle classification and separation device for coal chemical wastewater according to claim 1, characterized in that: The water injection mechanism (2) includes a Z-shaped tube (23) rotatably connected to the top of the separation box (1) via a bearing and a first geared motor (22) fixedly installed on the top surface of the separation box (1). The bottom end of the Z-shaped tube (23) extends into the inner cavity of the separation box (1). A rotary joint (25) is fixedly installed at the top end of the Z-shaped tube (23). A water guide pipe (26) is fixedly connected to the top end of the rotary joint (25). A first gear (24) is fixedly sleeved on the output shaft of the first geared motor (22). A second gear (29) is fixedly sleeved on the side of the top end of the Z-shaped tube (23). The second gear (29) and the first gear (24) mesh with each other.
5. The particle classification and separation device for coal chemical wastewater according to claim 4, characterized in that: The bottom of the separation box (1) is provided with a drainage hopper (27), and a control panel (28) is fixedly installed on the side of the separation box (1). The control panel (28) is electrically connected to the second reduction motor (12) and the first reduction motor (22) respectively.
6. The particle classification and separation device for coal chemical wastewater according to claim 1, characterized in that: The outer side of the transmission plate (11) is in contact with the inner wall of the transmission box (8).
7. The particle classification and separation device for coal chemical wastewater according to claim 1, characterized in that: The inner wall of the first slot (3) is in contact with the outer side of the filter (7), and the inner wall of the second slot (4) is in contact with the outer side of the collection box (5).
Citation Information
Patent Citations
Grading separation device for coal chemical industry wastewater particles
CN220802247U