A dust cleaning device for a bag filter
Patent Information
- Application Number
- CN202521956220.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-11
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2035-09-11
AI Technical Summary
[0005]对现有技术的不足,本实用新型提供了一种袋式除尘器的清灰装置,解决了为了增加过滤性能,布袋呈堆叠褶皱状,部分灰尘堆积在褶皱缝隙的内部,而通过震动导致灰尘无法完全的从褶皱缝隙内部清除的问题
[0014]本实用新型所公开的技术方案中,通过气泵产生的高压气体经由软管、横管和中通管输送至滤袋内部的连通管,形成高压气体反吹系统,实现了对滤袋褶皱缝隙深处积灰的强力清除,解决了传统震动方式无法彻底清除褶皱内部灰尘的问题,显著提高了清灰效率,通过设置在底箱内部倾斜安装的内盒配合两侧震动电机的振动力以及弹簧的弹性支撑,实现了灰尘在振动作用下的自动输送和筛分,解决了灰尘堆积难以排出的问题,通过振动筛分提高了灰尘处理的自动化程度,通过内盒底部设置的钢丝过滤网结构,实现了对收集灰尘的颗粒大小分类,解决了混合灰尘后续处理不便的问题,较大颗粒经出料槽排入三角盒,细小颗粒透过过滤网落入梯形盒,提高了灰尘收集的分类效率。
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Figure CN224699873U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dust collector cleaning technology, specifically a dust cleaning device for a bag filter. Background Technology
[0002] The dust removal device for a bag filter disclosed in CN208574368U includes a housing. A rotating motor is connected to the outer wall of the housing via a support plate. The output end of the rotating motor is connected to a rotating shaft. A driving bevel gear is evenly connected to the rotating shaft. The rotating shaft is connected to a stirring structure via the driving bevel gear. The stirring structure includes a driven bevel gear, a crossbar, a rotating rod, a short rod, a medium-long rod, a long rod, a vertical plate, and a ball. The rotating rod is fixedly connected to the bottom of the driven bevel gear. A crossbar is symmetrically and evenly fixedly connected to the rotating rod. The other end of the crossbar is fixedly connected to the middle of the vertical plate. The vertical plate is provided with a short rod, a medium-long rod, and a long rod. The rotating rod is rotatably connected to the crossbar and installed inside the filter bag. A sliding rod is symmetrically fixedly connected to the bottom of the housing. A discharge plate is slidably connected to the sliding rod. A vibrator is provided at the bottom of the discharge plate. A processor and a control switch are provided on the outer wall of the housing.
[0003] The dust on the surface of the bag is completely removed, and it is also convenient to clean up the accumulated dust.
[0004] However, in order to increase filtration performance, the filter bags are stacked and pleated, and some dust accumulates inside the gaps between the pleats. Vibration can prevent the dust from being completely removed from the gaps between the pleats, so this solution is not very efficient for cleaning the filter bags. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides a dust removal device for a bag filter, which solves the problem that in order to increase filtration performance, the filter bags are stacked and pleated, and some dust accumulates inside the pleats, which cannot be completely removed by vibration.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a dust removal device for a bag filter, comprising a housing, an air inlet pipe on one side of the housing, and an air outlet pipe on the other side of the housing. The interior of the housing contains a rectangular array of filter bags, each filter bag having a connecting pipe on its surface. The sides of each filter bag are interconnected via short pipes. Two sides of the filter bags in the matrix are connected to a T-junction pipe, with one end of each T-junction pipe connected to a positioning pipe. One positioning pipe is connected to the air inlet pipe, and the other positioning pipe is connected to the air outlet pipe. A support plate is provided on the front of the housing, and an air pump is provided on the top of the support plate. A flexible hose is connected to the air outlet of the air pump, and one end of the flexible hose is connected to a horizontal pipe.
[0007] Several central tubes are equidistantly arranged on the side of the horizontal tube. One end of each central tube penetrates the interior of the box and is connected to a connecting tube. A bottom box is provided at the bottom of the box. An inclined inner box is provided inside the bottom box. Vibration motors are provided on both sides of the inner box.
[0008] In a specific embodiment, springs are provided on both the back and front ends of the inner box, and one end of each spring is fixedly connected to the inner wall of the bottom box. A discharge trough is provided in the middle of the front of the inner box, and the inner bottom surface of the inner box is a filter screen woven from steel wire. A triangular box is provided on the front of the bottom box and the discharge trough is connected to the triangular box. A trapezoidal box is provided at the bottom of the bottom box.
[0009] In one specific embodiment, the air pump is connected to the central pipe via a hose and a horizontal pipe to form a high-pressure gas cleaning system.
[0010] In one specific embodiment, the filter screen is disposed at the bottom of the inner box to classify dust particles by size.
[0011] In one specific embodiment, the triangular box is disposed on the front of the bottom box for collecting larger dust particles discharged from the discharge chute.
[0012] In one specific embodiment, the trapezoidal box is disposed at the bottom of the base box to collect fine dust particles that fall through the filter screen.
[0013] Compared with the prior art, the present invention provides a dust removal device for a bag filter, which has the following beneficial effects:
[0014] In the technical solution disclosed in this utility model, high-pressure gas generated by an air pump is transported through a hose, a horizontal pipe, and a central pipe to a connecting pipe inside the filter bag, forming a high-pressure gas backflushing system. This system effectively removes dust accumulated deep in the folds and gaps of the filter bag, solving the problem that traditional vibration methods cannot completely remove dust inside the folds and significantly improving dust removal efficiency. The inner box, installed at an angle inside the bottom box, combined with the vibration force of the vibrating motors on both sides and the elastic support of the springs, enables automatic conveying and screening of dust under vibration, solving the problem of dust accumulation and difficulty in discharge. Vibration screening improves the automation level of dust handling. The steel wire filter screen structure at the bottom of the inner box enables the classification of collected dust particles by size, solving the problem of inconvenient subsequent processing of mixed dust. Larger particles are discharged into the triangular box through the discharge chute, while finer particles fall into the trapezoidal box through the filter screen, improving the classification efficiency of dust collection. Attached Figure Description
[0015] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments of this application and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the box structure of this utility model;
[0018] Figure 3 This is a schematic diagram of the filter bag structure of this utility model;
[0019] Figure 4 This is a schematic diagram of the inner box structure of this utility model.
[0020] In the diagram: 1. Box body; 2. Air inlet pipe; 3. Air outlet pipe; 4. Filter bag; 5. Connecting pipe; 6. T-connector pipe; 7. Positioning pipe; 8. Support plate; 9. Air pump; 10. Hose; 11. Horizontal pipe; 12. Central pipe; 13. Bottom box; 14. Inner box; 15. Vibration motor; 16. Spring; 17. Discharge chute; 18. Filter screen; 19. Triangular box; 20. Trapezoidal box. Detailed Implementation
[0021] The following will describe in detail the implementation of this application with reference to the accompanying drawings and embodiments, so that the implementation process of how this application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.
[0022] Figures 1-4 In one embodiment of this utility model, a dust removal device for a bag filter includes a housing 1. An air inlet pipe 2 is provided on one side of the housing 1, and an air outlet pipe 3 is provided on the other side of the housing 1. Several filter bags 4 are arranged in a rectangular array inside the housing 1. Each filter bag 4 has a connecting pipe 5 on its surface. The sides of each filter bag 4 are interconnected by short pipes. Two sides of the filter bags 4 in the matrix are connected to a three-way pipe 6, and one end of each three-way pipe 6 is connected to a positioning pipe 7. One positioning pipe 7 is connected to the air inlet pipe 2, and the other positioning pipe 7 is connected to the air outlet pipe 3. A support plate 8 is provided on the front of the housing 1. An air pump 9 is provided on the top of the support plate 8. A hose 10 is connected to the air outlet of the air pump 9, and a horizontal pipe 11 is connected to one end of the hose 10.
[0023] The specific problem addressed in this embodiment is to solve the problem that, in order to increase filtration performance, the filter bag is stacked and pleated, and some dust accumulates inside the gaps between the pleats, and vibration makes it impossible to completely remove the dust from inside the gaps between the pleats. This invention utilizes a high-pressure gas pump 9 to deliver high-pressure gas through a hose 10, a horizontal pipe 11, and a central pipe 12 to a connecting pipe 5 inside the filter bag 4, forming a high-pressure gas backflushing system. This system effectively removes dust accumulated deep within the folds of the filter bag 4, solving the problem that traditional vibration methods cannot thoroughly remove dust from inside the folds and significantly improving dust removal efficiency. The inner box 14, installed at an angle inside the bottom box 13, works in conjunction with the vibration force of the two side vibration motors 15 and the elastic support of the springs 16 to achieve automatic conveying and sieving of dust under vibration, solving the problem of dust accumulation and difficulty in discharge. Vibration sieving improves the automation level of dust handling. The steel wire filter screen 18 structure at the bottom of the inner box 14 enables particle size classification of collected dust, solving the problem of inconvenient subsequent processing of mixed dust. Larger particles are discharged into the triangular box 19 through the discharge chute 17, while smaller particles pass through the filter screen 18 and fall into the trapezoidal box 20, improving the classification efficiency of dust collection.
[0024] Several central through pipes 12 are equidistantly arranged on the side of the horizontal pipe 11. One end of each central through pipe 12 penetrates the interior of the housing 1 and is connected to the connecting pipe 5. A bottom box 13 is provided at the bottom of the housing 1. An inclined inner box 14 is provided inside the bottom box 13. Vibration motors 15 are provided on both sides of the inner box 14. In this specific embodiment, when the dust removal device of the bag filter is implemented, the dust-laden gas enters the housing 1 from the inlet pipe 2 and is filtered by the matrix-arranged filter bags 4. Each filter bag 4 is interconnected with the connecting pipe 5 on its surface and the short pipe on its side to form a filter network. The filtered clean gas then passes through the filter bags. The air is discharged through the outlet pipe 3 on the other side; when dust removal is required, the air pump 9 on the support plate 8 is started, and the generated high-pressure gas is delivered to the horizontal pipe 11 through the hose 10, and then blown back into the connecting pipe 5 inside the filter bag 4 through the central pipe 12 set at equal intervals, so as to realize the powerful back-blowing dust removal of the filter bag 4; the removed dust falls into the inclined inner box 14 in the bottom box 13, and the vibration force generated by the vibration motor 15 set on both sides of the inner box 14 promotes the conveying and screening of dust. The high-pressure gas back-blowing system realizes the deep dust removal of the filter bag 4, solves the problem of difficult dust removal of the pleated filter bag 4, and improves the dust removal efficiency.
[0025] In this specific embodiment, springs 16 are provided on the back and front end faces of the inner box 14. One end of each spring 16 is fixedly connected to the inner wall of the bottom box 13. A discharge groove 17 is provided in the middle of the front of the inner box 14. The inner bottom surface of the inner box 14 is a filter screen 18 made of steel wire. A triangular box 19 is provided on the front of the bottom box 13 and the discharge groove 17 is connected to the triangular box 19. A trapezoidal box 20 is provided at the bottom of the bottom box 13.
[0026] The inner box 14 is suspended inside the base box 13 by springs 16 set on the back and front end faces, forming an elastic support system. When the vibration motor 15 works, the inner box 14 vibrates in cooperation with the springs 16, accelerating the flow and screening of dust. The dust in the inner box 14 is sorted by size by the wire mesh 18. Larger particles are discharged from the discharge chute 17 on the front into the triangular box 19 under the action of vibration, while fine particles fall into the trapezoidal box 20 at the bottom through the filter 18. The automated conveying and screening of dust is realized through the coordinated vibration of the springs 16 and the vibration motor 15, which improves the processing efficiency.
[0027] In this specific embodiment, the air pump 9 is connected to the central pipe 12 via the hose 10 and the horizontal pipe 11 to form a high-pressure gas cleaning system;
[0028] The air pump 9 serves as a high-pressure air source, delivering gas to the horizontal pipe 11 via the connection of the hose 10. The central pipes 12, which are evenly distributed on the horizontal pipe 11, ensure that the high-pressure gas is evenly distributed to the connecting pipes 5 of each filter bag 4, forming a systematic dust removal airflow channel. The connection of the air pump 9, hose 10, and horizontal pipe 11 constitutes a complete high-pressure gas dust removal system, ensuring the reliability and uniformity of the dust removal operation.
[0029] In this specific embodiment, the filter screen 18 is disposed at the bottom of the inner box 14 to classify dust particles by size;
[0030] The steel wire filter 18 installed at the bottom of the inner box 14 screens the falling dust during vibration. Larger particles are trapped on the surface of the filter 18 and gradually move towards the discharge chute 17, while fine particles fall directly through the mesh, realizing automatic classification of particulate matter. The screening function of the filter 18 enables dust to be collected according to particle size, which provides convenience for subsequent processing.
[0031] In this specific embodiment, the triangular box 19 is disposed on the front of the bottom box 13 to collect larger dust particles discharged from the discharge chute 17;
[0032] The triangular box 19 is positioned on the front of the bottom box 13 and connects with the discharge chute 17. Large dust particles that have been screened in the inner box 14 are continuously discharged from the discharge chute 17 under vibration and directly enter the triangular box 19 for storage. The triangular box 19 enables the centralized collection of large dust particles, avoiding dust accumulation and secondary dust generation.
[0033] In this specific embodiment, the trapezoidal box 20 is disposed at the bottom of the base box 13 to collect fine dust particles falling through the filter screen 18;
[0034] The trapezoidal box 20 is located at the bottom of the base box 13, directly below the filter screen 18. Fine dust particles passing through the filter screen 18 fall naturally into the trapezoidal box 20 under the action of gravity and are collected. The trapezoidal box 20 realizes the special collection of fine dust particles and improves the dust classification and processing function.
[0035] Working principle: Dust-laden gas enters the housing 1 through the inlet pipe 2 and is filtered by the matrix-arranged filter bags 4. Clean gas is discharged from the outlet pipe 3. During dust removal, the high-pressure gas generated by the air pump 9 is blown in the opposite direction into the connecting pipe 5 inside the filter bag 4 through the hose 10, horizontal pipe 11 and central pipe 12 to achieve dust removal. The shaken dust falls into the inclined inner box 14 of the bottom box 13. Through the synergistic action of the vibration motor 15 and the spring 16, the dust is vibrated and screened. Larger particles enter the triangular box 19 through the discharge chute 17, while finer particles pass through the filter screen 18 at the bottom of the inner box 14 and fall into the trapezoidal box 20, completing the classification and collection of dust.
[0036] The control method of this utility model is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail.
[0037] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A dust removal device for a bag filter, comprising a housing (1), characterized in that: An air inlet pipe (2) is provided on one side of the box (1), and an air outlet pipe (3) is provided on the other side of the box (1). Several filter bags (4) are arranged in a rectangular array inside the box (1). A connecting pipe (5) is provided on the surface of each filter bag (4). The sides of each filter bag (4) are connected to each other through short pipes. Two sides of the matrix filter bags (4) are connected to a three-way pipe (6), and one end of the three-way pipe (6) is connected to a positioning pipe (7). One side of the positioning pipe (7) is connected to the air inlet pipe (2), and the other side of the positioning pipe (7) is connected to the air outlet pipe (3). A support plate (8) is provided on the front of the box (1). An air pump (9) is provided on the top of the support plate (8). A hose (10) is connected to the air outlet of the air pump (9), and a horizontal pipe (11) is connected to one end of the hose (10). The horizontal tube (11) has several central tubes (12) equidistantly arranged on its side. One end of each central tube (12) penetrates the interior of the box body (1) and is connected to the connecting tube (5). The bottom of the box body (1) is provided with a bottom box (13). The bottom box (13) is provided with an inclined inner box (14). Both sides of the inner box (14) are provided with vibration motors (15).
2. The dust removal device for a bag filter according to claim 1, characterized in that: Springs (16) are provided on the back and front end faces of the inner box (14). One end of each spring (16) is fixedly connected to the inner wall of the bottom box (13). A discharge trough (17) is provided in the middle of the front of the inner box (14). The inner bottom surface of the inner box (14) is a filter screen (18) made of steel wire. A triangular box (19) is provided on the front of the bottom box (13) and the discharge trough (17) is connected to the triangular box (19). A trapezoidal box (20) is provided at the bottom of the bottom box (13).
3. The dust removal device for a bag filter according to claim 1, characterized in that: The air pump (9) is connected to the central pipe (12) via a hose (10) and a horizontal pipe (11) to form a high-pressure gas cleaning system.
4. The dust removal device for a bag filter according to claim 2, characterized in that: The filter (18) is located at the bottom of the inner box (14) to classify dust particles by size.
5. The dust removal device for a bag filter according to claim 2, characterized in that: The triangular box (19) is located on the front of the bottom box (13) to collect larger dust particles discharged from the discharge chute (17).
6. The dust removal device for a bag filter according to claim 2, characterized in that: The trapezoidal box (20) is located at the bottom of the base box (13) to collect fine dust particles that fall through the filter screen (18).
Citation Information
Patent Citations
Dust cleaning device of bag type dust remover
CN208574368U