A homogenizing emulsification device for pesticide products

CN224700009UActive Publication Date: 2026-09-01HUBEI KANGXIN AGRO IND
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Patent Information

Application Number
CN202522105700.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-29
Publication Date
2026-09-01
Estimated Expiration
2035-09-29

AI Technical Summary

Technical Problem

[0004]本实用新型的目的在于克服上述技术不足,提出一种农药产品的均质乳化装置,解决现有技术中农药乳化装置的乳化效率和乳化质量不高的技术问题

Benefits of technology

[0015]与现有技术相比,本实用新型提供的一种农药产品的均质乳化装置通过设置罐体、搅拌单元、驱动件和若干扇叶架,罐体设置有搅拌腔、以及连通搅拌腔的供料口和出料口,待乳化的农药可通过供料口填装于罐体,农药玩车乳化后,从出料口通出,搅拌单元转动连接于罐体并延伸至搅拌腔,驱动件与搅拌单元连接,在进行农药乳化工作时,驱动件驱动搅拌单元转动,从而对搅拌腔的农药进行搅拌,并带动农药在搅拌腔内旋转,对农药进行乳化,由于乳化装置还设置有若干旋转扇叶,农药旋转过程中,将带动各旋转扇叶进行转动,旋转扇叶通过旋转,可将农药打散,并使农药形成扰流,从而有助于农药的乳化,显著提升农药的乳化质量和乳化效率。

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Abstract

This utility model discloses a homogenization emulsification device for pesticide products, including a tank, a stirring unit, a driving component, and several fan blades. The tank is provided with a stirring chamber, and a feed port and a discharge port connecting the stirring chamber. The pesticide to be emulsified can be filled into the tank through the feed port. After the pesticide is emulsified, it is discharged from the discharge port. The stirring unit is rotatably connected to the tank and extends into the stirring chamber. The driving component is connected to the stirring unit. During the pesticide emulsification process, the driving component drives the stirring unit to rotate, thereby stirring the pesticide in the stirring chamber and causing the pesticide to rotate in the stirring chamber, thus emulsifying the pesticide. Since the emulsification device is also provided with several rotating fan blades, the rotation of the pesticide will drive the rotating fan blades to rotate. The rotating fan blades can disperse the pesticide and create turbulence, thereby helping the pesticide to emulsify and significantly improving the emulsification quality and efficiency of the pesticide.
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Description

Technical Field

[0001] This utility model relates to the field of pesticide production technology, specifically to a homogenization and emulsification device for pesticide products. Background Technology

[0002] The core working principle of homogenization emulsification is to disperse and homogenize various materials by utilizing mechanical shear force and fluid dynamics effects.

[0003] In the prior art, the homogenization emulsification device for a pesticide product mainly achieves the shearing and stirring effect through an internal high-speed rotating stirring rod and plate. The shearing efficiency is low, which in turn leads to a low intensity of rotation and turbulence of the liquid, resulting in a decrease in the subsequent dispersion and emulsification effect, resulting in low emulsification efficiency, prolonging the processing cycle of stirring and emulsification, and low emulsification quality. Utility Model Content

[0004] The purpose of this invention is to overcome the above-mentioned technical deficiencies and propose a homogenization emulsification device for pesticide products, thereby solving the technical problems of low emulsification efficiency and emulsification quality in existing pesticide emulsification devices.

[0005] To achieve the above-mentioned technical objectives, the present invention adopts the following technical solution: This utility model provides a homogenization and emulsification device for pesticide products, comprising: The tank body is provided with a stirring chamber, and a feed port and a discharge port communicating with the stirring chamber. The stirring chamber is used to fill the pesticide to be stirred. A stirring unit is rotatably connected to the tank and extends into the stirring chamber, used to stir the pesticide in the stirring chamber by rotation and drive the pesticide to rotate. A driving component, connected to the stirring unit, is used to drive the stirring unit to rotate; Several fan blade holders are fixed at intervals to the inner wall of the stirring chamber; A plurality of rotating fan blades are rotatably connected to the fan blade frame along the height direction of the mixing chamber, and the rotating fan blades are configured to rotate under the influence of pesticides.

[0006] In some embodiments, the rotating fan blades include a rotating shaft and a spiral fan blade, the rotating shaft being rotatably connected to the fan blade frame, and the spiral fan blades being fixed to the rotating shaft.

[0007] In some embodiments, the stirring unit includes a plurality of stirring racks, each of which is rotatably connected to the tank body, and the driving member is connected to each of the stirring racks for driving each of the stirring racks to rotate.

[0008] In some embodiments, the stirring rack is provided with a plurality of stirring rods, and each stirring rod is spaced apart along the height direction of the stirring chamber.

[0009] In some embodiments, the stirring rods are spaced apart along the circumferential direction of the stirring frame.

[0010] In some embodiments, the stirring rods of adjacent stirring racks are staggered along the height direction of the stirring chamber.

[0011] In some embodiments, each of the stirring racks is provided with a transmission gear, and the driving component includes a motor and a drive gear. The motor is fixed to the tank body, and the drive gear is fixed to the motor shaft and meshes with each of the transmission gears.

[0012] In some embodiments, the tank includes a body and a top cover, the top cover being disposed on the body and detachably connected to the body, and the stirring unit being mounted on the top cover.

[0013] In some embodiments, the homogenizing emulsification apparatus further includes a mounting frame, the main body being fixed to the mounting frame, and the upper cover being slidably connected to the mounting frame.

[0014] In some embodiments, the homogenizing emulsification apparatus further includes a lifting member fixed to the mounting frame for driving the upper cover to slide along the mounting frame.

[0015] Compared with the prior art, the homogenization emulsification device for pesticide products provided by this utility model is configured with a tank, a stirring unit, a driving component, and several fan blades. The tank is provided with a stirring chamber and a feed port and a discharge port connecting the stirring chamber. The pesticide to be emulsified can be filled into the tank through the feed port. After the pesticide is emulsified, it is discharged from the discharge port. The stirring unit is rotatably connected to the tank and extends into the stirring chamber. The driving component is connected to the stirring unit. During the pesticide emulsification process, the driving component drives the stirring unit to rotate, thereby stirring the pesticide in the stirring chamber and causing the pesticide to rotate in the stirring chamber, thus emulsifying the pesticide. Since the emulsification device is also provided with several rotating fan blades, the rotation of the pesticide will drive the rotating fan blades to rotate. The rotating fan blades can disperse the pesticide and create turbulence, thereby helping the pesticide emulsify and significantly improving the emulsification quality and efficiency of the pesticide. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of a homogenizing emulsification device for pesticide products provided in an embodiment of this utility model; Figure 2 This is a front view of a homogenizing emulsification device for pesticide products provided in an embodiment of this utility model; Figure 3 It is along Figure 2 Sectional view of line AA in the middle; Figure 4This is a schematic diagram of the hidden top cover of a homogenization emulsification device for pesticide products provided in an embodiment of this utility model.

[0017] Labels for each item in the figure: 10. Tank body; 11. Mixing chamber; 12. Feed port; 13. Discharge port; 14. Main body; 15. Top cover; 16. Sliding frame; 20. Stirring unit; 21. Stirring frame; 22. Stirring rod; 23. Transmission gear; 30. Driving components; 31. Motor; 32. Driving gear; 40. Fan blade holder; 41. Rotating fan blade; 411. Shaft; 412. Spiral fan blade; 50. Mounting bracket; 51. Mounting ring; 52. Supply slide bar; 60. Lifting components. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0019] Current pesticide emulsification devices emulsify pesticides by simply stirring them, resulting in poor mixing and low emulsification efficiency. To address the technical problems of low emulsification efficiency and quality in existing pesticide emulsification devices, this invention provides a homogenizing emulsification device for pesticide products. This device utilizes the rotation of the pesticide to drive the synchronous rotation of fan blades. The rotation of the fan blades assists in pesticide emulsification, achieving efficient emulsification and improving emulsification efficiency.

[0020] It should be noted that the homogenizing emulsification device for pesticide products described in this utility model is used for, but not limited to, the emulsification of pesticides. For ease of explanation, this utility model only uses the application of a homogenizing emulsification device for pesticide products in pesticide emulsification as an example. The principle of applying the homogenizing emulsification device for pesticide products to the emulsification of other substances such as cosmetics, coatings, and petroleum is essentially the same as that applied to pesticide emulsification, and will not be elaborated here.

[0021] Please see Figures 1-4The present invention provides a homogenizing emulsification device for pesticide products, comprising a tank 10, a stirring unit 20, a driving component 30, a plurality of fan blade holders 40, and a plurality of rotating fan blades 41. The tank 10 is provided with a stirring chamber 11, and a feed port 12 and a discharge port 13 communicating with the stirring chamber 11. The stirring chamber 11 is filled with pesticide to be stirred. The stirring unit 20 is rotatably connected to the tank 10 and extends to the stirring chamber 11, and is used to stir the pesticide in the stirring chamber 11 by rotation and drive the pesticide to rotate. The driving component 30 is connected to the stirring unit 20 and is used to drive the stirring unit 20 to rotate. Each fan blade holder 40 is fixed at intervals to the inner wall of the stirring chamber 11. Each rotating fan blade 41 is rotatably connected to the fan blade holder 40 along the height direction of the stirring chamber 11. The rotating fan blades 41 are configured to rotate under the drive of the pesticide.

[0022] Specifically, the homogenizing emulsification device comprises a tank 10, a stirring unit 20, a drive unit 30, and several fan blade frames 40. The tank 10 has a stirring chamber 11, and a feed port 12 and a discharge port 13 connecting the stirring chamber 11. The pesticide to be emulsified is filled into the tank 10 through the feed port 12. After the pesticide is emulsified, it is discharged from the discharge port 13. The stirring unit 20 is rotatably connected to the tank 10 and extends into the stirring chamber 11. The drive unit 30 is connected to the stirring unit 20. During pesticide emulsification, the drive unit 30 drives the stirring unit 20 to rotate, thereby stirring the pesticide in the stirring chamber 11 and causing the pesticide to rotate within the stirring chamber 11 to emulsify the pesticide. Since the emulsification device is also equipped with several rotating fan blades 41, the rotation of the pesticide will drive each rotating fan blade 41 to rotate. The rotating fan blades 41 can disperse the pesticide and create turbulence, which helps the pesticide emulsify and significantly improves the emulsification quality and emulsification efficiency of the pesticide.

[0023] In one embodiment, please refer to Figures 1-3 The tank body 10 includes a main body 14 and a top cover 15. The top cover is attached to the main body 14 and detachably connected to it. The stirring unit 20 is installed on the top cover 15. Specifically, by providing a split structure of the main body 14 and the top cover 15 in the tank body 10, and by installing the stirring unit 20 on the top cover 15, the stirring unit 20 can be disassembled simultaneously by removing the top cover 15, which facilitates the cleaning, installation, and maintenance of the stirring unit 20.

[0024] In this embodiment, please refer to Figure 1 The feed port 12 is located on the side of the main body 14, and the discharge port 13 is located at the bottom of the main body 14. The bottom of the main body 14 is designed with a conical structure to facilitate material discharge.

[0025] In one embodiment, please refer to Figures 3-4The mixing unit 20 includes several mixing racks 21, each of which is rotatably connected to the tank body 10. A drive unit 30 is connected to each mixing rack 21 and drives the mixing racks 21 to rotate. Specifically, during pesticide emulsification, the drive unit 30 drives each mixing rack 21 to rotate synchronously. Under the coordinated mixing of the mixing racks 21, the pesticide undergoes a shearing effect, thereby accelerating pesticide emulsification and improving the quality of pesticide emulsification.

[0026] In one embodiment, please refer to Figures 3-4 The mixing rack 21 is equipped with several mixing rods 22, which are spaced apart along the height of the mixing chamber 11. Specifically, each mixing rack 21 can mix pesticides by rotating the mixing rods 22, and the rotation of the mixing rods 22 can disperse the pesticides, thereby promoting pesticide emulsification.

[0027] In one embodiment, please refer to Figures 3-4 Each stirring rod 22 is spaced apart along the circumference of the stirring frame 21. Specifically, by spacing the stirring rods 22 along the circumference of the stirring frame 21, the number of stirring rods 22 can be increased, thereby increasing the stirring frequency and accelerating the emulsification of pesticides.

[0028] In one embodiment, the stirring rods 22 of adjacent stirring racks 21 are staggered along the height direction of the stirring chamber 11. Specifically, the staggering of the stirring rods 22 of adjacent stirring racks 21 enables each stirring rod 22 of adjacent stirring racks 21 to create a shearing effect on the stirred pesticide, effectively improving emulsification quality and emulsification efficiency.

[0029] In one embodiment, please refer to Figures 1-2 Each mixing rack 21 is equipped with a transmission gear 23. The driving component 30 includes a motor 31 and a drive gear 32. The motor 31 is fixed to the tank body 10, and the drive gear 32 is fixed to the shaft of the motor 31 and meshes with each transmission gear 23. Specifically, during the emulsification of pesticides, the motor 31 drives the drive gear 32 to rotate, and the drive gear 32 drives each transmission gear 23 to rotate, ultimately realizing the rotation of each mixing rack 21.

[0030] In one embodiment, please refer to Figures 3-4 The rotating fan blade 41 includes a rotating shaft 411 and a spiral fan blade 412. The rotating shaft 411 is rotatably connected to the fan blade holder 40, and the spiral fan blade 412 is fixed to the rotating shaft 411.

[0031] In one embodiment, please refer to Figures 1-4The pesticide product homogenization and emulsification device also includes a mounting frame 50, with the main body 14 fixed to the mounting frame 50 and the upper cover 15 slidably connected to the mounting frame 50. Specifically, the tank 10 can be opened by the main body 14 being fixed to the mounting frame 50 and the upper cover 15 sliding along the mounting frame 50. Since a certain amount of gas will be formed during the pesticide emulsification process, to promptly discharge this gas from the tank 10, the upper cover 15 can be slid to separate it from the main body 14. At this time, the stirring unit 20 and the driving component 30 are raised along with the upper cover 15, discharging the gas without stopping the emulsification operation. In this embodiment, please refer to Figures 1-4 The mounting bracket 50 is provided with a mounting ring 51 and a sliding rod 52. The main body 14 is fixed to the mounting ring 51, and the upper cover 15 is provided with a sliding frame 16, which is slidably connected to the sliding rod 52.

[0032] In one embodiment, please refer to Figures 3-4 The homogenizing emulsification device for pesticide products also includes a lifting component 60, which is fixed to the mounting frame 50 and used to drive the upper cover 15 to slide along the mounting frame 50. Specifically, the upper cover 15 can be raised under the drive of the lifting component 60, and the lifting component 60 can provide support for the upper cover 15.

[0033] In this embodiment, the lifting component 60 is a hydraulic cylinder.

[0034] To better understand this utility model, the following is combined with... Figures 1 to 4 The technical solution of this utility model is described in detail below: When the pesticide homogenizing emulsification device emulsifies pesticides, the pesticide to be emulsified is filled into the tank 10 through the feed port 12 via a pipeline. After the addition is completed, the motor 31 starts and drives each stirring rack 21 to rotate through the drive gear 32. The stirring rack 21 can stir the pesticide through each stirring rod 22. At the same time, the pesticide drives each rotating fan to rotate, homogenizing and emulsifying the pesticide. The high tangential velocity generated by the high speed rotation of the stirring rack 21 and the dispersion of the pesticide by the rotating fan cause the pesticide to be subjected to strong mechanical and hydraulic shearing, centrifugal extrusion, liquid layer friction, impact tearing and turbulence in the narrow gap, which instantly and evenly disperses and emulsifies the pesticide. After high-frequency circulation, a stable and high-quality emulsified pesticide is finally obtained.

[0035] The specific embodiments of this utility model described above do not constitute a limitation on the scope of protection of this utility model. Any other corresponding changes and modifications made based on the technical concept of this utility model should be included within the scope of protection of the claims of this utility model.

Claims

1. A homogenizing emulsification device for pesticide products, characterized in that, include: The tank body is provided with a stirring chamber, and a feed port and a discharge port communicating with the stirring chamber. The stirring chamber is used to fill the pesticide to be stirred. A stirring unit is rotatably connected to the tank and extends into the stirring chamber, used to stir the pesticide in the stirring chamber by rotation and drive the pesticide to rotate. A driving component, connected to the stirring unit, is used to drive the stirring unit to rotate; Several fan blade holders are fixed at intervals to the inner wall of the stirring chamber; A plurality of rotating fan blades are rotatably connected to the fan blade frame along the height direction of the mixing chamber, and the rotating fan blades are configured to rotate under the influence of pesticides.

2. The homogenizing emulsification device for pesticide products according to claim 1, characterized in that, The rotating fan blades include a rotating shaft and a spiral fan blade. The rotating shaft is rotatably connected to the fan blade frame, and the spiral fan blades are fixed to the rotating shaft.

3. The homogenizing emulsification device for pesticide products according to claim 1, characterized in that, The stirring unit includes several stirring racks, each of which is rotatably connected to the tank body. The driving component is connected to each of the stirring racks and is used to drive each of the stirring racks to rotate.

4. The homogenizing emulsification device for pesticide products according to claim 3, characterized in that, The stirring rack is provided with a plurality of stirring rods, and the stirring rods are spaced apart along the height direction of the stirring chamber.

5. The homogenizing emulsification device for pesticide products according to claim 4, characterized in that, Each of the stirring rods is spaced apart along the circumference of the stirring frame.

6. The homogenizing emulsification device for pesticide products according to claim 4, characterized in that, The stirring rods of adjacent stirring racks are staggered along the height direction of the stirring chamber.

7. The homogenizing emulsification device for pesticide products according to claim 3, characterized in that, Each of the stirring racks is equipped with a transmission gear. The driving component includes a motor and a driving gear. The motor is fixed to the tank body, and the driving gear is fixed to the motor shaft and meshes with each of the transmission gears.

8. A homogenizing emulsification apparatus for a pesticide product according to any one of claims 1-7, characterized in that, The tank includes a main body and a top cover. The top cover is disposed on the main body and detachably connected to the main body, and the stirring unit is installed on the top cover.

9. The homogenizing emulsification device for pesticide products according to claim 8, characterized in that, It also includes a mounting bracket, the main body is fixed to the mounting bracket, and the upper cover is slidably connected to the mounting bracket.

10. The homogenizing emulsification device for pesticide products according to claim 9, characterized in that, It also includes a lifting component, which is fixed to the mounting frame and is used to drive the upper cover to slide along the mounting frame.