A high-efficiency three-dimensional motion mixer for anti-clogging materials

Abstract

This utility model discloses a high-efficiency three-dimensional motion mixer for preventing material blockage, belonging to the field of mixer technology. The high-efficiency three-dimensional motion mixer for preventing material blockage includes a main frame and a mixing tank. A rotating shaft rocker arm is provided between the mixing tank and the main frame. One end of the mixing tank has a discharge port, and the other end has a feeding port. Both the discharge port and the feeding port have caps on their outer surfaces. To solve the problem of material sticking to the walls or clumping during the mixing of some viscous materials in existing three-dimensional motion mixers, which prevents effective mixing, the independent internal rotating roller structure can continuously and automatically clean the tank walls and break up material arches. This avoids the industry pain points of easy blockage and residue caused by viscous and wet materials, ensuring batch purity and production continuity.

Description

Technical Field

[0001] This utility model relates to the field of mixer technology, specifically a high-efficiency three-dimensional motion mixer that prevents material blockage. Background Technology

[0002] Existing three-dimensional motion mixers sometimes cause materials to stick to the walls or clump together during the mixing of some viscous materials, making it impossible for the materials to mix effectively. Utility Model Content

[0003] The purpose of this invention is to provide a high-efficiency three-dimensional motion mixer that prevents material blockage. The independent internal rotating roller structure can continuously and automatically clean the tank wall and break up the material arch, thereby avoiding the industry pain points of easy blockage and residue of sticky and wet materials, ensuring batch purity and production continuity, and solving the problems in the prior art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency three-dimensional motion mixer for preventing material blockage, comprising a main frame and a mixing tank, wherein a rotating shaft rocker arm is provided between the mixing tank and the main frame, wherein a discharge port is provided at one end of the mixing tank and a feeding port is provided at the other end of the mixing tank, and both the discharge port and the feeding port are provided with caps on their outer surfaces, and the rotating shaft rocker arm is installed on the outer sides of both ends of the mixing tank.

[0005] Preferably, one end of the rotating shaft rocker arm is provided with a drive shaft, and a bidirectional hinge shaft is provided between the drive shaft and the rotating shaft rocker arm, the bidirectional hinge shaft being rotatably connected to the drive shaft and the rotating shaft rocker arm respectively.

[0006] Preferably, the drive shaft extends to the inner side of the main frame, and a sealed bearing is provided at the front end of the rotating shaft rocker arm, with an inner rotating roller disposed between the sealed bearings.

[0007] Preferably, the inner rotating roller is rotatably connected to the rocker arm of the rotating shaft via a sealed bearing, and the inner rotating roller is located inside the mixing tank.

[0008] Preferably, a motor assembly is provided inside the main frame, and a tension adjustment plate is provided above the motor assembly. Both the tension adjustment plate and the inner side of the main frame are provided with sprockets.

[0009] Preferably, the sprocket and drive shaft are connected to the motor assembly via a drive chain, and the tension adjustment plate is slidably connected to the main frame via a lead screw.

[0010] Compared with the prior art, the beneficial effects of this utility model are:

[0011] 1. The unique bidirectional hinge shaft drive structure of this utility model generates true three-dimensional motion, which makes the material roll violently without dead angles. Multiple mixing mechanisms work simultaneously, which greatly shortens the mixing time and can achieve a high degree of uniformity that is difficult to achieve with traditional mixers.

[0012] 2. This utility model has an independent internal rotating roller structure inside the tank. The relative motion generated during the mixing process can continuously and automatically clean the tank wall and break up the material arch, thereby avoiding the industry pain points of easy clogging and residue of sticky and wet materials, and ensuring the purity of batches and the continuity of production. Attached Figure Description

[0013] Figure 1 This is the overall front view of the present invention;

[0014] Figure 2 This is an overall side view of the present invention;

[0015] Figure 3 This is a schematic diagram of the internal structure of the main frame of this utility model;

[0016] Figure 4 This is a schematic diagram of the rotating rocker arm structure of this utility model.

[0017] In the diagram: 1. Main frame; 2. Rotating shaft rocker arm; 3. Mixing tank; 101. Motor assembly; 102. Tension adjustment plate; 103. Sprocket; 104. Transmission chain; 201. Transmission shaft; 202. Two-way hinge shaft; 203. Sealed bearing; 204. Inner rotating roller; 301. Discharge tank opening; 302. Feeding tank opening. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] To address the issue of materials sticking to the walls or clumping during the mixing of viscous materials in existing three-dimensional motion mixers, thus hindering effective mixing; please refer to... Figure 1-4 The present invention provides the following solution:

[0020] A high-efficiency three-dimensional motion mixer for preventing material blockage includes a main frame 1 and a mixing tank 3. A rotating shaft rocker arm 2 is provided between the mixing tank 3 and the main frame 1. One end of the mixing tank 3 is provided with a discharge port 301, and the other end of the mixing tank 3 is provided with a feeding port 302. The outer surfaces of both the discharge port 301 and the feeding port 302 are provided with caps. The rotating shaft rocker arm 2 is installed on the outer sides of both ends of the mixing tank 3.

[0021] In this embodiment, after the material is fed into the mixing tank 3 from the feeding tank opening 302, the material is lifted to the top of the tank and then falls under the action of gravity; the material in different parts permeates and shears due to the difference in movement speed; finally, the multi-component materials achieve a high degree of uniform mixing in a short time, effectively eliminating the stratification and segregation caused by large differences in specific gravity and particle size.

[0022] A drive shaft 201 is provided at one end of the rotating shaft rocker arm 2. A two-way hinge shaft 202 is provided between the drive shaft 201 and the rotating shaft rocker arm 2. The two-way hinge shaft 202 is rotatably connected to the drive shaft 201 and the rotating shaft rocker arm 2 respectively. The drive shaft 201 extends to the inner side of the main frame 1. A sealed bearing 203 is provided at the front end of the rotating shaft rocker arm 2. An inner rotating roller 204 is provided between the sealed bearings 203. The inner rotating roller 204 is rotatably connected to the rotating shaft rocker arm 2 through the sealed bearings 203. The inner rotating roller 204 is located inside the mixing tank 3.

[0023] In this embodiment, when the mixing tank 3 undergoes three-dimensional motion, the material inside the tank will experience relative friction and collision with the inner rotating roller 204. More importantly, due to inertia, the inner rotating roller 204 will generate a slow, lag-dependent, and asynchronous rotation or oscillation relative to the moving tank. The inner rotating roller 204 acts like a dynamic scraper, its surface constantly sweeping across the inner wall of the tank, effectively preventing wet and easily sticky materials from clumping and accumulating on the tank wall. For material arches or bridges that may form in the middle, the presence of the inner rotating roller 204 has a direct impact and destructive effect, ensuring that the material is always in a smooth flow state. During discharge, near the discharge tank opening 301, the relative motion of the inner rotating roller 204 can further agitate the material, promoting its smooth discharge, and completely solving the clogging problem that easily occurs at the discharge port of traditional mixers.

[0024] The main frame 1 is equipped with a motor assembly 101 inside, and a tension adjustment plate 102 is provided above the motor assembly 101. Both the tension adjustment plate 102 and the inner side of the main frame 1 are provided with sprockets 103. The sprockets 103 and the drive shaft 201 are connected to the motor assembly 101 through a drive chain 104. The tension adjustment plate 102 is slidably connected to the main frame 1 through a lead screw.

[0025] In this embodiment, the starting motor assembly 101 generates power that is transmitted to the sprockets 103 on both sides via the transmission chain 104. The sprockets 103 drive the transmission shaft 201 connected to them to rotate. The transmission shaft 201 is connected to the rotating shaft rocker arm 2 via a bidirectional hinge 202. The bidirectional hinge allows the rotating shaft rocker arm 2 to not only rotate itself under the drive of the transmission shaft 201, but also to swing within a certain angle range. This causes the mixing tank 3, which is fixed to the front end of the two rotating shaft rocker arms 2, to participate in two basic movements simultaneously: one is rotation around its own axis, and the other is swinging with the rocker arms. This causes the mixing tank 3 to generate a turbulent, irregular three-dimensional tumbling motion in space.

[0026] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency three-dimensional motion mixer for preventing material blockage, characterized in that, The system includes a main frame (1) and a mixing tank (3). A rotating shaft rocker arm (2) is provided between the mixing tank (3) and the main frame (1). One end of the mixing tank (3) is provided with a discharge port (301), and the other end of the mixing tank (3) is provided with a feeding port (302). The outer surfaces of the discharge port (301) and the feeding port (302) are both provided with caps. The rotating shaft rocker arm (2) is installed on the outer sides of both ends of the mixing tank (3).

2. The high-efficiency three-dimensional motion mixer for anti-clogging materials according to claim 1, characterized in that: One end of the rotating shaft rocker arm (2) is provided with a transmission shaft (201), and a two-way hinge shaft (202) is provided between the transmission shaft (201) and the rotating shaft rocker arm (2). The two-way hinge shaft (202) is rotatably connected to the transmission shaft (201) and the rotating shaft rocker arm (2) respectively.

3. The high-efficiency three-dimensional motion mixer for anti-clogging materials according to claim 2, characterized in that: The drive shaft (201) extends to the inner side of the main frame (1), and a sealed bearing (203) is provided at the front end of the rotating shaft rocker arm (2), and an inner rotating roller (204) is provided between the sealed bearings (203).

4. The high-efficiency three-dimensional motion mixer for anti-clogging materials according to claim 3, characterized in that: The inner rotating roller (204) is rotatably connected to the rotating shaft rocker arm (2) through a sealed bearing (203), and the inner rotating roller (204) is located inside the mixing tank (3).

5. A high-efficiency three-dimensional motion mixer for anti-clogging materials according to claim 1, characterized in that: The main frame (1) is equipped with a motor assembly (101) inside, and a tension adjustment plate (102) is provided above the motor assembly (101). Both the tension adjustment plate (102) and the inner side of the main frame (1) are equipped with sprockets (103).

6. A high-efficiency three-dimensional motion mixer for anti-clogging materials according to claim 5, characterized in that: The sprocket (103) and drive shaft (201) are connected to the motor assembly (101) via a drive chain (104), and the tension adjustment plate (102) is slidably connected to the main frame (1) via a lead screw.

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