A composite carbon source mixing device for easy and precise ingredient dispensing
Patent Information
- Application Number
- CN202522090534.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-28
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2035-09-28
AI Technical Summary
[0004]为解决上述技术问题,提供一种便于精准配料的复合碳源混合设备,本技术方案解决了上述背景技术中提出的现有的混合装置在使用时,由于部分复合碳源的固体原料在存放时会产生一定的结块现象,这些结块的原料容易在装置的底部沉积,难以与其他原料充分混合,从而影响产品的一致性的问题
本实用新型设置有搅拌罐对原料进行初步破碎,原料经过初步破碎后再投入箱体内进行混合,箱体中设置的旋转叶片能够将箱体底部沉积的物料抄起,抄起后的物料可通过螺旋搅拌叶向上输送,从而与上方的物料充分混合,从而提高产品的均匀性和质量的稳定性。
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Figure CN224700087U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of composite carbon sources, specifically to a composite carbon source mixing device that facilitates precise ingredient mixing. Background Technology
[0002] Compound carbon source is a type of microbial nutrient. It is a new type of carbon source that is compounded based on the growth characteristics of microorganisms on the basis of traditional carbon sources. Therefore, its effect is more targeted and the dosage is much lower than that of traditional carbon sources such as glucose, sodium acetate, and starch.
[0003] In existing mixing devices, some solid raw materials of composite carbon sources will clump together during storage. These clumps tend to settle at the bottom of the device, making it difficult to mix them thoroughly with other raw materials, thus affecting the uniformity and quality stability of the product. Therefore, a composite carbon source mixing device that facilitates precise batching is proposed to solve the problems mentioned above. Utility Model Content
[0004] To solve the above-mentioned technical problems, a composite carbon source mixing device that facilitates precise batching is provided. This technical solution addresses the problem mentioned in the background art that, during the use of existing mixing devices, some solid raw materials of composite carbon sources will clump together during storage. These clumped raw materials tend to settle at the bottom of the device, making it difficult to mix them fully with other raw materials, thus affecting the consistency of the product.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A composite carbon source mixing device for easy and precise ingredient dispensing, characterized in that: it includes a box body, a cover fixedly connected to the top of the box body, a transparent measuring cylinder provided on the upper surface of the cover body, a level gauge installed inside the transparent measuring cylinder, a connecting pipe fixedly connected to the lower end of the transparent measuring cylinder, a solenoid valve provided on the connecting pipe, the lower end of the connecting pipe penetrating the upper end of the cover body and extending into the interior of the box body, a stirring tank installed on the top left side of the cover body, a cross support plate fixedly connected to the upper end of the stirring tank, a motor fixedly installed on the upper end of the cross support plate, the output end of the motor penetrating the upper end of the cross support plate and fixedly connected to a cross stirring frame, a second motor installed at the bottom of the box body, and a heating unit provided on one side of the box body.
[0006] Preferably, the heating unit includes a water storage tank, a vertical water pump is fixedly connected to the upper end of the water storage tank, a water pump is installed at the input end of the vertical water pump, the other end of the water pump is connected to the water storage tank, a water injection pipe is fixedly connected to the output end of the vertical water pump, a water bath chamber is opened inside the tank, the end of the water injection pipe away from the vertical water pump passes through the left end of the tank and extends into the water bath chamber, a surrounding heat exchange pipe is fixedly connected inside the water bath chamber, a return pipe is fixedly connected to the right end of the tank, the other end of the return pipe is connected to the inside of the water storage tank, and the two ends of the heat exchange pipe are connected to the water injection pipe and the return pipe, respectively.
[0007] Preferably, the second output end of the motor passes through the bottom of the housing and is fixedly connected to a rotating shaft, and the outer surface of the rotating shaft is fixedly connected with a spiral stirring blade and a fixing sleeve from top to bottom.
[0008] Preferably, the bottom of the box is fixed with support legs at all four corners, the right end of the box is connected to a discharge pipe, and the top of the mixing tank is equipped with a detachable transparent cover.
[0009] Preferably, an electric heating plate is installed inside the water storage tank, a support base is fixedly connected to the lower end of the water storage tank, an insulation layer is fixedly connected to the inside of the water bath cavity outside the heat exchange tube, and a liquid level observation window and a heating switch are provided on the left end of the water storage tank.
[0010] Preferably, a rotating blade is fixedly connected to the outer surface of the fixed sleeve.
[0011] Compared with the prior art, this utility model provides a composite carbon source mixing device that facilitates precise ingredient dispensing, and has the following beneficial effects: This invention features a mixing tank for initial crushing of raw materials. After initial crushing, the raw materials are fed into a mixing chamber for further mixing. Rotating blades within the mixing chamber scoop up materials deposited at the bottom of the chamber. The scooped-up materials are then conveyed upwards by spiral mixing blades, thus fully mixing with the materials above, thereby improving the uniformity and quality stability of the product. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a structural schematic diagram of the present invention from another perspective; Figure 3 This is a schematic diagram of the water bath chamber in this utility model; Figure 4 This is a schematic diagram of the internal structure of the water storage tank in this utility model.
[0013] The following components are labeled in the diagram: 1. Box body; 2. Cover; 3. Connecting pipe; 4. Solenoid valve; 5. Transparent measuring cylinder; 501. Level gauge; 6. Mixing tank; 7. Motor 1; 701. Cross support plate; 702. Removable transparent cover; 8. Heating unit; 801. Water storage tank; 802. Vertical water pump; 803. Pumping pipe; 804. Injection pipe; 805. Level observation window; 806. Heating switch; 807. Support base; 808. Heat exchange pipe; 809. Return pipe; 810. Electric heating plate; 9. Cross mixing frame; 10. Rotating shaft; 11. Water bath chamber; 12. Spiral mixing blade; 13. Rotating blade; 14. Fixing sleeve; 15. Discharge pipe; 16. Motor 2; 17. Support leg; 18. Insulation layer. Detailed Implementation
[0014] The following description is intended to disclose the present invention so that those skilled in the art can implement it. The preferred embodiments described below are merely examples, and other obvious variations will occur to those skilled in the art.
[0015] Reference Figures 1-4 As shown, a composite carbon source mixing device for easy and precise batching includes a housing 1, a cover 2 fixedly connected to the top of the housing 1, a transparent measuring cylinder 5 on the upper surface of the cover 2, a level gauge 501 installed inside the transparent measuring cylinder 5, a connecting pipe 3 fixedly connected to the lower end of the transparent measuring cylinder 5, a solenoid valve 4 installed on the connecting pipe 3, the lower end of the connecting pipe 3 passing through the upper end of the cover 2 and extending into the interior of the housing 1, a mixing tank 6 installed on the top left side of the cover 2, a cross support plate 701 fixedly connected to the upper end of the mixing tank 6, a motor 7 fixedly installed on the upper end of the cross support plate 701, the output end of the motor 7 passing through the upper end of the cross support plate 701 and fixedly connected to a cross stirring frame 9, a motor 16 installed at the bottom of the housing 1, and a heating unit 8 installed on one side of the housing 1.
[0016] Furthermore, the interior of the transparent volumetric cylinder 5 is used to store liquid raw materials. The liquid level in the transparent volumetric cylinder 5 can be monitored in real time by the liquid level gauge 501 installed inside the transparent volumetric cylinder 5. The liquid level gauge 501 and the solenoid valve 4 are both electrically connected to an external controller. The external controller can preset the amount of liquid raw materials to be added and calculate the liquid level difference before and after the raw materials are added. When liquid raw materials need to be added, the solenoid valve 4 automatically opens, and the liquid raw materials enter the interior of the box 1 through the connecting pipe 3. During this process, the liquid level gauge 501 monitors the liquid level in the transparent volumetric cylinder 5 in real time. When the liquid level reaches the target value, the solenoid valve 4 automatically closes, thereby achieving accurate addition of liquid raw materials.
[0017] Reference Figure 2As shown, the heating unit 8 includes a water storage tank 801. A vertical water pump 802 is fixedly connected to the upper end of the water storage tank 801. A water pump pipe 803 is installed at the input end of the vertical water pump 802. The other end of the water pump pipe 803 is connected to the water storage tank 801. A water injection pipe 804 is fixedly connected to the output end of the vertical water pump 802. A water bath chamber 11 is opened inside the tank body 1. The end of the water injection pipe 804 away from the vertical water pump 802 passes through the left end of the tank body 1 and extends into the water bath chamber 11. A surrounding heat exchange pipe 808 is fixedly connected inside the water bath chamber 11. A return pipe 809 is fixedly connected to the right end of the tank body 1. The other end of the return pipe 809 is connected to the inside of the water storage tank 801. The two ends of the heat exchange pipe 808 are connected to the water injection pipe 804 and the return pipe 809, respectively. A liquid level observation window 805 and a heating switch 806 are provided on the left end of the water storage tank 801.
[0018] Furthermore, the heating switch 806 is electrically connected to the electric heating plate 810 to control the opening and closing of the electric heating plate 810. In low-temperature environments, the electric heating plate 810 can heat the water inside the water storage tank 801. The heated water can be transported to the heat exchange pipe 808 of the water bath chamber 11 through the pumping pipe 803, the vertical water pump 802, and the water injection pipe 804, thereby increasing the temperature of the water bath chamber 11 and heating the raw materials inside the tank 1. The water after heat exchange flows back to the water storage tank 801 through the return pipe 809 to achieve water circulation, improving the operation of the mixing device in low-temperature environments.
[0019] Reference Figure 3 As shown, the output end of motor 16 passes through the bottom of the box 1 and is fixedly connected to a rotating shaft 10. The outer surface of the rotating shaft 10 is fixedly connected to a spiral stirring blade 12 and a fixing sleeve 14 from top to bottom. The outer surface of the fixing sleeve 14 is fixedly connected to a rotating blade 13. The rotating blade 13 is inclined towards the bottom of the inner side of the box 1 and the lower end of the rotating blade 13 is tightly attached to the bottom of the inner side of the box 1.
[0020] Furthermore, the rotating shaft is driven by the motor 16, which in turn drives the rotating blades 13 and the spiral stirring blades 12 to stir the material. The rotating blades 13 are tilted so that they can scoop up the material at the bottom of the box 1. The scooped material will be conveyed upward with the spiral stirring blades 12 and mixed with other materials, thereby preventing the material from settling in the box 1 and improving the uniformity of mixing.
[0021] Furthermore, support legs 17 are fixed at the four corners of the bottom of the box 1, and a discharge pipe 15 is connected to the right end of the box 1. A detachable transparent cover plate 702 is installed on the top of the mixing tank 6 to prevent the leakage of dust-like solid carbon sources.
[0022] Furthermore, an electric heating plate 810 is installed inside the water storage tank 801, a support base 807 is fixedly connected to the lower end of the water storage tank 801, and an insulation layer 18 is fixedly connected to the inside of the water bath chamber 11 outside the heat exchange pipe 808.
[0023] Working principle and usage process of this utility model: When using this device, first remove the detachable transparent cover 702 installed on the mixing tank 6, and then add the solid carbon source such as starch or corn cob to be crushed and stirred through the opening at the top of the mixing tank 6. After the addition is completed, reinstall the detachable transparent cover 702 back onto the mixing tank 6. When processing liquid carbon sources, the amount of liquid carbon source added is preset by operating the level gauge 501. After the preset is completed, the solenoid valve 4 automatically opens, and the liquid raw material enters the interior of the tank 1 through the connecting pipe 3. During this process, the level gauge 501 monitors the liquid level in the transparent measuring cylinder 5 in real time. When the liquid level reaches the target value, the solenoid valve 4 automatically closes, stopping the injection of liquid raw material. During the addition of solid carbon sources, the motor 7 starts, and its output shaft drives the cross stirring frame 9 to rotate, crushing and initially stirring the solid carbon source. After the solid carbon source is crushed, it enters the tank through the connection between the cover 2 and the tank 1. The mixing process takes place inside the body 1. The rotating blades 13 inside the body 1 can push the raw materials deposited at the bottom of the body 1 upwards. The pushed raw materials are further conveyed upwards by the spiral stirring blades 12, so that the materials in the body 1 are fully mixed, thereby improving the uniformity and quality stability of the product. The heating unit 8 is started by the heating switch 806. After the heating unit 8 is started, the electric heating plate 810 installed inside the water storage tank 801 can heat the water source inside the water storage tank 801. The heated water source can be transported to the heat exchange tube 808 in the water bath chamber 11 through the water pump 803, the vertical water pump 802 and the water injection pipe 804, thereby increasing the temperature of the water bath chamber 11 and thus heating the raw materials inside the body 1. After heat exchange, the water source flows back to the water storage tank 801 through the return pipe 809 to achieve water circulation, which improves the operation of the mixing device in low-temperature environments.
[0024] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A composite carbon source mixing device for easy and precise batching, characterized in that: The box includes a housing (1), a cover (2) is fixedly connected to the top of the housing (1), a transparent measuring cylinder (5) is provided on the upper surface of the cover (2), a liquid level gauge (501) is installed inside the transparent measuring cylinder (5), a connecting pipe (3) is fixedly connected to the lower end of the transparent measuring cylinder (5), a solenoid valve (4) is provided on the connecting pipe (3), the lower end of the connecting pipe (3) passes through the upper end of the cover (2) and extends into the inside of the housing (1), a stirring tank (6) is installed on the top left side of the cover (2), a cross support plate (701) is fixedly connected to the upper end of the stirring tank (6), a motor (7) is fixedly installed on the upper end of the cross support plate (701), the output end of the motor (7) passes through the upper end of the cross support plate (701) and is fixedly connected to a cross stirring frame (9), a motor (16) is installed at the bottom of the housing (1), and a heating unit (8) is provided on one side of the housing (1).
2. The composite carbon source mixing device according to claim 1, wherein: The heating unit (8) includes a water storage tank (801), a vertical water pump (802) is fixedly connected to the upper end of the water storage tank (801), a water pump (803) is installed at the input end of the vertical water pump (802), the other end of the water pump (803) is connected to the water storage tank (801), and a water injection pipe (804) is connected to the output end of the vertical water pump (802). A water bath chamber (11) is opened inside the tank (1), and the water injection pipe (804) is connected to the water storage tank (801). 4) The end away from the vertical water pump (802) passes through the box body (1) and extends into the water bath chamber (11). The water bath chamber (11) is fixedly connected to a ring-shaped heat exchange pipe (808). The right end of the box body (1) is fixedly connected to a return pipe (809). The other end of the return pipe (809) is connected to the inside of the water storage tank (801). The two ends of the heat exchange pipe (808) are connected to the water injection pipe (804) and the return pipe (809) respectively.
3. The composite carbon source mixing device for easy and precise batching according to claim 1, characterized in that: The output end of the second motor (16) passes through the bottom of the box (1) and is fixedly connected to a rotating shaft (10). The outer surface of the rotating shaft (10) is equipped with a spiral stirring blade (12) and a fixing sleeve (14) from top to bottom.
4. The composite carbon source mixing device for easy and precise batching according to claim 1, characterized in that: The bottom four corners of the box (1) are fixed with support legs (17), the right end of the box (1) is connected to the discharge pipe (15), and the top of the mixing tank (6) is equipped with a detachable transparent cover plate (702).
5. A composite carbon source mixing device for easy and precise batching according to claim 2, characterized in that: An electric heating plate (810) is installed inside the water storage tank (801). A support base (807) is fixedly connected to the lower end of the water storage tank (801). An insulation layer (18) is provided inside the water bath chamber (11) on the outside of the heat exchange tube (808). A liquid level observation window (805) and a heating switch (806) are provided on the left end of the water storage tank (801).
6. The composite carbon source mixing device for easy and precise batching according to claim 3, characterized in that: Rotating blades (13) are fixedly connected to the outer surface of the fixed sleeve (14).