A rapid mixing device for producing high-efficiency slag-reducing agents
Patent Information
- Application Number
- CN202522055037.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-24
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2035-09-24
AI Technical Summary
[0004]上述案例在使用时,是通过锥形齿轮和齿条带驱动,配合上滚珠使得旋转罐转动,再通过螺旋桨配合旋转罐混合罐体内部的原料,但是齿条带和滚珠均位于罐体内,导致原料容易沾染堵塞在齿条带和滚珠外,使得旋转罐难以顺畅转动,同时罐体为固定结构,使得罐体内和搅拌机构外凝结堆积原料后,难以对其进行清理
该实用新型,通过设置密闭盖、转座、安装圈和螺纹杆,使得密闭盖可启闭混合罐,并通过螺纹杆和安装圈的配合便于在转座外侧拆装搅拌组件,使得装置内部堆积堵塞后,便于对内部进行清理,提升了装置的使用寿命。
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Figure CN224700108U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of slag-reducing agent production technology, and in particular to a rapid mixing device for producing high-efficiency slag-reducing agents. Background Technology
[0002] In the production and sale of metals, it is necessary to smelt metal materials to a suitable standard. Slag-reducing agents are needed to assist in the smelting of metals, and rapid mixing devices are needed in the production of slag-reducing agents.
[0003] The patent with publication number CN218358845U discloses a rapid mixing device for producing high-efficiency slag-reducing agents, including a frame, a tank, and a No. 1 motor. The output end of the No. 1 motor is equipped with a propeller, the outer wall of the propeller is equipped with a sleeve, the outer wall of the sleeve is equipped with a connecting rod, the outer wall of the tank is equipped with a No. 2 motor, and the inner wall of the tank is equipped with a rotating tank.
[0004] In the above case, the rotating tank is driven by bevel gears and rack belts, which, together with ball bearings, make the rotating tank rotate. The propeller then works with the rotating tank to mix the raw materials inside. However, since the rack belt and ball bearings are both located inside the tank, the raw materials are easily contaminated and clogged on the outside of the rack belt and ball bearings, making it difficult for the rotating tank to rotate smoothly. At the same time, the tank is a fixed structure, making it difficult to clean the raw materials that have solidified and accumulated inside the tank and outside the mixing mechanism. Utility Model Content
[0005] The purpose of this invention is to provide a rapid mixing device for the production of high-efficiency slag-reducing agents, so as to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a rapid mixing device for producing high-efficiency slag-reducing agents, comprising a mixing tank, a sealed cover snapped onto the top of the mixing tank, a rotating seat rotatably connected to the center of the sealed cover, a rotating shaft rotatably connected to the inner side of the rotating seat, a stirring component for mixing slag-reducing agent raw materials snapped onto the outer side of the bottom end of the rotating seat, a driving component rotatably connected to the top of the sealed cover, a gear ring fixedly connected to the outer side of the rotating shaft above the rotating seat, the top end of the driving component meshing with the gear ring, a support ring fixedly connected to the bottom end of the inner side of the mixing tank, and the bottom of the stirring component abutting against the top of the support ring.
[0007] In a preferred embodiment, the stirring assembly includes a mounting ring slidably connected to the outside of the rotating base, with threaded rods threadedly connected to both sides of the mounting ring, and the other end of the mounting ring extending and threadedly connected to the inside of the rotating base.
[0008] In a preferred embodiment, a plurality of connecting frames are fixedly connected to the outer side of the mounting ring, the bottom of the plurality of connecting frames is fixedly connected to the same rotating frame, and a plurality of stirring blades are fixedly connected to the inner side of the rotating frame.
[0009] In a preferred embodiment, the rotating frame is rotatably connected to the inside of the mixing tank, the bottom end of the rotating frame is in rotatable contact with the top of the support ring, an inner cylinder is fixedly connected to the center of the inner side of the rotating frame, and the bottom end of the rotating shaft extends to the inside of the inner cylinder and is fixedly connected to a spiral blade.
[0010] In a preferred embodiment, the drive assembly includes a transmission seat rotatably connected to the top of the sealed cover and a driven seat fixedly connected to the outside of the rotating shaft, the driven seat being located between the sealed cover and the gear ring.
[0011] In a preferred embodiment, a driven gear is fixedly connected to the top of the transmission seat, which meshes with the gear ring. The same transmission belt is sleeved on the outer side of the transmission seat and the driven seat. Matching threads are opened on the outer side of the transmission seat and the driven seat and the inner side of the transmission belt. A rotary motor is fixedly connected to the top of the sealing cover, and its output end is fixedly connected to the top of the rotating shaft.
[0012] In a preferred embodiment, the bottom of the mixing tank is fixedly connected to a discharge pipe, the inside of the discharge pipe is slidably connected to a baffle, the outside of the mixing tank is fixedly connected to a bracket, and the top of the sealed cover is fixedly connected to a feeding pipe.
[0013] Compared with the prior art, the beneficial effects of this utility model are: This utility model, by setting a sealing cover, a rotating seat, a mounting ring, and a threaded rod, allows the sealing cover to open and close the mixing tank, and the cooperation of the threaded rod and the mounting ring facilitates the disassembly and assembly of the stirring components on the outside of the rotating seat. This makes it easier to clean the inside of the device after it becomes clogged, thus extending the service life of the device.
[0014] This invention, by setting up a drive component and a stirring component, enables the transmission seat to rotate when the rotating shaft rotates, through the meshing of the gear ring and the driven gear. Furthermore, through the transmission belt and the driven seat, the rotating seat and the stirring component can rotate synchronously in opposite directions with the rotating shaft. This not only saves on drive components but also avoids uneven rotation of the rotating frame due to material blockage, thereby improving the mixing efficiency of the materials. Attached Figure Description
[0015] Figure 1 A three-dimensional structural schematic diagram of a rapid mixing device for the production of a high-efficiency slag remover; Figure 2 This is a cross-sectional three-dimensional structural diagram of the mixing tank; Figure 3 for Figure 1 Enlarged view of point A; Figure 4 for Figure 2 Enlarged diagram of point B.
[0016] In the diagram: 1. Mixing tank; 2. Sealed cover; 3. Rotary seat; 4. Rotary shaft; 5. Mounting ring; 6. Threaded rod; 7. Connecting frame; 8. Rotary frame; 9. Stirring blade; 10. Inner cylinder; 11. Spiral blade; 12. Support ring; 13. Gear ring; 14. Driven gear; 15. Transmission seat; 16. Driven seat; 17. Transmission belt; 18. Discharge pipe; 19. Baffle. Detailed Implementation
[0017] The present invention will be further described below with reference to the embodiments.
[0018] The following embodiments are used to illustrate the present invention, but should not be used to limit the scope of protection of the present invention; the conditions in the embodiments can be further adjusted according to specific conditions, and simple improvements to the method of the present invention under the concept of the present invention are all within the scope of protection claimed by the present invention.
[0019] Please see Figures 1-4 This utility model provides a rapid mixing device for producing high-efficiency slag-reducing agents, including a mixing tank 1. A sealed cover 2 is snapped onto the top of the mixing tank 1. A rotating base 3 is rotatably connected to the center of the sealed cover 2. A rotating shaft 4 is rotatably connected to the inner side of the rotating base 3. A stirring assembly for mixing slag-reducing agent raw materials is snapped onto the outer side of the bottom of the rotating base 3. A driving assembly is rotatably connected to the top of the sealed cover 2. A gear ring 13 is fixedly connected to the outer side of the rotating shaft 4 above the rotating base 3. The top of the driving assembly meshes with the gear ring 13. The stirring assembly includes a mounting ring 5 slidably connected to the outer side of the rotating base 3. Several connecting frames 7 are fixedly connected to the outer side of the mounting ring 5. The bottom of the several connecting frames 7 is fixedly connected to the same rotating frame 8. Several stirring blades 9 are fixedly connected to the inner side of the rotating frame 8. The rotating frame 8 is rotatably connected to... Inside the mixing tank 1, at the center of the inner side of the rotating frame 8, an inner cylinder 10 is fixedly connected. The bottom end of the rotating shaft 4 extends to the inner side of the inner cylinder 10 and is fixedly connected to a spiral blade 11. The drive assembly includes a transmission seat 15 rotatably connected to the top of the sealed cover 2 and a driven seat 16 fixedly connected to the outside of the rotating shaft 4. The driven seat 16 is located between the sealed cover 2 and the gear ring 13. A driven gear 14 is fixedly connected to the top of the transmission seat 15, which meshes with the gear ring 13. The same transmission belt 17 is sleeved on the outside of the transmission seat 15 and the driven seat 16. The outer sides of the transmission seat 15 and the driven seat 16 and the inner side of the transmission belt 17 are provided with matching threads. A rotary motor is fixedly connected to the top of the sealed cover 2, and its output end is fixedly connected to the top of the rotating shaft 4. A feeding pipe is fixedly connected to the top of the sealed cover 2.
[0020] Various slag-reducing agent raw materials are poured into the mixing tank 1 through the feeding pipe. The rotary motor is started, which drives the rotating shaft 4 to rotate. At the same time, the gear ring 13 also rotates. Through the driven gear 14, the transmission seat 15 is driven to rotate in the opposite direction to the rotating shaft 4. Through the transmission belt 17 and the driven seat 16, the rotating seat 3 is driven to rotate in the same direction as the transmission seat 15. The rotating seat 3 drives the mounting ring 5 and the connecting frame 7 to rotate, so that the rotating shaft 4 and the rotating frame 8 rotate in opposite directions. The spiral blade 11 rotates with the rotating shaft 4, so that the raw materials enter from the bottom of the inner cylinder 10 and then flow upward to move to the top of the mixing tank 1. The rotating frame 8 drives the stirring blade 9 to stir the raw materials.
[0021] The gear ring 13 on the outer side of the rotating shaft 4 meshes precisely with the driven gear 14, allowing the transmission seat 15 to rotate in the opposite direction as the rotating shaft 4 rotates. The cooperation between the transmission belt 17 and the driven seat 16 further optimizes the power transmission, enabling the rotating seat 3 and the stirring assembly to rotate in the opposite direction synchronously with the rotating shaft 4. This opposing drive mechanism set outside the device not only avoids the rotating frame 8 from not rotating smoothly due to raw material blockage, but also greatly improves the mixing efficiency of the raw materials, simplifies the drive structure, and reduces costs. It not only improves production efficiency, but also reduces downtime caused by equipment failure and extends the service life of the equipment.
[0022] Please see Figures 1-4 A support ring 12 is fixedly connected to the bottom of the inner side of the mixing tank 1. The bottom of the stirring component abuts against the top of the support ring 12. Threaded rods 6 are threadedly connected to both sides of the mounting ring 5. The other end of the rods extends and is threadedly connected to the inner side of the rotating seat 3. The bottom of the rotating frame 8 is in rotational contact with the top of the support ring 12. A discharge pipe 18 is fixedly connected to the bottom of the mixing tank 1. A baffle 19 is slidably connected to the inner side of the discharge pipe 18. A bracket is fixedly connected to the outer side of the mixing tank 1.
[0023] After the slag-reducing agent raw materials are mixed evenly, the operator stops rotating the motor, pulls out the baffle 19, so that the slag-reducing agent in the mixing tank 1 is discharged from the discharge pipe 18. Then, the sealed cover 2 is pulled upward, driving the rotating shaft 4 and the stirring assembly away from the mixing tank 1. The threaded rods 6 on both sides are unscrewed, the mounting ring 5 is removed from the outside of the rotating seat 3, the rotating frame 8 and the rotating shaft 4 are cleaned, and then reinstalled in their original positions.
[0024] The tight fit between the sealed cover 2 and the mixing tank 1 ensures that the raw materials will not leak during the mixing process. At the same time, it can be easily opened when needed for convenient equipment cleaning and maintenance. With the cooperation of the threaded rod 6 and the mounting ring 5, the operator can easily remove the stirring component from the rotating base 3 to thoroughly clean the inside of the mixing tank 1. This convenient disassembly and assembly mechanism greatly reduces the time and effort required for equipment maintenance, improves equipment availability and production efficiency, and at the same time, regular cleaning can effectively prevent the long-term accumulation of raw materials inside the equipment, reduce equipment wear, and thus significantly extend the service life of the device.
[0025] The working principle and usage process of this utility model are as follows: Various slag-reducing agent raw materials are poured into the mixing tank 1 through the feeding pipe. The rotary motor is started, driving the rotating shaft 4 to rotate. Simultaneously, the gear ring 13 also rotates. Through the driven gear 14, the transmission seat 15 rotates in the opposite direction to the rotating shaft 4. Through the transmission belt 17 and the driven seat 16, the rotating seat 3 rotates in the same direction as the transmission seat 15. The rotating seat 3 drives the mounting ring 5 and the connecting frame 7 to rotate, causing the rotating shaft 4 and the rotating frame 8 to rotate in opposite directions. The spiral blade 11 rotates with the rotating shaft 4. The raw materials enter from the bottom of the inner cylinder 10 and then flow upward to the top of the mixing tank 1. The rotating frame 8 drives the stirring blades 9 to stir the raw materials. When the slag-reducing agent raw materials are evenly mixed, the operator stops rotating the motor, pulls out the baffle 19, and discharges the slag-reducing agent in the mixing tank 1 from the discharge pipe 18. Then, the sealed cover 2 is pulled out upward, and the rotating shaft 4 and the stirring assembly are driven away from the mixing tank 1. The threaded rods 6 on both sides are unscrewed, and the mounting ring 5 is removed from the rotating seat 3. After cleaning the rotating frame 8 and the rotating shaft 4, they are reinstalled in their original positions.
[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A rapid mixing device for producing a high-efficiency slag-reducing agent, comprising a mixing tank (1), characterized in that, The top of the mixing tank (1) is fitted with a sealed cover (2), and a rotating seat (3) is rotatably connected to the center of the sealed cover (2). A rotating shaft (4) is rotatably connected to the inner side of the rotating seat (3). A stirring component for mixing slag-reducing agent raw materials is fitted to the outer side of the bottom end of the rotating seat (3). A driving component is rotatably connected to the top of the sealed cover (2). A gear ring (13) is fixedly connected to the outer side of the rotating shaft (4) above the rotating seat (3). The top end of the driving component meshes with the gear ring (13). A support ring (12) is fixedly connected to the bottom end of the inner side of the mixing tank (1). The bottom of the stirring component abuts against the top of the support ring (12).
2. The rapid mixing device for producing a high-efficiency slag-reducing agent according to claim 1, characterized in that, The stirring assembly includes a mounting ring (5) that is slidably connected to the outside of the rotating base (3). Threaded rods (6) are threadedly connected to both sides of the mounting ring (5), and the other end of the rod extends and is threadedly connected to the inside of the rotating base (3).
3. The rapid mixing device for producing a high-efficiency slagging agent according to claim 2, characterized in that, Several connecting frames (7) are fixedly connected to the outside of the mounting ring (5), and the bottom of the several connecting frames (7) is fixedly connected to the same rotating frame (8). Several stirring blades (9) are fixedly connected to the inside of the rotating frame (8).
4. The rapid mixing device for producing a high-efficiency slagging agent according to claim 3, characterized in that, The rotating frame (8) is rotatably connected to the inside of the mixing tank (1). The bottom end of the rotating frame (8) is in rotatable contact with the top of the support ring (12). An inner cylinder (10) is fixedly connected to the center of the inner side of the rotating frame (8). The bottom end of the rotating shaft (4) extends to the inside of the inner cylinder (10) and is fixedly connected to a spiral blade (11).
5. The rapid mixing device for producing a high-efficiency slagging agent according to claim 1, characterized in that, The drive assembly includes a transmission seat (15) rotatably connected to the top of the sealed cover (2) and a driven seat (16) fixedly connected to the outside of the rotating shaft (4), the driven seat (16) being located between the sealed cover (2) and the gear ring (13).
6. The rapid mixing device for producing a high-efficiency slagging agent according to claim 5, characterized in that, The top of the transmission seat (15) is fixedly connected to a driven gear (14), which meshes with the gear ring (13). The transmission seat (15) and the driven seat (16) are fitted with the same transmission belt (17). The outer sides of the transmission seat (15) and the driven seat (16) and the inner side of the transmission belt (17) are provided with matching threads. The top of the sealing cover (2) is fixedly connected to a rotary motor, the output end of which is fixedly connected to the top of the rotating shaft (4).
7. The rapid mixing device for producing a high-efficiency slagging agent according to claim 1, characterized in that, The bottom of the mixing tank (1) is fixedly connected to a discharge pipe (18), a baffle (19) is slidably connected to the inside of the discharge pipe (18), a bracket is fixedly connected to the outside of the mixing tank (1), and a feeding pipe is fixedly connected to the top of the sealed cover (2).