A quick-change structure for rollers in a double-roll crusher

Abstract

This utility model discloses a quick-change roller structure for a double-roll crusher, including a discharge base. The structure features a support arm with a support arm base fixedly connected to its bottom. A sliding rail is fixedly connected to the top of the support arm, and a fixed side plate is fixedly connected to the side of the sliding rail. A fixing screw is fixedly connected to the top surface of the fixed side plate. A robotic arm is fixedly connected to the bottom of the fixed side plate, and a mechanical joint is rotatably connected to the top of the robotic arm. A clamping mechanism is provided on the side of the robotic arm, and a clamping plate is provided on the side of the clamping mechanism. A top support plate is fixedly connected between the sliding rails, and an adjusting cylinder is fixedly connected to the bottom of the top support plate. This device uses a crusher housing that is easy to disassemble. Automated disassembly and assembly greatly reduces the time required to install the rollers, lowers the cost of manual disassembly, and improves production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of quick roller replacement technology, specifically a quick roller replacement structure for a double-roll crusher. Background Technology

[0002] Double roll crushers, a type of mining machinery, are mainly used for crushing ores. These machines are characterized by their small size, large crushing ratio, low noise, simple structure, and convenient maintenance. They produce materials with uniform particle size, low over-crushing rate, and are easy to maintain. They also feature sensitive overload protection and high safety and reliability. The toothed roll crusher has a large crushing capacity. The motor and reducer are connected by a distance-limiting hydraulic coupling to prevent power overload. Sensor overload protection ensures safety and reliability. The toothed roll spacing is hydraulically adjustable, and the toothed roll bearings are centrally lubricated. Optimized tooth profile design allows for selective crushing based on tensile and shear forces, resulting in high efficiency, low consumption, and uniform particle size output.

[0003] Replacing the crushing rollers of a traditional double roll crusher involves a large workload of disassembly and installation, requiring long downtime, which affects the continuity of production and reduces the uptime of the production line and the efficiency of the equipment. Utility Model Content

[0004] The purpose of this utility model is to provide a quick roller replacement structure for a double roll crusher. Traditional double roll crushers require a large amount of work for disassembling and installing the crushing rollers, which requires long-term downtime, affecting the continuity of production and reducing the uptime and efficiency of the production line. Therefore, a quick roller replacement structure for a double roll crusher is proposed.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a quick-change roller structure for a double-roll crusher, comprising a support arm, a support arm base fixedly connected to the bottom of the support arm, a sliding rail fixedly connected to the top of the support arm, a fixed side plate fixedly connected to the side of the sliding rail, a fixing screw fixedly connected to the top surface of the fixed side plate, a robotic arm fixedly connected to the bottom of the fixed side plate, a mechanical joint rotatably connected to the top of the robotic arm, a clamping mechanism provided on the side of the robotic arm, a clamping plate provided on the side of the clamping mechanism, and a top [unclear - possibly a component or mechanism] fixedly connected between the sliding rails. The top support plate has an adjusting cylinder fixedly connected to its bottom. A rotating screw is rotatably connected to the bottom of the adjusting cylinder. A screw sleeve is fitted onto the surface of the rotating screw. A crusher housing is slidably connected to the inner side of the support arm. A shaft end connection hole is provided on the side of the crusher housing. A track groove is provided at the center of the sliding track. A first and second screw rods are rotatably connected to the inner side of the track groove. A T-shaped slider is fixedly connected to the top of the support arm. A screw hole is provided on the side of the T-shaped slider. A support arm groove is provided on the side of the support arm. A transmission motor is fixedly connected to the side of the sliding track.

[0006] Preferably, there are four support arm bases, which are fixedly connected to the bottom of the support arm at diagonal positions on both sides. The sliding rail is fixedly connected to the top center of the support arm. There are four fixed side plates, which are fixed in pairs and symmetrically fixedly connected to both sides of the sliding rail.

[0007] Preferably, there are four robotic arms, arranged in pairs, symmetrically connected to the bottom center of the fixed side plates on both sides of the sliding track. The robotic arms and mechanical joints together form a robotic arm mechanism, and the clamping plates are mechanically connected to the inside of the clamping mechanism in pairs.

[0008] Preferably, there are two top support plates, which are fixedly connected between two sliding rails. An adjusting cylinder is fixedly connected to the bottom center position of the top support plate, and a rotating screw is rotatably connected to the bottom center position of the adjusting cylinder. The crusher box is slidably connected to the side support arm groove of the support arm.

[0009] Preferably, the crusher box has a shaft end connection hole at the center of its side, a screw rod one and a screw rod two are rotatably connected at the center of the track groove, and there are four T-shaped sliders, which are fixedly connected to the top center of the support arm.

[0010] Preferably, the T-shaped slider has a screw hole at the center of its side, the support arm grooves are located at the center of the sides of the four support arms, and there are four transmission motors, which are fixedly connected to the center of the side of the sliding track.

[0011] Compared with the prior art, the beneficial effects of this utility model are: This invention relates to a quick-change roller structure for a double-roll crusher. During daily use, the operator first starts the transmission motor, and the robotic arm begins to remove the screws and other components from the shaft ends of the crusher rollers. Since the crusher housing is connected by meshing screws on both sides, after the components are removed, the first and second screw rods begin to rotate counterclockwise, causing the support arms to separate outwards. Simultaneously, the operator activates the adjusting cylinder, causing the rotating screw to rotate. The rotating screw drives the screw sleeve to move up and down, lifting the crusher housing. At this point, the operator can remove the crusher rollers. The adjusting cylinder then drives the rotating screw to rotate, causing the screw sleeve to move downwards, lowering the crusher housing. The operator then inserts the rollers, and the robotic arm installs the screws and other components from the shaft ends. The transmission motor then drives the first and second screw rods to rotate, moving the crusher housing inwards until the meshing connection is complete. This device uses a crusher housing that is easy to disassemble. Automated disassembly and assembly significantly reduces the time required to install the rollers, lowers the cost of manual disassembly, and improves production efficiency. Attached Figure Description

[0012] Figure 1 This is a three-dimensional installation diagram of the present invention; Figure 2 This is a three-dimensional bottom view of the present invention; Figure 3 This is a structural diagram of the support arm of this utility model; Figure 4 This is a schematic diagram of the sliding track groove of this utility model; Figure 5 This is a display diagram of the crusher casing of this utility model.

[0013] In the diagram: 1. Support arm; 2. Support arm base; 3. Sliding rail; 4. Fixed side plate; 5. Fixing screw; 6. Robotic arm; 7. Mechanical joint; 8. Clamping mechanism; 9. Clamping plate; 10. Rotating screw; 11. Screw sleeve; 12. Adjusting cylinder; 13. Crusher box; 14. Shaft end connection hole; 15. Top support plate; 16. Rail groove; 17. Screw rod one; 18. Screw rod two; 19. T-shaped slider; 20. Screw round hole; 21. Support arm groove; 22. Transmission motor. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example 1

[0015] like Figure 1-5As shown, this utility model provides a technical solution: a quick-change roller structure for a double-roll crusher, including a support arm 1, a support arm base 2 fixedly connected to the bottom of the support arm 1, a sliding rail 3 fixedly connected to the top of the support arm 1, and fixed side plates 4 fixedly connected to the sides of the sliding rail 3. There are four support arm bases 2, fixedly connected to the bottom diagonally on both sides of the support arm 1. The sliding rail 3 is fixedly connected to the top center of the support arm 1. There are four fixed side plates 4, arranged in pairs, symmetrically fixedly connected to the sliding rail 3. On both sides, the top surface of the fixed side plate 4 is fixedly connected with a fixing screw 5, the bottom of the fixed side plate 4 is fixedly connected with a robotic arm 6, the top of the robotic arm 6 is rotatably connected with a mechanical joint 7, the side of the robotic arm 6 is provided with a clamping mechanism 8, the side of the clamping mechanism 8 is provided with a clamping plate 9, there are four robotic arms 6, two in a group, symmetrically connected to the bottom center of the fixed side plate 4 on both sides of the sliding track 3, the robotic arms 6 and the mechanical joint 7 form a robotic arm mechanism, and the clamping plates 9 are mechanically connected to the inside of the clamping mechanism 8 in pairs.

[0016] The mechanical structure, consisting of robotic arm 6 and mechanical joint 7, begins to move and automatically disassembles components such as screws at the end of the crushing roller shaft. Example 2

[0017] like Figure 1-5As shown, this utility model provides a technical solution: a quick-change roller structure for a double-roll crusher, including a support arm 1, a support arm base 2 fixedly connected to the bottom of the support arm 1, a sliding rail 3 fixedly connected to the top of the support arm 1, and fixed side plates 4 fixedly connected to the sides of the sliding rail 3. There are four support arm bases 2, fixedly connected to the diagonally opposite sides of the bottom of the support arm 1. The sliding rail 3 is fixedly connected to the center of the top of the support arm 1. There are four fixed side plates 4, arranged in pairs, symmetrically fixedly connected to both sides of the sliding rail 3. A fixing screw 5 is fixedly connected to the top surface of the fixed side plates 4. A mechanical arm 6 is fixedly connected to the bottom of the fixed side plates 4. A mechanical joint 7 is rotatably connected to the top of the mechanical arm 6. A clamping mechanism 8 is provided on the side of the mechanical arm 6, and a clamping plate 9 is provided on the side of the clamping mechanism 8. There are four mechanical arms 6, arranged in pairs, symmetrically connected to both sides of the sliding rail 3. The bottom center of the side fixed plate 4, the robotic arm 6 and the mechanical joint 7 form a robotic arm mechanism, the clamping plates 9 are mechanically connected to the clamping mechanism 8 in pairs, the top support plate 15 is fixedly connected between the sliding rails 3, there are two top support plates 15, and the top support plates 15 are fixedly connected between the two sliding rails 3, the adjusting cylinder 12 is fixedly connected to the bottom center of the top support plate 15, the rotating screw 10 is rotatably connected to the bottom center of the adjusting cylinder 12, the crusher box 13 is slidably connected to the side support arm groove 21 of the support arm 1, the bottom of the top support plate 15 is fixedly connected to the adjusting cylinder 12, the bottom of the adjusting cylinder 12 is rotatably connected to the rotating screw 10, the surface of the rotating screw 10 is sleeved with the screw sliding sleeve 11, the inner side of the support arm 1 is slidably connected to the crusher box 13, the side of the crusher box 13 is provided with a shaft end connection hole 14, and the center of the sliding rail 3 is provided with a rail groove 16.

[0018] By adjusting the start of cylinder 12, the rotating screw 10 is driven to start rotating. The rotation of the rotating screw 10 drives the screw sleeve 11 to start moving up and down, and the screw sleeve 11 drives the crusher box 13 to start moving. Example 3

[0019] like Figure 1-5As shown, this utility model provides a technical solution: a quick-change roller structure for a double-roll crusher, including a support arm 1, a support arm base 2 fixedly connected to the bottom of the support arm 1, a sliding rail 3 fixedly connected to the top of the support arm 1, and fixed side plates 4 fixedly connected to the sides of the sliding rail 3. There are four support arm bases 2, fixedly connected to opposite corners on both sides of the bottom of the support arm 1. The sliding rail 3 is fixedly connected to the center of the top of the support arm 1. There are four fixed side plates 4, arranged in pairs, symmetrically fixedly connected to both sides of the sliding rail 3. A fixing screw 5 is fixedly connected to the top surface of the fixed side plate 4, and a robotic arm is fixedly connected to the bottom of the fixed side plate 4. The top of the robotic arm 6 is rotatably connected to a mechanical joint 7. A clamping mechanism 8 is located on the side of the robotic arm 6, and clamping plates 9 are located on the side of the clamping mechanism 8. There are four robotic arms 6, arranged in pairs, symmetrically connected to the bottom center of fixed side plates 4 on both sides of the sliding rail 3. The robotic arms 6 and mechanical joints 7 together form a robotic arm mechanism. The clamping plates 9 are mechanically connected to the clamping mechanism 8 in pairs. Two top support plates 15 are fixedly connected between the two sliding rails 3. An adjusting cylinder 12 is fixedly connected to the bottom center of the top support plate 15. The rotating screw 10 is rotatably connected to the bottom center of the adjusting cylinder 12. The crusher housing 13 is slidably connected to the side support arm groove 21 of the support arm 1. The bottom of the top support plate 15 is fixedly connected to the adjusting cylinder 12. The bottom of the adjusting cylinder 12 is rotatably connected to the rotating screw 10. The surface of the rotating screw 10 is fitted with a screw sleeve 11. The inner side of the support arm 1 is slidably connected to the crusher housing 13. The side of the crusher housing 13 has a shaft end connection hole 14. The center of the sliding track 3 has a track groove 16. The inner side of the track groove 16 is rotatably connected to a first screw rod 17 and a second screw rod 18. The top of the support arm 1 is fixedly connected to a T-shaped slider 19. The side of the crusher housing 13... A shaft end connection hole 14 is provided at the center of the surface. A screw rod 17 and a screw rod 18 are rotatably connected at the center of the track groove 16. There are four T-shaped sliders 19, and the T-shaped sliders 19 are fixedly connected to the top center of the support arm 1. A screw hole 20 is provided on the side of the T-shaped slider 19. A support arm groove 21 is provided on the side of the support arm 1. A transmission motor 22 is fixedly connected to the side of the sliding track 3. A screw hole 20 is provided at the center of the side of the T-shaped slider 19. The support arm groove 21 is provided at the center of the side of the four support arms 1. There are four transmission motors 22, and the transmission motors 22 are fixedly connected to the center of the side of the sliding track 3.

[0020] When the transmission motor 22 is started, it drives the first screw rod 17 and the second screw rod 18 to start rotating, and the first screw rod 17 and the second screw rod 18 drive the support arm 1 to start moving horizontally.

[0021] Working principle: First, the operator starts the transmission motor 22, and the robotic arm 6 begins to work, removing the screws and other components from the shaft end of the crusher roller. Since the crusher box 13 is connected by the meshing of two crusher boxes, after the components are removed, the first screw rod 17 and the second screw rod 18 begin to rotate counterclockwise, causing the support arm 1 to separate outwards. At the same time, the operator starts the adjusting cylinder 12, and the rotating screw 10 begins to rotate. The rotating screw 10 causes the screw sleeve 11 to move up and down, lifting the crusher box 13. At this time, the operator can remove the crusher roller. The adjusting cylinder 12 drives the rotating screw 10 to rotate, and the rotating screw 10 causes the screw sleeve 11 to move downwards, lowering the crusher box 13. The operator puts the roller back in, and the robotic arm 6 completes the installation of the screws and other components from the shaft end. The transmission motor 22 then drives the first screw rod 17 and the second screw rod 18 to rotate, and the crusher box 13 moves inwards until the meshing connection is complete.

[0022] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A quick-change structure for the rollers of a double-roll crusher, comprising a support arm (1), characterized in that: The support arm (1) is fixedly connected to a support arm base (2) at its bottom. A sliding rail (3) is fixedly connected to the top of the support arm (1). A fixed side plate (4) is fixedly connected to the side of the sliding rail (3). A fixing screw (5) is fixedly connected to the top surface of the fixed side plate (4). A robotic arm (6) is fixedly connected to the bottom of the fixed side plate (4). A mechanical joint (7) is rotatably connected to the top of the robotic arm (6). A clamping mechanism (8) is provided on the side of the robotic arm (6). A clamping plate (9) is provided on the side of the clamping mechanism (8). A top support plate (15) is fixedly connected between the sliding rails (3). An adjusting cylinder (12) is fixedly connected to the bottom of the top support plate (15). The bottom of the support arm (1) is rotatably connected to a rotating screw (10), and a screw sleeve (11) is fitted on the surface of the rotating screw (10). The inner side of the support arm (1) is slidably connected to a crusher box (13). The side of the crusher box (13) is provided with a shaft end connection hole (14). The center of the sliding track (3) is provided with a track groove (16). The inner side of the track groove (16) is rotatably connected to a first screw rod (17) and a second screw rod (18). The top of the support arm (1) is fixedly connected to a T-shaped slider (19). The side of the T-shaped slider (19) is provided with a screw round hole (20). The side of the support arm (1) is provided with a support arm groove (21). The side of the sliding track (3) is fixedly connected to a transmission motor (22).

2. The quick-change roller structure for a double-roll crusher according to claim 1, characterized in that: There are four support arm bases (2), which are fixedly connected to the bottom of the support arm (1) at the diagonal positions on both sides. The sliding rail (3) is fixedly connected to the top center of the support arm (1). There are four fixed side plates (4), and the fixed side plates (4) are in pairs and symmetrically fixedly connected to both sides of the sliding rail (3).

3. The quick-change roller structure for a double-roll crusher according to claim 1, characterized in that: There are four robotic arms (6), two in a group, symmetrically connected to the bottom center of the fixed side plate (4) on both sides of the sliding track (3). The robotic arms (6) and the mechanical joints (7) form a robotic arm mechanism. The clamping plates (9) are mechanically connected to the inside of the clamping mechanism (8) in pairs.

4. The quick-change roller structure for a double-roll crusher according to claim 1, characterized in that: There are two top support plates (15), and the top support plates (15) are fixedly connected between two sliding rails (3). The adjusting cylinder (12) is fixedly connected at the bottom center position of the top support plate (15). The rotating screw (10) is rotatably connected at the bottom center position of the adjusting cylinder (12). The crusher box (13) is slidably connected in the side support arm groove (21) of the support arm (1).

5. The quick-change roller structure for a double-roll crusher according to claim 1, characterized in that: The crusher box (13) has a shaft end connection hole (14) at the center of its side. The center of the track groove (16) is rotatably connected to a first screw rod (17) and a second screw rod (18). There are four T-shaped sliders (19), and the T-shaped sliders (19) are fixedly connected to the top center of the support arm (1).

6. The quick-change roller structure for a double-roll crusher according to claim 1, characterized in that: The T-shaped slider (19) has a screw hole (20) at the center of its side, and the support arm groove (21) is located at the center of the side of the four support arms (1). There are four transmission motors (22), and the transmission motors (22) are fixedly connected to the center of the side of the sliding track (3).

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