A heavy-duty automatic adjustable through-type crusher

CN224700283UActive Publication Date: 2026-09-01HENAN ZHENYUAN TECH
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Patent Information

Application Number
CN202522562797.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-03
Publication Date
2026-09-01
Estimated Expiration
2035-12-03

AI Technical Summary

Benefits of technology

[0008]与现有技术相比,本实用新型的有益效果是:通过液压伸缩柱伸缩可以带动上下滑动座沿U型槽上下滑动,通过上下滑动座可以带动破碎辊上下移动,以此调节破碎辊与直段导料槽之间的缝隙,以此来调节破碎间隙,当破碎辊向上移动时带动防护支撑壳的下端向上移动,通过防护支撑壳带动破碎电机转动,破碎电机带动转动支座转动,通过防护支撑壳来确保破碎辊和破碎电机之间的皮带和皮带轮始终处于张紧状态,当转动支座转动可以带动滑动块沿滑动杆滑动,以此确保转动支座转动更流畅,使得控制更方便,本重型破碎间隙自动调节式通过式破碎机,结构简单,操作简便,可以通过液压控制的方式来精确的调节破碎间隙,以此可以减少工人劳动强度,减少停机时间。

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Abstract

This utility model discloses a heavy-duty automatic-adjustable through-type crusher with a crushing gap, including a scraper conveyor. A straight guide chute is provided on the upper left side of the scraper conveyor. Scraper conveyor motors are provided on both the front and rear sides of one end of the scraper conveyor to drive its operation. The scraper conveyor has two U-shaped grooves, each containing an upper and lower sliding seat. Two drive telescopic components that drive the upper and lower sliding seats to slide up and down are provided on the supports on both sides of the scraper conveyor. A crushing roller is provided between the two upper and lower sliding seats. A crushing drive device that drives the crushing roller to rotate is provided on one side of the U-shaped groove. The straight guide chute is located on one side of the crushing roller at one end of the scraper conveyor. This heavy-duty automatic-adjustable through-type crusher has a simple structure and is easy to operate. The crushing gap can be precisely adjusted by hydraulic control, thereby reducing the labor intensity of workers and reducing downtime.
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Description

Technical Field

[0001] This utility model relates to the field of crusher technology, specifically a heavy-duty automatic adjustable through crusher. Background Technology

[0002] In the coal industry, in order to meet the needs of the downstream market, mines will choose a variety of different finished product particle sizes. Currently, most through-type crushers on the market require workers to manually adjust the output particle size of the equipment by using bolts or shims after the machine is stopped. This is time-consuming, labor-intensive, and the downtime for adjustment leads to production interruption. It is impossible to adjust according to changes in materials (such as hardness and particle size). It is easy to jam or be damaged when encountering hard objects. When the crushing gap is not suitable, it is easy to cause excessive wear of the hammers or even blockage. Utility Model Content

[0003] The technical problem to be solved by this utility model is to overcome the existing defects and provide a heavy-duty automatic adjustable through crusher with simple structure and easy operation. The crushing gap can be precisely adjusted by hydraulic control, thereby reducing the labor intensity of workers and the downtime, and effectively solving the problems in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a heavy-duty automatic adjustable through-type crusher, comprising a scraper conveyor, a straight guide chute provided on the upper left side of the scraper conveyor, a scraper conveying motor provided on both the front and rear sides of one end of the scraper conveyor to drive its operation, two U-shaped grooves provided on the scraper conveyor, each U-shaped groove containing an upper and lower sliding seat, and two drive telescopic components provided on the supports on both sides of the scraper conveyor to drive the upper and lower sliding seats to slide up and down, a crushing roller provided between the two upper and lower sliding seats, a crushing drive device provided on one side of the U-shaped groove to drive the crushing roller to rotate, a straight guide chute provided at one end of the scraper conveyor, the straight guide chute being located on one side of the crushing roller, and the crushing roller cooperating with the inside of the straight guide chute to perform crushing work, a roller screen connected to the right end of the scraper conveyor, and a hydraulic station for controlling the drive telescopic components installed above the straight guide chute via a support.

[0005] Furthermore, the drive telescopic component includes a hydraulic push rod base fixed to the lower surface of the frame of the scraper conveyor. A hydraulic telescopic column is installed on the hydraulic push rod base. The telescopic end of the hydraulic telescopic column is fixed to the lower surface of the upper and lower sliding seats. By extending and retracting the hydraulic telescopic column, the upper and lower sliding seats can be driven to slide up and down along the U-shaped groove. The upper and lower sliding seats can drive the crushing roller to move up and down, thereby adjusting the gap between the crushing roller and the straight section guide chute, and thus adjusting the crushing gap.

[0006] Furthermore, the crushing drive device includes a support installed between the scraper conveyor and the U-shaped trough. Two lower mounting bases are installed on the front and rear sides of the upper surface of the support. Each of the two lower mounting bases has a rotating support connected to its upper surface via a hinge. A sliding connector is provided between the other end of the rotating support and the upper surface of the lower mounting base. A crushing motor is fixed to the upper surface of each of the two rotating supports. The output shaft end of the crushing motor is connected to the end of the crushing roller via a belt and a pulley. A protective support shell is provided between the crushing roller and the output shaft of the crushing motor. The crushing roller and the output shaft of the crushing motor are connected to the protective support shell via bearings. When the crushing roller moves upward, it drives the lower end of the protective support shell to move upward. The protective support shell drives the crushing motor to rotate, and the crushing motor drives the rotating support to rotate. The protective support shell ensures that the belt and pulley between the crushing roller and the crushing motor are always in a taut state.

[0007] Furthermore, the sliding connector includes a U-shaped support mounted on the upper surface of the lower mounting base. A sliding rod is connected inside the U-shaped support by a pin. A sliding block is provided on the sliding rod. One side of the sliding block is fixed to one side of the rotating support. When the rotating support rotates, it can drive the sliding block to slide along the sliding rod, thereby ensuring that the rotating support rotates more smoothly.

[0008] Compared with the prior art, the beneficial effects of this utility model are as follows: the extension and retraction of the hydraulic telescopic column can drive the upper and lower sliding seats to slide up and down along the U-shaped groove. The upper and lower sliding seats can drive the crushing roller to move up and down, thereby adjusting the gap between the crushing roller and the straight section guide chute, thus adjusting the crushing gap. When the crushing roller moves upward, it drives the lower end of the protective support shell to move upward. The protective support shell drives the crushing motor to rotate, and the crushing motor drives the rotating support to rotate. The protective support shell ensures that the belt and pulley between the crushing roller and the crushing motor are always in a taut state. When the rotating support rotates, it can drive the sliding block to slide along the sliding rod, thereby ensuring smoother rotation of the rotating support and making control more convenient. This heavy-duty automatic crushing gap adjusting through-type crusher has a simple structure and is easy to operate. The crushing gap can be precisely adjusted through hydraulic control, thereby reducing the labor intensity of workers and reducing downtime. Attached Figure Description

[0009] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the left-side structure of this utility model; Figure 3 This is a partially enlarged structural schematic diagram of the present invention; Figure 4 This is a schematic diagram of the structure of the drive telescopic component of this utility model.

[0010] In the diagram: 1. Scraper conveyor; 2. Roller screen; 3. U-shaped trough; 4. Protective support shell; 5. Sliding connector; 51. U-shaped support; 52. Sliding rod; 53. Sliding block; 6. Hydraulic station; 7. Straight section guide trough; 8. Upper and lower sliding seats; 9. Crushing roller; 10. Scraper conveyor motor; 11. Crushing motor; 12. Rotating support; 13. Lower mounting base; 14. Hydraulic telescopic column; 15. Hydraulic push rod base. Detailed Implementation

[0011] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0012] Please see Figure 1-4This utility model provides a technical solution: a heavy-duty automatic adjustable through-type crusher, including a scraper conveyor 1. A straight guide chute 7 is provided on the upper left side of the scraper conveyor 1. The scraper conveyor 1 is existing technology, such as the chain conveyor commonly used in daily life. A scraper conveyor motor 10 is provided on both the front and rear sides of one end of the scraper conveyor 1 to drive its operation. The scraper conveyor 1 is provided with two U-shaped grooves 3, and each of the two U-shaped grooves 3 is provided with an upper and lower sliding seat 8. Two drive telescopic components that drive the upper and lower sliding seats 8 to slide up and down are provided on the supports on both sides of the scraper conveyor 1. A crushing roller 9 is provided between the two upper and lower sliding seats 8. A belt is provided on one side of the U-shaped groove 3. The rotating crushing roller 9 drives the crushing device. A straight guide chute 7 is located at one end of the scraper conveyor 1, situated on one side of the crushing roller 9. The crushing roller 9 and the straight guide chute 7 work together to perform crushing operations. A roller screen 2 is connected to the right end of the scraper conveyor 1. A hydraulic station 6 controlling the drive telescopic component is mounted above the straight guide chute 7 via a bracket. The drive telescopic component includes a hydraulic push rod base 15 fixed to the lower surface of the frame of the scraper conveyor 1. A hydraulic telescopic column 14 is mounted on the hydraulic push rod base 15. The telescopic end of the hydraulic telescopic column 14 is fixed to the lower surface of the upper and lower sliding seats 8. The extension and retraction of the hydraulic telescopic column 14 drives the upper and lower sliding seats 8 along the U-shaped groove. 3. The crushing roller 9 can be moved up and down by the sliding seat 8, thereby adjusting the gap between the crushing roller 9 and the straight guide chute 7, and thus adjusting the crushing gap. The crushing drive device includes a support installed between the scraper conveyor 1 and the U-shaped chute 3. Two lower mounting bases 13 are installed on the front and rear sides of the upper surface of the support. The upper surface of each of the two lower mounting bases 13 is connected to a rotating support 12 by a hinge. A sliding connector 5 is provided between the other end of the rotating support 12 and the upper surface of the lower mounting base 13. A crushing motor 11 is fixed on the upper surface of each of the two rotating supports 12. The two crushing motors 11 are controlled simultaneously, and the control method is existing technology. For example, installing an NPS102 controller can control the simultaneous operation of two crushing motors 11. The output shaft end of the crushing motor 11 is connected to the end of the crushing roller 9 via a belt and pulley. A protective support shell 4 is provided between the output shaft of the crushing roller 9 and the output shaft of the crushing motor 11. The output shaft of the crushing roller 9 and the crushing motor 11 are connected to the protective support shell 4 via bearings. When the crushing roller 9 moves upward, it drives the lower end of the protective support shell 4 to move upward, which in turn drives the crushing motor 11 to rotate. The crushing motor 11 drives the rotating support 12 to rotate. The protective support shell 4 ensures that the belt and pulley between the crushing roller 9 and the crushing motor 11 are always in a taut state.The sliding connector 5 includes a U-shaped support 51 mounted on the upper surface of the lower mounting base 13. A sliding rod 52 is connected inside the U-shaped support 51 by a pin. A sliding block 53 is provided on the sliding rod 52. One side of the sliding block 53 is fixed to one side of the rotating support 12. When the rotating support 12 rotates, it can drive the sliding block 53 to slide along the sliding rod 52, thereby ensuring that the rotating support 12 rotates more smoothly. This heavy-duty automatic adjustable crusher has a simple structure and is easy to operate. The crushing gap can be precisely adjusted by hydraulic control, thereby reducing the labor intensity of workers and reducing downtime. In use: The extension and retraction of the hydraulic telescopic column 14 causes the upper and lower sliding seats 8 to slide up and down along the U-shaped groove 3. The upper and lower sliding seats 8 can drive the crushing roller 9 to move up and down, thereby adjusting the gap between the crushing roller 9 and the straight guide chute 7, thus adjusting the crushing gap. When the crushing roller 9 moves upward, it drives the lower end of the protective support shell 4 to move upward. The protective support shell 4 drives the crushing motor 11 to rotate, and the crushing motor 11 drives the rotating support 12 to rotate. The protective support shell 4 ensures that the belt and pulley between the crushing roller 9 and the crushing motor 11 are always in a taut state. When the rotating support 12 rotates, it can drive the sliding block 53 to slide along the sliding rod 52, thereby ensuring that the rotating support 12 rotates more smoothly and making control more convenient. This allows for adjustment of the crushing gap. When the raw material flows down through the straight section guide chute 7, it passes through the crushing roller 9. The rotation of the crushing motor 11 can drive the crushing roller 9 to rotate, and the crushing roller 9 can crush the raw material. After crushing, the raw material falls onto the upper surface of the scraper conveyor 1. The scraper conveyor 1 can transport the crushed raw material to the roller screen 2, and the roller screen 2 can screen the crushed raw material to complete the processing.

[0013] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A heavy-duty, automatically adjustable through-feed crusher, comprising a scraper conveyor (1), characterized in that: A straight guide chute (7) is provided on the upper left side of the scraper conveyor (1). A scraper conveyor motor (10) is provided on both the front and rear sides of one end of the scraper conveyor (1) to drive its operation. The scraper conveyor (1) is provided with two U-shaped grooves (3). Each of the two U-shaped grooves (3) is provided with an upper and lower sliding seat (8). Two drive telescopic components that drive the upper and lower sliding seats (8) to slide up and down are provided on the supports on both sides of the scraper conveyor (1). A crusher is provided between the two upper and lower sliding seats (8). A crushing drive device is provided on one side of the roller (9) and the U-shaped groove (3) to drive the crushing roller (9) to rotate. A straight section guide trough (7) is provided at one end of the scraper conveyor (1). The straight section guide trough (7) is located on one side of the crushing roller (9), and the crushing roller (9) and the straight section guide trough (7) cooperate to carry out crushing work. A roller screen (2) is provided at the right end of the scraper conveyor (1). A hydraulic station (6) for controlling the drive telescopic component is installed above the straight section guide trough (7) through a bracket.

2. The heavy-duty automatic adjustable through-type crusher according to claim 1, characterized in that: The drive telescopic component includes a hydraulic push rod base (15) fixed on the lower surface of the frame of the scraper conveyor (1), and a hydraulic telescopic column (14) is installed on the hydraulic push rod base (15). The telescopic end of the hydraulic telescopic column (14) is fixed to the lower surface of the upper and lower sliding seats (8).

3. A heavy-duty automatic-adjustable through-type crusher with a crushing gap according to claim 1, characterized in that: The crushing drive device includes a support installed between the scraper conveyor (1) and the U-shaped trough (3). Two lower mounting bases (13) are installed on the front and rear sides of the upper surface of the support. The upper surfaces of the two lower mounting bases (13) are connected to a rotating support (12) through a hinge. A sliding connector (5) is provided between the other end of the rotating support (12) and the upper surface of the lower mounting base (13). A crushing motor (11) is fixed on the upper surface of the two rotating supports (12). The output shaft end of the crushing motor (11) is connected to the end of the crushing roller (9) through a belt and a pulley. A protective support shell (4) is provided between the output shaft of the crushing roller (9) and the output shaft of the crushing motor (11). The output shaft of the crushing roller (9) and the crushing motor (11) are connected to the protective support shell (4) through a bearing.

4. A heavy-duty automatic-adjustable through-type crusher with a crushing gap according to claim 3, characterized in that: The sliding connector (5) includes a U-shaped support (51) mounted on the upper surface of the lower mounting base (13). A sliding rod (52) is connected inside the U-shaped support (51) by a pin. A sliding block (53) is provided on the sliding rod (52) and is fixed to one side of the rotating support (12).