A shredder for producing yam powder
Patent Information
- Application Number
- CN202522109005.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-30
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2035-09-30
AI Technical Summary
[0002]山药粉在生产时,需要将各原料粉碎成粉状后混合,混合后的粉末经过膨化机膨化,膨化后的物料分段后再经过粉碎机粉碎制成成品山药粉;现有技术中,经过膨化后的物料含有较高的温度,不利于后续的粉碎,粉碎效果差,粉碎效率低,而且高温粉碎后的物料容易暴漏在空气中产生结块,降低了山药粉的质量,若采用自然冷却后粉碎,浪费时间,影响生产效率,不利于生产
[0011]本实用新型具有如下有益效果:可生产山药粉的膨化后的原料进行预破碎和冷却,提高了粉碎机的粉碎效果和粉碎效率,粉碎后的物料经过除尘器进行固气分离后进入打散机构,使排出的空气更加洁净并带走部分热量,减少生产过程的粉尘污染,可对物料进行有效的打散操作,使粉碎更加彻底,避免物料热量过高及结块;有利于提高山药粉的品质,有利于生产。
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Figure CN224700319U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of yam powder production equipment, specifically relating to a pulverizer for yam powder production. Background Technology
[0002] In the production of yam powder, various raw materials need to be pulverized into powder and then mixed. The mixed powder is then expanded using an extruder. The expanded material is then segmented and further pulverized by a grinder to produce finished yam powder. In existing technologies, the expanded material contains a high temperature, which is detrimental to subsequent pulverization, resulting in poor pulverization effect and low pulverization efficiency. Furthermore, the material pulverized at high temperatures is prone to caking when exposed to air, reducing the quality of the yam powder. Using natural cooling before pulverization is time-consuming and affects production efficiency. Therefore, there is an urgent need for a grinder for yam powder production to solve the above technical problems. Utility Model Content
[0003] The purpose of this invention is to address the shortcomings of existing technologies by providing a pulverizer for yam powder production. The pulverizer includes a pulverizer body, with a cooling and pre-crushing mechanism connected to the feed inlet. The discharge outlet of the pulverizer body is connected to a dust collector via a conduit, and the discharge outlet of the dust collector is connected to a dispersing mechanism. Before pulverization, the material undergoes pre-crushing and cooling, improving the pulverization effect and efficiency. After pulverization, the material passes through the dust collector for solid-gas separation and then enters the dispersing mechanism for effective dispersal, resulting in more thorough pulverization and preventing excessive heat and material agglomeration. Preferably, the cooling pre-crushing mechanism includes a feeding auger, which includes a housing and a feeding paddle. One end of the housing is provided with a feed hopper, and the other end of the housing is provided with a discharge pipe. The discharge pipe is connected to the feed inlet of the crusher body. The housing is provided with a cooling jacket, which is provided with a cooling medium inlet and a cooling medium outlet. The feeding paddle includes a rotating shaft and spiral feeding blades fixed on the rotating shaft. The two ends of the rotating shaft pass through the two ends of the housing and are rotatably connected to the housing through bearings. The rotating shaft is provided with a cooling channel. The two ends of the cooling channel pass through the two ends of the rotating shaft and are respectively connected to a liquid inlet pipe and a liquid outlet pipe through a rotary joint. A pulley is fixed on the rotating shaft outside the housing. The pulley is engaged with a pulley, and the pulley is connected to the pulley via a transmission belt. The pulley is connected to a motor. Before entering the main body of the crusher, the material is first transported in the feeding auger. During the transport process, it is cooled and pre-crushed. The cooling jacket and the rotating shaft effectively cool the material entering the feeding auger from both inside and outside, which helps to improve the crushing effect and crushing efficiency of the crusher.
[0004] Preferably, the dispersing mechanism includes a housing, with an inlet at one end connected to the outlet of the dust collector, and a discharge pipe with a switch valve at the other end. A dispersing assembly is located inside the housing, comprising a second rotating shaft. One end of the second rotating shaft passes through one end of the housing and is connected to a second motor. Multiple dispersing blades are arranged spirally on the second rotating shaft within the housing. The blades are shovel-shaped, and a threaded rod is fixedly connected to the end of each blade near the second rotating shaft. The second rotating shaft has through holes that mate with the threaded rods, and the threaded rods pass through the corresponding through holes. Locking nuts are provided on the threaded rods on both sides of the through holes. With this configuration, the second motor drives the second rotating shaft to rotate, and the dispersing blades disperse the material inside the housing, reducing agglomeration. Simultaneously, the spiral arrangement of the blades facilitates material transport. Material falling from the dust collector enters one end of the housing and is simultaneously dispersed and transported towards the discharge pipe by the dispersing assembly.
[0005] Preferably, the cross-section of the second rotating shaft is a regular polygon. This facilitates the installation of the disassembled pieces and the fixing of the locking nut.
[0006] Preferably, the top of the housing is provided with an openable cover.
[0007] Preferably, the dust collector is a cyclone separator. It separates the solid and gas components of the material after it has been pulverized by the crusher. This separation results in cleaner exhaust air and reduces dust pollution during production.
[0008] This utility model also includes other components that enable a pulverizer for yam powder production to operate normally, such as control components for the pulverizer body, control components for motor one and motor two, control components for the dust collector, fan connected to the dust collector, control components for the cyclone separator, control components for controlling the liquid inlet of the medium (such as a liquid pump), and control components for controlling the liquid inlet of the cooling channel (such as a liquid pump). These are all conventional technical means in the field, common knowledge, and commonly used equipment in the field.
[0009] Working principle: Before being pulverized, the puffed material is pre-crushed and cooled, which improves the pulverization effect and efficiency. After being pulverized, the material is separated into solid and gas by a dust collector and then enters the dispersing mechanism to effectively disperse the material, making the pulverization more thorough and avoiding excessive heat and agglomeration of the material.
[0010] Specifically, coolant (cold water, cold oil, etc.) is continuously circulated into the cooling jacket and cooling channels of the feeding auger. Material enters the feeding auger for transport, where it is cooled and pre-crushed. The cooling jacket and rotating shaft effectively cool the material entering the feeding auger both internally and externally, improving the crushing effect and efficiency of the crusher. The pre-crushed and cooled material enters the crusher for further crushing. The crushed material passes through a dust collector, and clean air is discharged through the dust collector's outlet, carrying away some heat. The material enters the machine casing from the dust collector's outlet and is simultaneously dispersed by the dispersing component as it is transported towards the discharge pipe.
[0011] This invention has the following beneficial effects: it can pre-crush and cool the puffed raw materials used to produce yam powder, improving the crushing effect and efficiency of the crusher. After crushing, the material passes through a dust collector for solid-gas separation and then enters the dispersing mechanism, making the exhaust air cleaner and removing some heat, reducing dust pollution during the production process. It can effectively disperse the material, making the crushing more thorough and avoiding excessive heat and clumping of the material. This is beneficial to improving the quality of yam powder and production. Attached Figure Description
[0012] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0013] Figure 1 This is a schematic diagram of the structure of a pulverizer for producing yam powder according to Embodiment 1 of this utility model; Figure 2 for Figure 1 Schematic diagram of the structure of the central feeding auger; Figure 3 for Figure 1 A schematic diagram of a partial structure inside the housing of the disintegration mechanism.
[0014] In the diagram: 1. Shell; 2. Feed hopper; 3. Cooling medium inlet; 4. Cooling medium outlet; 5. Drive belt; 6. Motor 1; 7. Liquid inlet pipe; 8. Liquid outlet pipe; 9. Shaft 1; 10. Crusher body; 11. Guide tube; 12. Dust collector; 13. Machine casing; 14. Cover; 15. Discharge pipe; 16. Cooling jacket; 17. Shaft 2; 18. Dispersing disc; 19. Threaded rod; 20. Locking nut. Detailed Implementation
[0015] The present invention will now be clearly described with reference to the accompanying drawings and specific embodiments. This description is merely for explaining the present invention and is not intended to limit it. Any modifications, equivalent substitutions, improvements, etc., made by those skilled in the art based on the embodiments of the present invention without inventive effort to obtain all other embodiments should be included within the protection scope of the present invention.
[0016] Example like Figure 1-3 As shown, this utility model provides a pulverizer for yam powder production, including a pulverizer body 10. The feed inlet of the pulverizer body 10 is connected to a cooling and pre-crushing mechanism, and the discharge outlet of the pulverizer body 10 is connected to a dust collector 12 via a conduit 11. The dust collector is connected to a fan, and the discharge outlet of the dust collector 12 is connected to a dispersing mechanism. Before pulverization, the material undergoes pre-crushing and cooling, improving the pulverization effect and efficiency. After pulverization, the material passes through the dust collector 12 for solid-gas separation and then enters the dispersing mechanism for effective dispersing, making the pulverization more thorough and preventing excessive heat and material agglomeration. The cooling pre-crushing mechanism includes a feeding auger, which comprises a housing 1 and a feeding paddle. One end of the housing 1 is provided with a feed hopper 2, and the other end with a discharge pipe. The discharge pipe is connected to the feed inlet of the crusher body 10. A cooling jacket 16 is provided on the housing 1, with a cooling medium inlet 3 and a cooling medium outlet 4. The feeding paddle includes a rotating shaft 9 and spiral feeding blades fixed on the rotating shaft 9. Both ends of the rotating shaft 9 pass through both ends of the housing 1 and are rotatably connected to the housing 1 via bearings. A cooling channel is provided inside the shaft 9. Both ends of the cooling channel pass through the two ends of the rotating shaft 9 and are respectively connected to an inlet pipe 7 and an outlet pipe 8 via rotary joints. A pulley 1 is fixed on the rotating shaft 9 located outside the housing 1. The pulley 1 is fitted with a pulley 2, and the pulley 1 and pulley 2 are connected by a transmission belt 5. The pulley 2 is connected to a motor 6. In this embodiment, the transmission belt can be fitted with a tension pulley to ensure that the transmission belt drives the pulley 1 to rotate under the drive of the pulley 2. This is existing technology, and the setting and structure of the tension pulley will not be described in detail. Before entering the crusher body 10, the material first enters the feeding auger for transportation. During transportation, it is cooled and pre-crushed. The cooling jacket 16 and the rotating shaft 9 effectively cool the material entering the feeding auger both inside and out, which is beneficial to improving the crushing effect and crushing efficiency of the crusher.
[0017] The dispersing mechanism includes a housing 13. The inlet of one end of the housing 13 is connected to the outlet of the dust collector 12. The other end of the housing 13 is provided with a discharge pipe 15 with a switch valve. The housing 13 is provided with a dispersing assembly, which includes a second rotating shaft 17. One end of the second rotating shaft 17 passes through one end of the housing 13 and is connected to a second motor. The second rotating shaft 17 located inside the housing 13 is provided with a plurality of dispersing blades 18. The plurality of dispersing blades 18 are spirally distributed on the second rotating shaft 17. The dispersing blades 18 are shovel-shaped. A threaded rod 19 is fixedly connected to one end of the dispersing blade 18 near the second rotating shaft. The second rotating shaft 17 is provided with a through hole that mates with the threaded rod 19. The threaded rod 19 passes through the corresponding through hole. Locking nuts 20 are provided on the corresponding threaded rods 19 on both sides of the through hole. Here, motor 2 drives shaft 2 17 to rotate, and dispersing plate 18 can disperse the material inside the casing 13 to reduce the agglomeration of the material. At the same time, the dispersing plate 18 is distributed in a spiral shape, which can play a role in transporting the material. The material falling from dust collector 12 enters one end of casing 13 and is dispersed by the dispersing component while being transported to discharge pipe 15.
[0018] The cross-section of the second rotating shaft 17 is a regular polygon, which facilitates the installation of the disassembly piece 18 and the fixing of the locking nut 20.
[0019] The top of the housing 13 is provided with an openable cover 14.
[0020] The dust collector 12 is a cyclone separator. It separates the solid and gas components of the material after it has been crushed by the pulverizer. After solid-gas separation, the discharged air is cleaner, reducing dust pollution during production.
[0021] In the above implementation examples, motor one and motor two (which may be servo motors or stepper motors), dust collector, cyclone separator, rotary joint, crusher, fan, tensioning wheel, etc. are conventional equipment in this field and are all existing technologies. This application does not make any improvements to them, but only utilizes their existing functions. For their specific structure and principle, please refer to the product manual or existing technical data, which will not be repeated here.
[0022] The embodiments of this utility model have been described above. These descriptions are exemplary and not exhaustive, nor are they limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A pulverizer for producing yam powder, comprising a pulverizer body, characterized in that: The feed inlet of the pulverizer body is connected to a cooling and pre-crushing mechanism, the discharge outlet of the pulverizer body is connected to a dust collector via a conduit, and the discharge outlet of the dust collector is connected to a dispersing mechanism.
2. The pulverizer for yam powder production according to claim 1, characterized in that: The cooling pre-crushing mechanism includes a feeding auger, which includes a housing and a feeding paddle. The housing has a cooling jacket with a cooling medium inlet and a cooling medium outlet. The feeding paddle includes a rotating shaft and spiral feeding blades fixed on the rotating shaft. The two ends of the rotating shaft pass through the two ends of the housing and are rotatably connected to the housing through bearings. The rotating shaft has a cooling channel inside, and the two ends of the cooling channel pass through the two ends of the rotating shaft and are respectively connected to an inlet pipe and an outlet pipe through a rotary joint. A pulley is fixed on the rotating shaft outside the housing. The pulley is engaged with a pulley, and the pulley is connected to the pulley via a transmission belt. The pulley is connected to a motor.
3. The pulverizer for yam powder production according to claim 1, characterized in that: The dispersing mechanism includes a housing. The inlet at one end of the housing is connected to the outlet of the dust collector. The other end of the housing is provided with a discharge pipe with a switch valve. The housing contains a dispersing assembly, which includes a second rotating shaft. One end of the second rotating shaft passes through one end of the housing and is connected to a second motor. The second rotating shaft inside the housing is provided with multiple dispersing blades. The multiple dispersing blades are spirally distributed on the second rotating shaft. The dispersing blades are shovel-shaped. A threaded rod is fixedly connected to one end of the dispersing blade near the second rotating shaft. The second rotating shaft is provided with a through hole that mates with the threaded rod. The threaded rod passes through the corresponding through hole. Locking nuts are provided on the threaded rods on both sides of the through hole.
4. A pulverizer for producing yam powder according to claim 3, characterized in that: The cross-section of the second rotating shaft is a regular polygon.
5. A pulverizer for producing yam powder according to claim 3, characterized in that: The top of the housing is provided with an openable cover.
6. A pulverizer for producing yam powder according to claim 1, characterized in that: The dust collector is a cyclone separator.