A waste disposal device for garment production
Patent Information
- Application Number
- CN202522140223.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-10
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2035-10-10
AI Technical Summary
[0004]现有技术中,通过上述装置中的螺旋叶片与转动板的配合,可方便将粉碎后的面料排放出去,但面料较为柔软,且在投放时,面料与面料可能会出现夹层,就导致面料可能无法充分的与粉碎辊接触,使得面料粉碎不彻底的情况出现,上述装置中无法避免此类情况发生,导致螺旋叶片排出的面料中很有可能含有未被粉碎的面料,导致返工
(1)本实用新型通过过滤板的设置,可对废料进行截留,然后经提升仓的设置,可对未破碎的废料统一收集,然后重新投放到处理仓中进行二次或多次处理,直至废料被处理完成,且通过滑道的设置,可避免提升仓内的废料占用进料斗,导致进料斗出现堵塞,通过提升仓的设置,避免破碎的废料出现返工,从而提高处理效率。
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Figure CN224700321U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of garment production technology, specifically to a waste disposal device for garment production. Background Technology
[0002] In layman's terms, clothing refers to the clothes we wear in the context of food, clothing, shelter, and transportation. Clothes are made of fabric, which is the material used to make clothing. As one of the three essential elements of clothing, fabric not only interprets the style and characteristics of clothing, but also directly influences the color and shape of clothing. It can make a graceful figure show its elegant beauty and present its noble perfection, with a soft feel.
[0003] CN220460802U discloses an environmentally friendly and biodegradable waste recycling device for the production of woven double-pile fabrics, belonging to the technical field of waste recycling devices. It includes a housing with a first feed hopper at the top and a crushing roller below the first feed hopper, both located inside the housing. The device works by having crushed fabric waste fall from above into a second feed hopper or onto a rotating plate. When the fabric waste accumulates excessively on the rotating plate, a spring is continuously compressed, causing the rotating plate to move downwards, allowing the fabric waste to fall into the second feed hopper. This prevents the fabric waste from being stuck on a fixed plate. The fabric waste enters a conveying cylinder, where a motor drives a spiral blade shaft to rotate, thus conveying the fabric waste quickly and preventing blockage of the housing.
[0004] In the prior art, the spiral blades and rotating plate in the above-mentioned device can conveniently discharge the crushed fabric. However, the fabric is relatively soft, and during feeding, the fabric may be sandwiched between layers, which may result in the fabric not being able to fully contact the crushing roller, resulting in incomplete crushing of the fabric. The above-mentioned device cannot avoid this situation, which means that the fabric discharged by the spiral blades may contain uncrushed fabric, resulting in rework. Utility Model Content
[0005] The purpose of this invention is to provide a waste disposal device for garment production.
[0006] The objective of this utility model can be achieved through the following technical solutions: A waste material processing device for garment production includes a processing chamber and an lifting chamber. A crushing roller is rotatably mounted inside the processing chamber. Multiple slots are provided on both sides of the processing chamber. A filter plate and a sliding plate are fixedly connected to the side wall of the processing chamber. The filter plate is arranged parallel to the slots. A lifting shaft is rotatably connected inside the lifting chamber. Lifting blades are fixedly connected to the lifting shaft. Two discharge chambers are fixedly connected to the side wall of the processing chamber, located on both sides of the filter plate. A discharge chute is fixedly connected to the bottom of the discharge chamber. The end of the discharge chute away from the discharge chamber is fixedly connected to and communicates with the lifting chamber. A feeding chute is fixedly connected to the side wall of the lifting chamber. The end of the feeding chute away from the lifting chamber is fixedly connected to the processing chamber and located at the sliding plate.
[0007] Furthermore, a crushing shaft is rotatably connected to the side wall of the processing chamber; two sets of crushing shafts are provided; the crushing roller is fixedly connected to the crushing shaft; the crushing roller is located below the slide plate; and a feed hopper is fixedly connected to the top of the processing chamber.
[0008] Furthermore, the processing chamber sidewall is rotatably connected to a striking shaft; two sets of striking shafts are provided; striking rods are fixedly connected to the striking shafts; multiple sets of striking rods are provided and located below the crushing roller.
[0009] Furthermore, a movable chamber is fixedly connected to the side wall of the processing chamber; a movable screw is rotatably connected inside the movable chamber; a cleaning brush is threaded onto the movable screw; the cleaning brush flexibly abuts against the filter plate; a movable motor is fixedly connected to the side wall of the movable chamber; the movable screw is driven by the movable motor; the feed chute and the discharge chamber are both connected to the processing chamber through slots.
[0010] Furthermore, a connecting rack is fixedly connected to the bottom of the cleaning brush; the connecting rack passes through the movable chamber; a driven column is rotatably connected to the side wall of the treatment chamber; the driven column is located below the filter plate; a contact rod is fixedly connected to the driven column; the contact rod movably abuts against the filter plate; a base is fixedly connected to the side wall of the treatment chamber; a telescopic spring is fixedly connected to the base; the end of the telescopic spring away from the base is fixedly connected to the filter plate; the filter plate is slidably disposed within the treatment chamber; a drive gear is rotatably connected to the side wall of the treatment chamber; the output end of the drive gear is fixedly connected to the input end of the driven column; the drive gear meshes with the connecting rack.
[0011] Furthermore, a main gear and a secondary gear are rotatably connected to the side wall of the processing chamber; two sets of the main gear and the secondary gear are respectively provided; the main gear is axially connected to the crushing shaft; the secondary gear is axially connected to the impact shaft; the main gear and the secondary gear are meshed; and the main gears are meshed with each other.
[0012] Furthermore, a lifting motor is fixedly connected to the top of the lifting chamber; a crushing motor is fixedly connected to the side wall of the processing chamber; the lifting shaft is driven by the lifting motor; and the crushing shaft is driven by the crushing motor.
[0013] Furthermore, the movable lead screw is a trapezoidal lead screw; a processing drawer is slidably connected to the bottom of the processing chamber.
[0014] The beneficial effects of this utility model are: (1) By setting up a filter plate, the waste can be intercepted. Then, by setting up an elevator, the unbroken waste can be collected and then put back into the processing chamber for secondary or multiple processing until the waste is processed. Furthermore, by setting up a slide, the waste in the elevator chamber can be prevented from occupying the feed hopper, which would cause the feed hopper to become blocked. By setting up an elevator, the broken waste can be prevented from being reworked, thereby improving the processing efficiency.
[0015] (2) In this utility model, the crushed waste material will clump together. Then, the impact shaft is driven to rotate and the impact bar can be used to hit the crushed waste material, thereby breaking up the clumped waste material and dropping it onto the filter plate for filtration. This avoids the clumped waste material being unable to be filtered by the filter plate. At the same time, the contact bar on the driven column is used to hit the filter plate. When it is hit, the filter plate will vibrate. When it vibrates, it will pull the connecting spring, thereby amplifying the vibration with the help of the connecting spring, which facilitates filtration. Attached Figure Description
[0016] The present invention will be further described below with reference to the accompanying drawings.
[0017] Figure 1 This is a schematic diagram of the overall structure of the processing chamber in this utility model; Figure 2 This is a schematic diagram of the overall structure of the main gear and the auxiliary gear in this utility model; Figure 3 This is a cross-sectional view of the overall structure of the processing chamber in this utility model; Figure 4 This is a cross-sectional view of the overall structure of the mobile warehouse in this utility model; Figure 5 yes Figure 4 Enlarged view of point A in the middle.
[0018] Reference numerals: 1. Processing bin; 2. Feed hopper; 3. Slide plate; 4. Crushing roller; 5. Crushing shaft; 6. Groove; 7. Impact shaft; 8. Impact rod; 9. Filter plate; 10. Discharge bin; 11. Discharge chute; 12. Lifting bin; 13. Lifting shaft; 14. Lifting blade; 15. Processing tray; 16. Feed chute; 17. Lifting motor; 18. Moving bin; 19. Moving screw; 20. Cleaning brush; 21. Crushing motor; 22. Moving motor; 23. Main gear; 24. Secondary gear; 25. Connecting rack; 26. Drive gear; 27. Driven column; 28. Contact rod; 29. Base; 30. Telescopic spring. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0020] Please refer to the attached diagram. Figures 1-5 As shown in the figure, a waste material processing device for garment production in this embodiment of the present invention includes a processing chamber 1 and a lifting chamber 12; a crushing roller 4 is rotatably arranged inside the processing chamber 1; slots 6 are opened on both sides of the processing chamber 1; multiple sets of slots 6 are arranged; a filter plate 9 and a sliding plate 3 are fixedly connected to the side wall of the processing chamber 1; the filter plate 9 is arranged parallel to the slots 6; the processing chamber 1 and the lifting chamber 12; the crushing roller 4 is rotatably arranged inside the processing chamber 1; slots 6 are opened on both sides of the processing chamber 1; multiple sets of slots 6 are arranged; a filter plate 9 and a sliding plate 3 are fixedly connected to the side wall of the processing chamber 1; the filter plate 9 and the slots 6 are arranged parallel to the side wall of the processing chamber 1; the processing chamber 1 and the lifting chamber 12; the crushing roller 4 is rotatably arranged inside the processing chamber 1; slots 6 are opened on both sides of the processing chamber 1; multiple sets of slots 6 are arranged; the filter plate 9 and the sliding plate 3 are fixedly connected to the side wall of the processing chamber 1; the filter plate 9 and the sliding plate 3 are arranged parallel ... The openings 6 are arranged in parallel; a lifting shaft 13 is rotatably connected inside the lifting chamber 12; lifting blades 14 are fixedly connected to the lifting shaft 13; a discharge chamber 10 is fixedly connected to the side wall of the processing chamber 1; two sets of discharge chambers 10 are provided and are located on both sides of the filter plate 9; a discharge chute 11 is fixedly connected to the bottom of the discharge chamber 10; the end of the discharge chute 11 away from the discharge chamber 10 is fixedly connected to the lifting chamber 12 and is connected in communication; a feeding chute 16 is fixedly connected to the side wall of the lifting chamber 12; the end of the feeding chute 16 away from the lifting chamber 12 is fixedly connected to the processing chamber 1 and is located at the slide plate 3; During operation, waste materials generated during production are fed into the processing chamber 1. The waste materials then come into contact with the crushing roller 4 and are crushed by it. After crushing, the waste materials fall onto the filter plate 9, where any incompletely crushed material is retained. The crushed material passes through the filter plate 9 and reaches the bottom. The retained material is cleaned into the slots 6 on both sides of the filter plate 9, and then reaches the discharge chamber 10. From there, it slides through the discharge chute 11 to the lifting chambers 12 on both sides, which then drive the lifting shaft 13 to rotate. The waste material is lifted to the top of the lifting chamber 12 by the lifting blades 14. When it reaches the top, the waste material will slide back into the processing chamber 1 from the feed chute 16 on one side, and then slide into the middle of the two sets of crushing rollers 4 for crushing again by the guide of the slide plate 3, until there is no waste material left on the waste filter plate 9. The waste material can be intercepted by the filter plate 9. Then, the uncrushed waste material can be collected by the lifting chamber 12 and then put back into the processing chamber 1 for secondary or multiple processing until the waste material is completely processed.
[0021] like Figure 3 As shown, a crushing shaft 5 is rotatably connected to the side wall of the processing chamber 1; two sets of crushing shafts 5 are provided; crushing rollers 4 are fixedly connected to the crushing shafts 5; crushing rollers 4 are located below the slide plate 3; and a feed hopper 2 is fixedly connected to the top of the processing chamber 1. During operation, waste material enters the processing chamber 1 through the feed hopper 2. The feed hopper 2 is located between the two sets of crushing rollers 4, allowing waste material to be directly fed onto the crushing rollers 4 for crushing. Furthermore, the setting of the slide can prevent waste material in the lifting chamber 12 from occupying the feed hopper 2 and causing blockage.
[0022] like Figure 3 As shown, a striking shaft 7 is rotatably connected to the side wall of the processing chamber 1; two sets of striking shafts 7 are provided; striking rods 8 are fixedly connected to the striking shafts 7; multiple sets of striking rods 8 are provided and located below the crushing roller 4. During operation, the crushed waste material will clump together. Then, the impact shaft 7 is driven to rotate, and the impact bar 8 can be used to strike the crushed waste material, thereby breaking up the clumps and causing them to fall onto the filter plate 9 for filtration, thus preventing the clumps of waste material from being unable to be filtered by the filter plate 9.
[0023] like Figure 4 As shown, a movable chamber 18 is fixedly connected to the side wall of the processing chamber 1; a movable screw 19 is rotatably connected inside the movable chamber 18; a cleaning brush 20 is threadedly connected to the movable screw 19; the cleaning brush 20 flexibly abuts against the filter plate 9; a movable motor 22 is fixedly connected to the side wall of the movable chamber 18; the movable screw 19 is driven by the movable motor 22; the feed chute 16 and the discharge chamber 10 are both connected to the processing chamber 1 through the slot 6; During operation, after the waste material reaches the filter plate 9, the moving screw 19 is driven to rotate. When it rotates, it will drive the cleaning brush 20 to move, thereby using the cleaning brush 20 to sweep the waste material trapped on the filter plate 9 into the discharge bins 10 on both sides. Multiple sets of slots 6 are provided, all of which are connected to the lifting bin 12 to facilitate the entry and exit of waste material.
[0024] like Figures 4-5 As shown, a connecting rack 25 is fixedly connected to the bottom of the cleaning brush 20; the connecting rack 25 passes through the movable chamber 18; a driven column 27 is rotatably connected to the side wall of the treatment chamber 1; the driven column 27 is located below the filter plate 9; a contact rod 28 is fixedly connected to the driven column 27; the contact rod 28 movably abuts against the filter plate 9; a base 29 is fixedly connected to the side wall of the treatment chamber 1; a telescopic spring 30 is fixedly connected to the base 29; the end of the telescopic spring 30 away from the base 29 is fixedly connected to the filter plate 9; the filter plate 9 is slidably disposed in the treatment chamber 1; a drive gear 26 is rotatably connected to the side wall of the treatment chamber 1; the output end of the drive gear 26 is fixedly connected to the input end of the driven column 27; the drive gear 26 meshes with the connecting rack 25. During operation, as the cleaning brush 20 moves, it can drive the connecting rack 25 below to move. When the connecting rack 25 moves, it will drive the drive gear 26 to rotate through the teeth, thereby driving the driven column 27 inside to rotate. The contact rod 28 on the driven column 27 strikes the filter plate 9. When it strikes, the filter plate 9 will vibrate. When it vibrates, it will pull the connecting spring, thereby amplifying the vibration in conjunction with the connecting spring to facilitate filtration.
[0025] like Figure 2 As shown, a main gear 23 and a secondary gear 24 are rotatably connected to the side wall of the processing chamber 1; two sets of main gear 23 and secondary gear 24 are respectively provided; the main gear 23 is connected to the crushing shaft 5; the secondary gear 24 is connected to the impact shaft 7; the main gear 23 and the secondary gear 24 are meshed; the main gears 23 are meshed with each other. During operation, two sets of main gears 23 and auxiliary gears 24 are respectively set. When one set of crushing shafts 5 is driven to rotate, it will drive the corresponding set of main gears 23 to rotate. Then, the main gears 23 drive the other set of main gears 23 to rotate, and at the same time drive the auxiliary gears 24 below to rotate. When the auxiliary gears 24 rotate, they will drive the impact shaft 7 to rotate, thereby impacting the agglomerated waste.
[0026] like Figure 1 and Figure 2 As shown, a lifting motor 17 is fixedly connected to the top of the lifting chamber 12; a crushing motor 21 is fixedly connected to the side wall of the processing chamber 1; the lifting shaft 13 is driven by the lifting motor 17; and the crushing shaft 5 is driven by the crushing motor 21. During operation, both the lifting motor 17 and the crushing motor 21 are commonly used shaft motors on the market, model SJ-D series main shaft motors, which can be selected according to actual needs.
[0027] like Figure 3 As shown, the movable lead screw 19 is a trapezoidal lead screw; a processing drawer 15 is slidably connected to the bottom of the processing chamber 1; During operation, the filtered waste material reaches the processing tray 15 and is finally collected.
[0028] The working principle of this utility model is as follows: Waste generated during production is fed into the processing chamber 1, where it comes into contact with the crushing roller 4 and is crushed. After crushing, the waste falls onto the filter plate 9, where any incompletely crushed fabric is retained. The crushed fabric passes through the filter plate 9 and reaches the bottom. The retained fabric is cleaned into the slots 6 on both sides of the filter plate 9 and then reaches the discharge chamber 10. From there, it slides through the discharge chute 11 to the lifting chambers 12 on both sides, which then drive the lifting shaft 13 to rotate, utilizing the lifting blades... 14. The waste material is lifted to the top of the lifting chamber 12. When it reaches the top, the waste material will slide back into the processing chamber 1 from the feed chute 16 on one side, and slide into the middle of the two sets of crushing rollers 4 for crushing again through the guide of the slide plate 3, until there is no waste material left on the waste filter plate 9. During this process, the crushed waste material will clump together. Then, the impact shaft 7 is driven to rotate, and the impact bar 8 can be used to hit the crushed waste material, thereby breaking up the clumps of waste material, which then falls onto the filter plate 9 for filtration, thus preventing the clumps of waste material from being unable to be filtered by the filter plate 9.
[0029] The above description details one embodiment of the present utility model, but it is merely a preferred embodiment and should not be construed as limiting the scope of the present utility model. All equivalent variations and improvements made within the scope of the present utility model application should still fall within the patent coverage of the present utility model.
Claims
1. A waste disposal device for garment production, characterized in that, It includes a processing chamber (1) and an lifting chamber (12); a crushing roller (4) is rotatably installed inside the processing chamber (1); slots (6) are opened on both sides of the processing chamber (1); multiple sets of slots (6) are provided; a filter plate (9) and a sliding plate (3) are provided on the side wall of the processing chamber (1); the sliding plate (3) is fixedly connected to the processing chamber (1); the filter plate (9) is arranged parallel to the slots (6); a lifting shaft (13) is rotatably connected inside the lifting chamber (12); lifting blades (14) are fixedly connected to the lifting shaft (13); The processing chamber (1) is fixedly connected to the side wall of the discharge chamber (10); the discharge chamber (10) is provided in two sets and is located on both sides of the filter plate (9); the bottom of the discharge chamber (10) is fixedly connected to the discharge chute (11); the end of the discharge chute (11) away from the discharge chamber (10) is fixedly connected to the lifting chamber (12) and is connected in communication; the side wall of the lifting chamber (12) is fixedly connected to the feed chute (16); the end of the feed chute (16) away from the lifting chamber (12) is fixedly connected to the processing chamber (1) and is located at the slide plate (3).
2. The waste treatment device for garment production according to claim 1, characterized in that, The processing chamber (1) is rotatably connected to a crushing shaft (5); two sets of crushing shafts (5) are provided; the crushing roller (4) is fixedly connected to the crushing shaft (5); the crushing roller (4) is located below the slide plate (3); and the top of the processing chamber (1) is fixedly connected to a feed hopper (2).
3. The waste treatment device for garment production according to claim 2, characterized in that, The processing chamber (1) is rotatably connected to a striking shaft (7); two sets of striking shafts (7) are provided; striking rods (8) are fixedly connected to the striking shafts (7); multiple sets of striking rods (8) are provided and located below the crushing roller (4).
4. The waste treatment device for garment production according to claim 3, characterized in that, The processing chamber (1) is fixedly connected to a movable chamber (18) on its side wall; a movable screw (19) is rotatably connected inside the movable chamber (18); a cleaning brush (20) is threaded onto the movable screw (19); the cleaning brush (20) flexibly abuts against the filter plate (9); a movable motor (22) is fixedly connected to the side wall of the movable chamber (18); the movable screw (19) is driven by the movable motor (22); the feed chute (16) and the discharge chamber (10) are both connected to the processing chamber (1) through the slot (6).
5. The waste treatment device for garment production according to claim 4, characterized in that, A connecting rack (25) is fixedly connected to the bottom of the cleaning brush; the connecting rack (25) passes through the movable chamber (18); a driven column (27) is rotatably connected to the side wall of the treatment chamber (1); the driven column (27) is located below the filter plate (9); a contact rod (28) is fixedly connected to the driven column (27); the contact rod (28) movably abuts against the filter plate (9); a base (29) is fixedly connected to the side wall of the treatment chamber (1); a telescopic spring (30) is fixedly connected to the base (29); the end of the telescopic spring (30) away from the base (29) is fixedly connected to the filter plate (9); the filter plate (9) is slidably disposed in the treatment chamber (1); a drive gear (26) is rotatably connected to the side wall of the treatment chamber (1); the output end of the drive gear (26) is fixedly connected to the input end of the driven column (27); the drive gear (26) meshes with the connecting rack (25).
6. The waste treatment device for garment production according to claim 5, characterized in that, The processing chamber (1) is rotatably connected to a main gear (23) and a secondary gear (24); the main gear (23) and the secondary gear (24) are respectively provided in two sets; the main gear (23) is connected to the crushing shaft (5); the secondary gear (24) is connected to the impact shaft (7); the main gear (23) and the secondary gear (24) are meshed; the main gears (23) are meshed with each other.
7. A waste treatment device for garment production according to claim 6, characterized in that, The top of the lifting chamber (12) is fixedly connected to a lifting motor (17); the side wall of the processing chamber (1) is fixedly connected to a crushing motor (21); the lifting shaft (13) is driven by the lifting motor (17); the crushing shaft (5) is driven by the crushing motor (21).
8. A waste treatment device for garment production according to claim 7, characterized in that, The movable lead screw (19) is a trapezoidal lead screw; the bottom of the processing chamber (1) is slidably connected to a processing drawer (15).
Citation Information
Patent Citations
Waste recovery device for production of environment-friendly degradable woven double-suede fabric
CN220460802U