A fixture for processing switch panels
Patent Information
- Application Number
- CN202522079575.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-26
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2035-09-26
AI Technical Summary
[0004]但是开关面板具有不同大小和规格,而现有夹具上的上下两个弹片的距离不可调节,且相邻每组弹片的间距无法调节,因此无法实现对不同大小的开关面板进行固定,使用具有局限性,当需要对不同大小的开关面板进行固定喷漆时还需要更换不同规格的夹具,给工作人员带来不便
[0013]与现有技术相比,本实用新型的有益效果是:通过支撑柱、圆盘、凸形槽、凸形块、联动机构、连柱、矩形壳、矩形板、调节机构与弹片的相互配合,本夹具上的上下对应的两个弹片的间距可调,且相邻两个矩形壳的间距可调,因此可实现对不同大小的开关面板进行固定,适用性好,当需要对不同大小的开关面板进行固定喷漆时无需更换不同规格的夹具,给工作人员带来方便。
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Figure CN224700408U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of switch panel processing technology, specifically a fixture for switch panel processing. Background Technology
[0002] Switch panels are panel devices used to install electrical switches, sockets, and other components, and are usually fixed to the surface of walls, furniture, or equipment. Painting is a key process in switch panel production, primarily serving to protect the material (i.e., prevent aging, fading, and scratches on plastic or metal surfaces, extending their lifespan) and to provide a decorative effect, enhancing their aesthetics.
[0003] In small-batch switch panel painting, workers use a simple rotating fixture. This fixture mainly consists of a mounting base on the output end (rotating end) of the control panel, a support rod connected to the mounting base, and multiple sets of spring clips connected to the top of the support rod. Each set of spring clips consists of two clips symmetrically distributed vertically. In use, the top inner edge of the back side of the switch panel (the side not to be painted) is aligned with the upper spring clip. The switch panel is then lowered (during which the spring clip deforms), causing the bottom inner edge of the back side of the switch panel to align with the lower spring clip. The two spring clips then support and fix the switch panel. The output end of the control panel rotates the fixture, allowing the worker to use a spray painting tool to evenly paint multiple switch panels.
[0004] However, switch panels come in various sizes and specifications, and the distance between the upper and lower springs on existing fixtures is not adjustable, nor is the spacing between adjacent sets of springs. Therefore, it is impossible to fix switch panels of different sizes, limiting their usability. Furthermore, when fixing and painting switch panels of different sizes is required, different sizes of fixtures need to be replaced, causing inconvenience to workers. Therefore, we propose a fixture for switch panel processing. Utility Model Content
[0005] The purpose of this invention is to provide a fixture for processing switch panels to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a fixture for processing switch panels, comprising a support column, a disk fixedly connected to the upper end of the support column, a plurality of convex grooves arranged in a circular array around the center of the upper end of the disk, convex blocks attached to the inner walls of the plurality of convex grooves, a linkage mechanism between the plurality of convex blocks and the support column, and a connecting column fixedly connected to the end of the plurality of convex blocks away from the center point of the disk, the plurality of connecting columns movably penetrating through the inner wall of the disk, and a clamping mechanism provided at the end of the plurality of connecting columns located on the outer side of the disk, the clamping mechanism comprising a rectangular shell, the rectangular shell fixedly connected to the end of the connecting column located on the outer side of the disk, and rectangular plates symmetrically attached to the upper and lower outer walls of the rectangular shell away from the connecting column, an adjustment mechanism provided between the two rectangular plates and the rectangular shell, and spring pieces fixedly connected to the ends of the two rectangular plates away from each other, the two spring pieces being symmetrically arranged.
[0007] Preferably, the linkage mechanism includes a collar, which is slidably sleeved on the outer wall of the support column near the upper edge, and a fixing mechanism is provided between the collar and the support column. Multiple connecting plates are rotatably connected to the upper edge of the outer wall of the collar around its center in a ring array, and the ends of the multiple connecting plates away from the collar are respectively rotatably connected to the lower ends of multiple convex blocks.
[0008] Preferably, the fixing mechanism includes a knob screw and multiple screw holes. The knob screw is screwed through and tightened in the inner wall of the collar. The multiple screw holes are linearly arranged from top to bottom on the outer wall of the support column corresponding to the knob screw. The lowest screw hole is threadedly engaged with the knob screw.
[0009] Preferably, the adjusting mechanism includes a bidirectional lead screw, which is rotatably connected to the middle of the bottom inner side of the rectangular shell, and the bidirectional lead screw moves through the inner wall of the upper end of the rectangular shell. A handwheel is fixedly connected to the upper end of the bidirectional lead screw, and U-shaped plates are symmetrically threaded on the outer wall of the inner side of the rectangular shell. Both U-shaped plates are slidably disposed in the inner wall of the rectangular shell, and one end of each U-shaped plate on the outer side of the rectangular shell is fixedly connected to the two rectangular plates respectively.
[0010] Preferably, the inner wall of the rectangular shell is provided with rectangular grooves at the locations of the two U-shaped plates, and the two rectangular grooves slide in cooperation with the two U-shaped plates respectively.
[0011] Preferably, a rubber sleeve is fixedly connected to the upper middle part of the rectangular shell, and the inner wall of the rubber sleeve is tightly fitted to the outer wall of the bidirectional lead screw.
[0012] Preferably, the bottom end of the support column is fixedly connected to a mounting base, and the upper end of the mounting base is provided with a plurality of mounting holes arranged in a ring around its center.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: through the cooperation of the support column, disc, convex groove, convex block, linkage mechanism, connecting column, rectangular shell, rectangular plate, adjustment mechanism and spring piece, the spacing between the two corresponding spring pieces on the upper and lower parts of this fixture is adjustable, and the spacing between the two adjacent rectangular shells is also adjustable. Therefore, it can fix switch panels of different sizes, has good applicability, and does not require changing to different specifications of fixtures when fixing and painting switch panels of different sizes, which brings convenience to the staff. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram showing some components between the collar and the spring sheet of this utility model; Figure 3 This is a cross-sectional view of the disk of this utility model; Figure 4 This is a cross-sectional view of the rectangular shell of this utility model; Figure 5 This is a diagram illustrating the support column, disc, convex groove, and screw hole of this utility model. Figure 6 This is a diagram showing the usage state of this utility model.
[0015] The components represented by each number in the attached diagram are listed below: 1. Support column; 2. Disc; 3. Convex groove; 4. Convex block; 5. Connecting column; 6. Collar; 7. Connecting plate; 8. Knob screw; 9. Rectangular shell; 10. Handwheel; 11. Rectangular groove; 12. Rubber sleeve; 13. Rectangular plate; 14. Spring; 15. Mounting base; 16. Mounting hole; 17. Two-way lead screw; 18. U-shaped plate; 19. Screw hole. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] This utility model provides a technical solution: such as Figures 1-6A fixture for processing switch panels is shown, comprising a support column 1, a disk 2 fixedly connected to the upper end of the support column 1, and multiple convex grooves 3 arranged in a circular array around the center of the upper end of the disk 2. Convex blocks 4 are attached to the inner walls of the multiple convex grooves 3. A linkage mechanism is provided between the multiple convex blocks 4 and the support column 1. A connecting column 5 is fixedly connected to the end of the multiple convex blocks 4 away from the center point of the disk 2. The multiple connecting columns 5 movably penetrate the inner wall of the disk 2. A clamping mechanism is provided at the outer end of the multiple connecting columns 5 located on the disk 2. The clamping mechanism includes a rectangular shell 9, which is fixedly connected to the outer end of the connecting column 5 located on the disk 2. Rectangular plates 13 are symmetrically attached to the upper and lower outer walls of the rectangular shell 9 away from the connecting column 5. An adjustment mechanism is provided between the two rectangular plates 13 and the rectangular shell 9. A spring piece 14 is fixedly connected to the outer end of the two rectangular plates 13 that are far apart from each other. The two spring pieces 14 are symmetrically arranged.
[0018] The linkage mechanism includes a collar 6, which is slidably sleeved on the outer wall of the support column 1 near the upper edge. A fixing mechanism is provided between the collar 6 and the support column 1. Multiple connecting plates 7 are rotatably connected around the center of the upper edge of the outer wall of the collar 6. The ends of the multiple connecting plates 7 away from the collar 6 are rotatably connected to the lower ends of multiple convex blocks 4.
[0019] The fixing mechanism includes a knob screw 8 and multiple screw holes 19. The knob screw 8 is screwed through and tightened in the inner wall of the collar 6. The multiple screw holes 19 are linearly arranged from top to bottom on the outer wall of the support column 1 corresponding to the knob screw 8. The screw hole 19 at the bottom is threadedly engaged with the knob screw 8.
[0020] The adjustment mechanism includes a bidirectional lead screw 17, which is rotatably connected to the middle of the bottom inner side of the rectangular shell 9. The bidirectional lead screw 17 also moves through the inner wall of the upper end of the rectangular shell 9. A handwheel 10 is fixedly connected to the upper end of the bidirectional lead screw 17. U-shaped plates 18 are symmetrically threaded on the outer wall of the inner side of the bidirectional lead screw 17. Both U-shaped plates 18 are slidably disposed in the inner wall of the rectangular shell 9. The outer ends of the two U-shaped plates 18 are fixedly connected to two rectangular plates 13 respectively.
[0021] The inner wall of the rectangular shell 9 is provided with rectangular grooves 11 at the two U-shaped plates 18 respectively, and the two rectangular grooves 11 are slidably engaged with the two U-shaped plates 18 respectively.
[0022] A rubber sleeve 12 is fixedly connected to the upper middle part of the rectangular shell 9. The inner wall of the rubber sleeve 12 is tightly fitted with the outer wall of the double-acting screw 17. Specifically, relying on the friction between the rubber sleeve 12 and the double-acting screw 17, the double-acting screw 17 can maintain a certain fixed state after the rotation ring ends.
[0023] The bottom end of the support column 1 is fixedly connected to the mounting base 15, and the upper end of the mounting base 15 is provided with multiple mounting holes 16 arranged in a ring around its center.
[0024] Working Principle: This clamp is mounted on the output end (rotating end) of the operating table via the mounting base 15 and mounting hole 16 (it should be noted that the way this clamp is mounted on the operating table is the same as the way existing clamps are mounted on the operating table). The way this clamp fixes the switch panel is also the same as the way existing clamps fix the switch panel: hold one switch panel so that the top inner side of the back of the switch panel (the side that does not need to be painted) is in contact with a spring 14 located above. Then, move the switch panel down (during this process, the spring 14 will deform), and then let the bottom inner side of the back of the switch panel be in contact with a spring 14 located below. Release the clamp, and the switch panel will be supported and fixed by the force of the two springs 14. Similarly, other switch panels can be fixed sequentially between their respective two springs 14 (e.g., ...). Figure 6 As shown), the output end of the control panel drives the fixture to rotate, and then the operator can use a spray painting tool to evenly spray paint on multiple switch panels (the above is existing technology and will not be described in detail).
[0025] When a larger switch panel needs to be clamped, before installing the larger switch panel into the clamp, first turn the knob screw 8 outward. The knob screw 8 will rotate outward within the inner wall of the collar 6, and it will also rotate outward within the lowest screw hole 19 on the support column 1. Continue until the knob screw 8 is completely removed from the screw hole 19. Then, move the collar 6 upward. The collar 6 will cause the lower ends of the multiple connecting plates 7 to move upward (at this time, the multiple connecting plates 7 will rotate on the collar 6). The multiple connecting plates 7 will cause their respective convex blocks 4 to slide away from the center point of the disk 2 within their corresponding convex grooves 3 on the disk 2 (at this time, the multiple connecting plates 7 will also slide away from the center point of the disk 2 within their respective convex grooves 3). (Rotating on block 4), multiple convex blocks 4 will drive their respective connecting posts 5 to slide away from the center point of the disk 2 in the inner wall of the disk 2. Multiple connecting posts 5 will drive their respective rectangular shells 9 to move away from the center point of the disk 2. The distance between two adjacent rectangular shells 9 can be increased until the distance between two adjacent rectangular shells 9 is sufficient to clamp a switch panel with a larger area. Then, turn the knob screw 8 inward. The knob screw 8 will rotate inward in the inner wall of the collar 6, and the knob screw 8 will also be inserted into and tightened in another screw hole 19 on the support column 1. Then the collar 6 can remain fixed after moving upward, and multiple rectangular shells 9 will also remain fixed after moving.
[0026] Then, rotating one of the handwheels 10 will cause the double-acting screw 17 to rotate inside the rectangular shell 9. The double-acting screw 17 will cause the two U-shaped plates 18 to move away from each other on the outer wall of the double-acting screw 17 (during this process, the two U-shaped plates 18 will also slide away from each other in their respective rectangular slots 11 on the rectangular shell 9). The two U-shaped plates 18 will cause their respective rectangular plates 13 to slide away from each other on the rectangular shell 9. The two rectangular plates 13 will cause their respective spring pieces 14 to move away from each other until the distance between the two spring pieces 14 is sufficient to fix a larger area of the switch panel. Then, the rotation of the handwheel 10 can be stopped. Similarly, the distance between the two spring pieces 14 on the other rectangular shells 9 can be extended by following the same operation. The operation is simple.
[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A fixture for processing switch panels, comprising a support column (1), characterized in that: The upper end of the support column (1) is fixedly connected to a disk (2). Multiple convex grooves (3) are arranged in a circular array around the center of the upper end of the disk (2). Convex blocks (4) are attached to the inner walls of the multiple convex grooves (3). A linkage mechanism is provided between the multiple convex blocks (4) and the support column (1). A connecting column (5) is fixedly connected to one end of each of the multiple convex blocks (4) away from the center point of the disk (2). The multiple connecting columns (5) movably penetrate the inner wall of the disk (2), and the multiple connecting columns (5) are positioned... A clamping mechanism is provided at one end of the outer side of the disc (2). The clamping mechanism includes a rectangular shell (9). The rectangular shell (9) is fixedly connected to one end of the connecting column (5) located outside the disc (2). Rectangular plates (13) are symmetrically attached to the outer wall of the rectangular shell (9) away from the connecting column (5). An adjustment mechanism is provided between the two rectangular plates (13) and the rectangular shell (9). Spring pieces (14) are fixedly connected to the ends of the two rectangular plates (13) that are far apart. The two spring pieces (14) are symmetrically arranged.
2. The fixture for processing a switch panel according to claim 1, characterized in that: The linkage mechanism includes a collar (6), which is slidably sleeved on the outer wall of the support column (1) near the upper edge. A fixing mechanism is provided between the collar (6) and the support column (1). Multiple connecting plates (7) are rotatably connected around the center of the upper edge of the outer wall of the collar (6). The ends of the multiple connecting plates (7) away from the collar (6) are rotatably connected to the lower ends of multiple convex blocks (4).
3. The fixture for processing switch panels according to claim 2, characterized in that: The fixing mechanism includes a knob screw (8) and multiple screw holes (19). The knob screw (8) is screwed through and tightened in the inner wall of the collar (6). The multiple screw holes (19) are arranged in a linear array from top to bottom on the outer wall of the support column (1) corresponding to the knob screw (8). The screw hole (19) at the bottom is threadedly engaged with the knob screw (8).
4. The fixture for processing a switch panel according to claim 1, characterized in that: The adjustment mechanism includes a bidirectional lead screw (17), which is rotatably connected to the middle of the bottom inner side of the rectangular shell (9). The bidirectional lead screw (17) is movably inserted through the inner wall of the upper end of the rectangular shell (9). A handwheel (10) is fixedly connected to the upper end of the bidirectional lead screw (17). U-shaped plates (18) are symmetrically threaded on the outer wall of the inner side of the bidirectional lead screw (17). Both U-shaped plates (18) are slidably disposed in the inner wall of the rectangular shell (9). The two U-shaped plates (18) are fixedly connected to the two rectangular plates (13) at one end of the two U-shaped plates (18) on the outer side of the rectangular shell (9).
5. A fixture for processing switch panels according to claim 4, characterized in that: The inner wall of the rectangular shell (9) is provided with rectangular grooves (11) at the two U-shaped plates (18) respectively, and the two rectangular grooves (11) are slidably engaged with the two U-shaped plates (18) respectively.
6. A fixture for processing switch panels according to claim 4, characterized in that: A rubber sleeve (12) is fixedly connected to the middle of the upper end of the rectangular shell (9), and the inner wall of the rubber sleeve (12) is tightly fitted to the outer wall of the bidirectional lead screw (17).
7. A fixture for processing switch panels according to claim 4, characterized in that: The bottom end of the support column (1) is fixedly connected to a mounting base (15), and the upper end of the mounting base (15) is provided with multiple mounting holes (16) arranged in a ring around its center.