An energy-saving and efficient silicone cloth impregnation and drying equipment

Abstract

An energy-efficient and high-performance silicone cloth impregnation and drying equipment includes a casing. Fiberglass cloth unwinding devices and silicone cloth winding devices are installed on both sides of the casing. A glue tank is located in the impregnation area on the left side of the casing. A stirring assembly and a stirring motor are installed in the middle of the glue tank. An upper glue roller is installed inside the glue tank, and a guide roller is installed above the glue tank. A circulation pipeline connected to a glue circulation pump is installed on the glue tank. An extrusion roller assembly and a recovery tank are located on the right side of the glue tank. The recovery tank is connected to the glue circulation pump via a pipeline. An exhaust fan is installed in the upper drying area on the right side of the casing, and each exhaust fan pipe is connected to a hot air conveying device via a pipeline. A cooling and flattening mechanism is installed in the lower cooling area. This invention has the advantages of energy efficiency, high product quality, and aesthetic appeal and durability.

Description

Technical Field

[0001] This utility model relates to the field of silicone cloth production equipment, and in particular to an energy-saving and efficient silicone cloth impregnation and drying equipment. Background Technology

[0002] Silicone-impregnated cloth is made by coating fiberglass cloth with silicone on both sides, then drying and flattening it. Due to its excellent properties such as good temperature resistance, insulation and flame retardancy, good flexibility, and resistance to chemical corrosion, it is widely used in various industrial and civilian applications. Although existing silicone-impregnated cloth production equipment has achieved continuous production of coating, drying, and flattening, it still suffers from low efficiency and generally poor product quality. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides a silicone cloth impregnation and drying equipment, which has the advantages of energy saving, high efficiency, good product quality, and aesthetic appeal and durability.

[0004] To achieve the above-mentioned objectives, this utility model provides the following technical solution:

[0005] An energy-efficient silicone cloth impregnation and drying equipment includes a casing. A fiberglass cloth unwinding device and a silicone cloth winding device are installed on both sides of the casing. The casing is divided into a left impregnation zone and a right drying and cooling zone by a vertical partition. A horizontal partition is installed in the left impregnation zone, and a glue tank is installed on the horizontal partition. A stirring assembly is installed in the middle of the glue tank, and the stirring assembly is connected to a stirring motor installed at the bottom of the horizontal partition. At least two glue-applying rollers are installed in the glue tank, and three or more guide rollers are installed above the glue tank. A feed pipe, a discharge pipe, and a circulation pipe are installed on the glue tank, and the circulation pipe is connected to a glue circulation pump installed below the horizontal partition.

[0006] An extrusion roller assembly is provided on the right side of the rubber material tank, and a recycling tank is provided below the extrusion roller assembly. The bottom of the recycling tank is connected to the suction port of the rubber material circulation pump through a pipeline.

[0007] A horizontal partition is installed in the middle of the casing of the right-side drying and cooling zone, dividing the drying and cooling zone into an upper drying zone and a lower cooling zone. An air-exhausting device is installed in the upper drying zone. The air-exhausting device includes an upper air-exhausting plate, a lower air-exhausting plate, and air-exhausting pipes installed in the casing. Air-exhausting pipes are evenly arranged on the surface of the upper air-exhausting plate and the lower air-exhausting plate. A hot air conveying device is installed on the top of the casing of the right-side drying and cooling zone. Each air-exhausting pipe is connected to the hot air conveying device through a pipeline.

[0008] The lower cooling zone is equipped with a cooling flattening mechanism, which includes an upper cooling plate and a lower cooling plate. Both the upper and lower cooling plates are provided with cooling water channels connected to the circulating cooling water pipeline.

[0009] Preferably, several heating plates are evenly arranged inside the adhesive tank.

[0010] Preferably, at least one guide roller is provided at the feeding point, the middle point and the discharge point above the adhesive tank, and guide rollers are provided at the feeding and discharge points of the air induced draft device and the feeding and discharge points of the cooling and flattening mechanism.

[0011] Preferably, the guide roller shaft is mounted on a frame inside the housing, and a drive motor is mounted on one end of the guide roller shaft.

[0012] Preferably, the roller shafts on both sides of the glue-applying roller are movably mounted on the trough of the glue tank, and a drive motor is installed at one end of the roller shaft of the glue-applying roller.

[0013] Preferably, the two extrusion rollers of the extrusion roller assembly are symmetrically installed on both sides of the fiberglass cloth conveying channel, the roller shafts of the extrusion rollers are movably installed on the frame inside the machine housing, and a drive motor is installed at one end of the roller shaft.

[0014] Preferably, the upper and lower air intake plates are provided with hot air flow channels that communicate with the air intake pipe, and the hot air flow channels are connected to the pipeline of the hot air conveying device.

[0015] Preferably, a first lifting adjustment device is installed between the upper air intake plate and the lower air intake plate.

[0016] Preferably, a second lifting adjustment device is provided between the upper cooling plate and the lower cooling plate.

[0017] Preferably, the outer layers of both the upper and lower cooling plates are provided with stainless steel panels.

[0018] The beneficial effects of this utility model are:

[0019] 1. The gluing device is equipped with a stirring device and adopts a circulating conveying pipeline, which ensures uniform mixing, good fluidity, and improved gluing quality. The extrusion roller is installed at the outlet, which not only recovers the glue material but also facilitates subsequent drying, thereby improving product quality.

[0020] 2. The distance between the upper and lower air intake plates of the hot air drying device is adjusted by a lifting adjustment device, and the installation position of each conveying roller is adjustable, which improves the drying and conveying efficiency.

[0021] 3. The cooling and flattening mechanism enables rapid cooling and shaping of the product, resulting in a smoother surface, easier winding, and improved quality of the silicone cloth.

[0022] 4. The whole machine adopts a closed chassis with partitions. The left gluing area and the right drying area are separated by partitions. It is aesthetically pleasing, easy to install, has high structural strength, and good durability. Attached Figure Description

[0023] Figure 1This is a front view of an energy-saving and efficient silicone cloth impregnation and drying device according to the present invention.

[0024] Figure 2 This is a left view of an energy-saving and efficient silicone cloth impregnation and drying device according to the present invention.

[0025] Figure 3 This is a right view of an energy-saving and efficient silicone cloth impregnation and drying device according to the present invention.

[0026] In the diagram: 1-Fiberglass cloth unwinding device, 2-Fiberglass cloth, 3-Guide roller, 4-Glue tank, 5-Glue roller, 6-Heating plate, 7-Stirring motor, 8-Stirring assembly, 9-Glue circulation pump, 10-Extrusion roller, 11-Recovery tank, 12-Control box, 13-Hot air conveying device, 14-First lifting adjustment device, 15-Upper air guide plate, 16-Air guide pipe, 17-Lower air guide plate, 18-Second lifting adjustment device, 19-Upper cooling plate, 20-Lower cooling plate, 21-Cooling water tank, 22-Cold water conveying pump, 23-Silicone cloth winding device. Detailed Implementation

[0027] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0028] like Figure 1-3 As shown, this utility model provides an energy-saving and efficient silicone cloth impregnation and drying equipment, including a casing. A fiberglass cloth unwinding device 1 and a silicone cloth winding device 23 are respectively installed on both sides of the casing. The casing is divided into a left impregnation zone and a right drying and cooling zone by a vertical partition. A control box 12 is installed on the top of the casing in the left impregnation zone. A horizontal partition is installed inside the casing, and a glue tank 4 with a heating plate 6 is installed on the horizontal partition. A stirring assembly 8 is installed in the middle of the glue tank 4. The stirring assembly 8 is connected to a stirring motor 7 installed at the bottom of the horizontal partition. The machine 7 drives the mixing assembly 8 to rotate rapidly, thereby mixing the adhesive. At least two gluing rollers 5 are installed in the adhesive tank 4. The roller shafts on both sides of the gluing rollers 5 are movably installed on the tank body of the adhesive tank 4. A drive motor is installed at one end of the roller shaft of the gluing roller 5. The motor drives the gluing roller 5 to rotate and causes the fiberglass cloth 2 to move forward. Three or more guide rollers 3 are set above the adhesive tank 4. The adhesive tank 4 is equipped with a feed pipe, a discharge pipe and a circulation pipe. The circulation pipe is connected to the adhesive circulation pump 9 installed below the horizontal partition. The mixing is uniform and the adhesive is applied quickly.

[0029] The extrusion roller 10 assembly is provided on the right side of the adhesive trough 4, and a recycling trough 11 is provided below the extrusion roller 10 assembly. The bottom of the recycling trough 11 is connected to the suction port of the adhesive circulation pump 9 through a pipeline to realize the extrusion recycling, which is more environmentally friendly.

[0030] A horizontal partition is installed in the middle of the casing of the right-side drying and cooling zone, dividing the drying and cooling zone into an upper drying zone and a lower cooling zone. The upper drying zone is equipped with an air-exhausting device, which includes an upper air-exhausting plate 15, a lower air-exhausting plate 17, and air-exhausting pipes 16 installed in the casing. Air-exhausting pipes 16 are evenly arranged on the surfaces of the upper air-exhausting plate 15 and the lower air-exhausting plate 17. A hot air conveying device 13 is installed on the top of the casing of the right-side drying and cooling zone. Each air-exhausting pipe 16 is connected to the hot air conveying device 13 through pipelines, which facilitates the flow of hot air and results in high drying efficiency.

[0031] The lower cooling zone is equipped with a cooling flattening mechanism, which includes an upper cooling plate 19 and a lower cooling plate 20. Both the upper cooling plate 19 and the lower cooling plate 20 are provided with cooling water channels connected to the circulating cooling water pipeline. The circulating cooling water pipeline is connected to the cooling water tank 21 and is equipped with a cold water delivery pump 22. Temperature regulation is achieved through water circulation, thereby enhancing the cooling effect.

[0032] At least one guide roller 3 is provided at the feeding point, the middle point and the discharge point above the adhesive tank 4. Guide rollers 3 are also provided at the feeding and discharge points of the air induced draft device and the feeding and discharge points of the cooling and flattening mechanism to improve the conveying efficiency of the fiberglass cloth 2.

[0033] The guide roller 3 is mounted on the frame inside the machine housing. A drive motor can be installed at one end of the guide roller 3 to improve the conveying efficiency of the fiberglass cloth 2.

[0034] The two extrusion rollers 10 of the extrusion roller assembly are symmetrically installed on both sides of the fiberglass cloth conveying channel. The roller shaft of the extrusion roller 10 is movably installed on the frame inside the machine box, and a drive motor can be installed at one end of the roller shaft to improve the conveying and extrusion efficiency.

[0035] The upper air intake plate 15 and the lower air intake plate 17 are provided with hot air flow channels that are connected to the air intake pipe 16. The hot air flow channels are connected to the pipeline of the hot air conveying device 13, which can realize the circulation of hot air.

[0036] A first lifting adjustment device 14 is installed between the upper air-exhaust plate 15 and the lower air-exhaust plate 17. The adjustment device can be driven by a cylinder or a motor to adjust the spacing of the air-exhaust plates and enhance the drying effect.

[0037] A second lifting adjustment device 18 is provided between the upper cooling plate 19 and the lower cooling plate 20. The adjustment device can be driven by a cylinder or a motor to adjust the spacing between the cooling plates and enhance the cooling effect.

[0038] Both the outer layer of the upper cooling plate 19 and the outer layer of the lower cooling plate 20 are provided with stainless steel panels to improve heat exchange efficiency.

[0039] It should be noted that the above embodiments are merely preferred embodiments of the present utility model and are not intended to limit the scope of protection of the present utility model. Equivalent modifications made based on the above embodiments are all within the scope of protection of the present utility model.

Claims

1. An energy-efficient and high-performance silicone cloth impregnation and drying equipment, characterized in that: The device includes a casing, on both sides of which are provided fiberglass cloth unwinding devices and silicone cloth winding devices. The casing is divided into a left immersion zone and a right drying and cooling zone by a vertical partition. A horizontal partition is provided in the casing of the left immersion zone, and an adhesive tank is provided on the horizontal partition. A stirring assembly is installed in the middle of the adhesive tank, and the stirring assembly is connected to a stirring motor installed at the bottom of the horizontal partition. At least two glue-applying rollers are installed in the adhesive tank, and three or more guide rollers are provided above the adhesive tank. A feed pipe, a discharge pipe, and a circulation pipe are installed on the adhesive tank, and the circulation pipe is connected to an adhesive circulation pump installed below the horizontal partition. An extrusion roller assembly is provided on the right side of the rubber material tank, and a recycling tank is provided below the extrusion roller assembly. The bottom of the recycling tank is connected to the suction port of the rubber material circulation pump through a pipeline. A horizontal partition is installed in the middle of the casing of the right-side drying and cooling zone, dividing the drying and cooling zone into an upper drying zone and a lower cooling zone. An air-exhausting device is installed in the upper drying zone. The air-exhausting device includes an upper air-exhausting plate, a lower air-exhausting plate, and air-exhausting pipes installed in the casing. Air-exhausting pipes are evenly arranged on the surface of the upper air-exhausting plate and the lower air-exhausting plate. A hot air conveying device is installed on the top of the casing of the right-side drying and cooling zone. Each air-exhausting pipe is connected to the hot air conveying device through a pipeline. The lower cooling zone is equipped with a cooling flattening mechanism, which includes an upper cooling plate and a lower cooling plate. Both the upper and lower cooling plates are provided with cooling water channels connected to the circulating cooling water pipeline.

2. The energy-saving and efficient silicone cloth impregnation and drying equipment according to claim 1, characterized in that: Several heating plates are evenly arranged inside the adhesive tank.

3. The energy-saving and efficient silicone cloth impregnation and drying equipment according to claim 1, characterized in that: At least one guide roller is provided at the feeding point, the middle point, and the discharge point above the adhesive tank. Guide rollers are also provided at the feeding and discharge points of the air induced draft device and the feeding and discharge points of the cooling and flattening mechanism.

4. The energy-saving and efficient silicone cloth impregnation and drying equipment according to claim 1, characterized in that: The guide roller shaft is mounted on the frame inside the machine housing, and a drive motor is installed at one end of the guide roller shaft.

5. The energy-saving and efficient silicone cloth impregnation and drying equipment according to claim 1, characterized in that: The roller shafts on both sides of the glue-applying roller are movably mounted on the trough of the glue trough, and a drive motor is installed at one end of the roller shaft of the glue-applying roller.

6. The energy-saving and efficient silicone cloth impregnation and drying equipment according to claim 1, characterized in that: The two extrusion rollers of the extrusion roller assembly are symmetrically installed on both sides of the fiberglass cloth conveying channel. The roller shafts of the extrusion rollers are movably installed on the frame inside the machine box, and a drive motor is installed at one end of the roller shaft.

7. The energy-saving and efficient silicone cloth impregnation and drying equipment according to claim 1, characterized in that: The upper and lower air intake plates are equipped with hot air flow channels that are connected to the air intake pipes, and the hot air flow channels are connected to the pipelines of the hot air conveying device.

8. The energy-saving and efficient silicone cloth impregnation and drying equipment according to claim 1, characterized in that: A first lifting adjustment device is installed between the upper air intake plate and the lower air intake plate.

9. The energy-saving and efficient silicone cloth impregnation and drying equipment according to claim 1, characterized in that: A second lifting adjustment device is provided between the upper cooling plate and the lower cooling plate.

10. The energy-saving and efficient silicone cloth impregnation and drying equipment according to claim 1, characterized in that: Both the outer layer of the upper cooling plate and the outer layer of the lower cooling plate are fitted with stainless steel panels.

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