An automated sorting device based on intelligent robots

Abstract

This utility model relates to the field of intelligent robot technology and discloses an automatic sorting device based on an intelligent robot, comprising: a frame; a conveyor belt, which is fixedly installed on the front and back of the top right side of the frame; a fixed frame, which is fixedly installed on the front and back of the right side of the frame; and a rotating shaft, which is disposed at the right end of the inner side of the fixed frame. This utility model can sort objects through the cooperation of the conveying components, control panel, vision system, and robotic arm. It has the advantages of intelligence, high quality, and low cost, and can quickly capture the market, improve the sorting efficiency of the logistics industry, and solve the problems of low sorting efficiency and insufficient equipment in logistics companies and factories. It can also be widely used in enterprises such as electronics, aerospace, communications, and home appliances, enabling rapid assembly line operations. It reduces manual labor and operating costs while improving operational efficiency.

Description

Technical Field

[0001] This utility model relates to the field of intelligent robot technology, specifically an automatic sorting device based on an intelligent robot. Background Technology

[0002] Intelligent robots are mechanical devices that integrate multiple advanced technologies, possessing perception, decision-making, and execution capabilities. They can imitate or perform human behaviors and tasks, and are a product of the high integration of physical and intellectual labor. Scientists are building artificial machines that can "think".

[0003] With the global logistics industry experiencing an average annual growth rate, the cost of manual sorting accounts for over 40%, creating a significant demand gap for automated sorting equipment. Therefore, there is a need for automated sorting equipment based on intelligent robots.

[0004] Existing automated sorting equipment suffers from low sorting efficiency and insufficient equipment. Furthermore, it cannot be flexibly applied to assembly line operations in industries such as electronics, aerospace, communications, and home appliances, thus reducing its practicality and versatility. Utility Model Content

[0005] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0006] Given that the existing automatic sorting equipment suffers from low sorting efficiency and insufficient equipment, and cannot be flexibly applied to assembly line operations in enterprises such as electronics, aerospace, communications, and home appliances, the practicality and versatility of the equipment are reduced.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] An automated sorting device based on an intelligent robot includes:

[0009] frame;

[0010] A conveyor belt, which is fixedly installed on the front and back sides of the top right side of the frame;

[0011] A mounting bracket is fixedly installed on the front and back sides of the right side of the frame;

[0012] A rotating shaft is located at the right end of the inner side of the fixed frame;

[0013] A folding conveyor structure is fixedly installed on the surface of the rotating shaft;

[0014] A pushing structure is fixedly installed on the top of the folding conveyor structure.

[0015] As a further embodiment of this utility model: the folding conveying structure includes a fixing plate, the inner side of which is fixedly connected to the outer side of the rotating shaft.

[0016] As a further embodiment of this utility model: a folding plate is rotatably connected to the outer side of the fixed plate via a fixed shaft, a coil spring is provided at the bottom of the outer side of the folding plate, and a limit rod is fixedly installed on the outer side of the bottom of the fixed plate.

[0017] As a further embodiment of this utility model: the pushing structure includes a fixed frame, a sliding rod is fixedly installed inside the fixed frame, and sliders are slidably connected to both sides of the sliding rod and inside the fixed frame.

[0018] As a further embodiment of this utility model: springs are provided on the outer side of the slider and on the surface of the slide rod, a connecting rod is rotatably connected to the outer side of the slider, and a push plate is rotatably connected to the outer side of the connecting rod.

[0019] As a further embodiment of this utility model: a connecting rope is fixedly connected to the outer side of the slider by a fixed pulley, and a fixing block is fixedly connected to the other end of the connecting rod. The bottom of the fixing block is fixedly connected to the top of the outer side of the folding plate.

[0020] As a further embodiment of this utility model: a robotic arm is fixedly installed on the right side of the top of the frame, and a conveying assembly is fixedly installed on the top of the frame and on the outside of the conveyor belt.

[0021] Compared with the prior art, the beneficial effects of this utility model are:

[0022] 1. This utility model can perform a flipping conveying operation by cooperating with the folding conveying structure, the pushing structure and the rotating shaft, so that the objects are conveyed onto the conveyor belt for sorting. It has a simple structure, is easy to operate, and conveys one by one, avoiding the problem of accumulation caused by too many objects being conveyed at once and thus improving work efficiency and reducing the use of manual labor.

[0023] 2. This utility model, through the coordinated operation of conveyor components, control panel, vision system, and robotic arm, enables the sorting of objects. It boasts advantages such as intelligence, high quality, and low cost, allowing it to quickly capture the market, improve sorting efficiency in the logistics industry, and solve the problems of low sorting efficiency and insufficient equipment faced by logistics companies and factories. It can also be widely applied to companies in the electronics, aerospace, communications, and home appliance industries, enabling rapid assembly line operations. This reduces manual labor and operating costs while simultaneously increasing operational efficiency. Attached Figure Description

[0024] Figure 1 for Figure 1 A schematic diagram of a preferred embodiment of an automatic sorting device based on an intelligent robot provided by this utility model;

[0025] Figure 2 for Figure 1 The diagram shows the external three-dimensional structure.

[0026] Figure 3 for Figure 1 The diagram shows the structural schematic of the pushing structure.

[0027] Figure 4 for Figure 3 The diagram shows the bottom structure of the folding conveyor structure.

[0028] Figure 5 for Figure 3 The diagram shows the top structure of the folding conveyor structure.

[0029] Figure 6 for Figure 3 The diagram shows a side view of the folding conveyor structure.

[0030] In the diagram: 1. Frame; 2. Conveyor belt; 3. Conveying assembly; 4. Control panel; 5. Vision system; 6. Robotic arm; 7. Fixing frame; 9. Folding conveyor structure; 91. Fixing plate; 92. Folding plate; 93. Coil spring; 94. Limiting rod; 10. Pushing structure; 101. Fixing frame; 102. Slide bar; 103. Slider; 104. Spring; 105. Connecting rod; 106. Push plate; 107. Rope connector; 11. Fixing block; 12. Rotating shaft. Detailed Implementation

[0031] To make the above-mentioned objectives, features and advantages of this utility model more readily understood, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0032] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0033] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single embodiment or an embodiment selectively excluded from other embodiments. Example

[0034] Please see Figure 1 - Figure 6 This is the first embodiment of the present utility model.

[0035] This embodiment provides an automated sorting device based on an intelligent robot, including:

[0036] Rack 1;

[0037] Conveyor belt 2 is fixedly installed on the front and back of the top right side of the frame 1;

[0038] Fixture 7 is fixedly installed on the front and back sides of the right side of the frame 1;

[0039] Rotating shaft 12 is located at the right end of the inner side of the fixed frame 7;

[0040] Folding conveyor structure 9 is fixedly installed on the surface of rotating shaft 12;

[0041] The push structure 10 is fixedly installed on top of the folding conveyor structure 9.

[0042] For example, the folding conveyor structure 9 includes a fixing plate 91, the inner side of which is fixedly connected to the outer side of the rotating shaft 12.

[0043] Furthermore, when the folding plate 92 comes into contact with the conveyor belt 2, the continued rotation of the rotating shaft 12 applies force to it, causing it to flip clockwise and fold.

[0044] For example, a folding plate 92 is rotatably connected to the outer side of the fixed plate 91 via a fixed shaft, a coil spring 93 is provided at the bottom of the outer side of the folding plate 92, and a limit rod 94 is fixedly installed on the outer side of the bottom of the fixed plate 91.

[0045] Furthermore, since the elastic deformation force of the coil spring 93 is greater than that of the elastic deformation force of the spring 104, when the coil spring 93 resets the folding plate 92, the push plate 106 will not fail to reset due to the presence of the spring 104.

[0046] For example, the pushing structure 10 includes a fixed frame 101, a slide rod 102 is fixedly installed inside the fixed frame 101, and sliders 103 are slidably connected to both sides of the surface of the slide rod 102 and inside the fixed frame 101.

[0047] Furthermore, the fixed pulley is installed on the outer side of the top of the fixed frame 101. By using the fixed pulley, the friction of the connecting rope 107 when it moves can be reduced, as well as the stability during operation, so as to avoid positional deviation and excessive friction that would affect the working condition.

[0048] For example, springs 104 are provided on the outer side of slider 103 and on the surface of slider 102, a connecting rod 105 is rotatably connected to the outer side of slider 103, and a push plate 106 is rotatably connected to the outer side of connecting rod 105.

[0049] Furthermore, by using the slider 102, the stability of the slider 103's movement can be improved, and the spring 104 will not shift its position when it undergoes elastic deformation, thus improving the stability of the operation between the structures.

[0050] For example, a connecting rope 107 is fixedly connected to the outer side of the slider 103 via a fixed pulley, and a fixing block 11 is fixedly connected to the other end of the connecting rod 105. The bottom of the fixing block 11 is fixedly connected to the top of the outer side of the folding plate 92.

[0051] Furthermore, by using the connecting rope 107, the folding plate 92 and the pushing structure 10 can be combined into a linkage structure, which enhances the linkage and integrity between the structures.

[0052] When sorting is required, the motor drives the rotating shaft 12 to rotate, which in turn drives the folding conveyor structure 9 and the pushing structure 10 to rotate. The object is placed on the fixed plate 91 and the folding plate 92 on the folding conveyor structure 9. The folding plate 92 is subjected to downward force and the limiting rod 94 keeps the two on the same plane to lift the object. As it rotates, it is conveyed from right to left.

[0053] When the object comes into contact with the conveyor belt 2, its folding plate 92 is subjected to force and begins to fold, causing the coil spring 93 to undergo elastic deformation. At the same time, its connecting rope 107 is in a relaxed state. Therefore, by pushing the elastic deformation of the spring 104 in the push structure 10, the slider 103 is pushed inward, causing the slider 103 to slide within the fixed frame 101 and on the surface of the slide rod 102. The movement of the slider 103 drives the connecting rod 105 to move, and the angle change caused by the movement of the connecting rod 105 pushes the push plate 106 outward. Thus, the push plate 106 pushes the object outward onto the conveyor belt 2.

[0054] When the object is transported and its folding plate 92 is not subjected to force, the elastic deformation of the coil spring 93 will cause the folding plate 92 to reset, and its push plate 106 will also reset at the same time.

[0055] In summary, the cooperation between the folding conveyor structure 9, the pushing structure 10, and the rotating shaft 12 enables the flipping conveying of objects, which are then transported onto the conveyor belt 2 for sorting. This method features a simple structure, convenient operation, and one-by-one conveying, avoiding the problem of accumulation caused by insufficient sorting due to excessive conveying at once. Therefore, it can improve work efficiency and reduce manual labor. Example

[0056] Please see Figure 1 - Figure 2 This is the second embodiment of the present utility model.

[0057] For example, a control panel 4 is fixedly installed on the left side of the top front of the frame 1, a robotic arm 6 is fixedly installed on the right side of the top of the frame 1, a vision system 5 is fixedly installed on the top of the frame 1 and to the left of the robotic arm 6, and a conveying assembly 3 is fixedly installed on the top of the frame 1 and outside the conveyor belt 2.

[0058] Furthermore, the automated sorting system consists of three main parts: a feeding assembly, a palletizing assembly, a vision system 5, a robotic arm 6, and a control cabinet assembly. The feeding assembly includes a pushing cylinder, a box placement device, a pushing block, a hopper connecting plate, and a conveyor belt.

[0059] In use, the object is transported by the conveying component 3, while the vision system 5 scans and identifies the object. Then, the robotic arm 6 clamps and moves the object and places it in the appropriate position. The overall working status of the equipment can be monitored through the control panel 4.

[0060] In summary, the coordinated operation of the conveyor component 3, control panel 4, vision system 5, and robotic arm 6 enables the sorting of items. This system boasts advantages such as intelligence, high quality, and low cost, allowing it to quickly capture the market, improve sorting efficiency in the logistics industry, and address the issues of low sorting efficiency and equipment shortages faced by logistics companies and factories. It can also be widely applied in industries such as electronics, aerospace, communications, and home appliances, enabling rapid assembly line operations. This reduces manual labor and operating costs while simultaneously increasing operational efficiency.

[0061] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape, and proportions of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0062] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0063] It should be understood that numerous specific implementation decisions can be made during the development of any actual implementation method, and in any engineering or design project. Such development efforts may be complex and time-consuming, but for those of ordinary skill in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0064] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An automated sorting device based on an intelligent robot, characterized in that: include: Rack (1); Conveyor belt (2), which is fixedly installed on the front and back of the top right side of the frame (1); A fixing frame (7) is fixedly installed on the front and back sides of the right side of the frame (1); Rotating shaft (12), the rotating shaft (12) is located at the right end of the inner side of the fixing frame (7); A folding conveyor structure (9) is fixedly installed on the surface of the rotating shaft (12); A push structure (10) is fixedly installed on the top of the folding conveyor structure (9).

2. The automated sorting equipment based on an intelligent robot according to claim 1, characterized in that: The folding conveying structure (9) includes a fixing plate (91), the inner side of which is fixedly connected to the outer side of the rotating shaft (12).

3. An automated sorting device based on an intelligent robot according to claim 2, characterized in that: A folding plate (92) is rotatably connected to the outside of the fixed plate (91) via a fixed shaft. A coil spring (93) is provided at the bottom of the outside of the folding plate (92). A limit rod (94) is fixedly installed on the outside of the bottom of the fixed plate (91).

4. An automated sorting device based on an intelligent robot according to claim 3, characterized in that: The pushing structure (10) includes a fixed frame (101), and a slide rod (102) is fixedly installed inside the fixed frame (101). Slider blocks (103) are slidably connected to both sides of the surface of the slide rod (102) and inside the fixed frame (101).

5. An automated sorting device based on an intelligent robot according to claim 4, characterized in that: Springs (104) are provided on the outer side of the slider (103) and on the surface of the slide rod (102). A connecting rod (105) is rotatably connected to the outer side of the slider (103), and a push plate (106) is rotatably connected to the outer side of the connecting rod (105).

6. An automated sorting device based on an intelligent robot according to claim 5, characterized in that: The outer side of the slider (103) is fixedly connected to a connecting rope (107) via a fixed pulley, and the other end of the connecting rod (105) is fixedly connected to a fixing block (11). The bottom of the fixing block (11) is fixedly connected to the top of the outer side of the folding plate (92).

7. An automated sorting device based on an intelligent robot according to claim 1, characterized in that: A robotic arm (6) is fixedly installed on the right side of the top of the frame (1).

8. An automated sorting device based on an intelligent robot according to claim 1, characterized in that: A conveying assembly (3) is fixedly installed on the top of the frame (1) and on the outside of the conveyor belt (2).

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