A high-speed rejection and receiving mechanism

Abstract

This utility model relates to the field of material rejection technology, specifically to a high-speed rejection and receiving mechanism, including a glass tray and a rejection assembly. The rejection assembly includes a limiting component, a mounting base, a speed regulating valve, a solenoid valve, an adjusting component, a material box, a horizontal plate, a proximity switch, and a mounting plate. The adjusting component controls the distance between the air-blowing inlet on the solenoid valve and the product on the glass tray and the material box. The feeder cuts the product onto the glass tray, and a camera detects it. If there is an NG or OK product, a signal is output to the device, causing the solenoid valve to work and reject the product through the air-blowing inlet on the solenoid valve. The speed regulating valve is used to adjust the rejection speed of the solenoid valve. The rejected product enters the corresponding material box. The limiting component limits the position of the material box and the glass tray. The proximity switch is fixed on the mounting plate and senses whether the material box is in place when it is placed to prevent products from not being rejected into the material box.

Description

Technical Field

[0001] This utility model relates to the field of material rejection technology, and in particular to a high-speed material rejection and receiving mechanism. Background Technology

[0002] In the electronic components industry, the requirements for product quality control and production efficiency are constantly increasing. During the production process, the timely removal of defective products and the orderly collection of qualified products are crucial steps in ensuring product quality.

[0003] The market has increasingly stringent requirements for product quality. In order to prevent unqualified products from flowing into the next process or being delivered to customers, it is necessary to achieve zero tolerance for defective products and ensure that no secondary pollution or damage occurs in the receiving process.

[0004] As production line speeds increase to dozens or even hundreds of pieces per minute, traditional manual sorting or low-speed mechanical rejection can no longer meet production demands, creating an urgent need for high-speed, precise automated rejection and receiving equipment. Utility Model Content

[0005] The purpose of this invention is to provide a high-speed rejection and receiving mechanism, which aims to solve the problem that traditional manual sorting or low-speed mechanical rejection can no longer meet the production pace, and there is an urgent need for high-speed and precise automated rejection and receiving equipment.

[0006] To achieve the above objectives, this utility model provides a high-speed rejection and receiving mechanism, including a glass tray and a rejection assembly. The rejection assembly includes a limiting component, a mounting base, a speed regulating valve, a solenoid valve, an adjusting component, a material box, a horizontal plate, a proximity switch, and a mounting plate.

[0007] The adjusting component is connected to the glass tray and located on one side of the glass tray. The horizontal plate is connected to the adjusting component and located at the bottom of the rejection assembly. The mounting base is fixedly connected to the horizontal plate and located at the bottom of the horizontal plate. The solenoid valve is connected to the adjusting component and located on one side of the adjusting component. Two sets of limiting components are connected to the mounting base and located on both sides of the mounting base. The material box is slidably connected to the worktable and located inside the worktable. The speed regulating valve is connected to the solenoid valve and located on one side of the solenoid valve. The speed regulating valve is connected to the solenoid valve and located on one side of the solenoid valve. The mounting plate is connected to the mounting base and located inside the mounting base. The proximity switch is connected to the mounting plate and located on one side of the material box.

[0008] The adjusting component includes a front and rear adjusting platform, a connecting plate, a support platform, and an upper and lower adjusting platform. The front and rear adjusting platform is connected to the horizontal plate and located at the top of the horizontal plate. The support platform is connected to the front and rear adjusting platform and located at the top of the front and rear adjusting platform. The upper and lower adjusting platform is connected to the support platform and located on one side of the support platform. The connecting plate is connected to the upper and lower adjusting platform and located at the bottom of the upper and lower adjusting platform. The solenoid valve is connected to the connecting plate and located on one side of the connecting plate.

[0009] The limiting component includes a connecting plate, a side plate, and a buckle. The connecting plate is rotatably connected to the mounting base and is located outside the mounting base. The side plate is fixedly connected to the connecting plate and is located on one side of the connecting plate. The buckle is connected to the connecting plate and the mounting base, and is located between the connecting plate and the buckle.

[0010] The rejection assembly further includes a pressure regulating valve and a display meter. The pressure regulating valve is connected to the mounting base and to the air pressure pipe on the solenoid valve, and is located on one side of the mounting base. The display meter is connected to the mounting base and is located on the outside of the mounting base.

[0011] The rejection assembly further includes a feed baffle, a first small material box, a tail material baffle, and a second small material box. The feed baffle is connected to the side plate and located on one side of the side plate. The first small material box is connected to the mounting base and located on the outside of the mounting base. The tail material baffle is connected to the side plate on the symmetrical side of the feed baffle and located on the outside of the side plate. The second small material box is disposed on the mounting base on the symmetrical side of the first small material box.

[0012] This utility model discloses a high-speed rejection and receiving mechanism. The position of the solenoid valve is adjusted by the regulating component, controlling the distance between the air inlet of the solenoid valve and the product on the glass tray and the material box. When using the device, the feeder cuts the product onto the glass tray, and a camera detects it. If a product is NG (not good) or OK, a signal is output to the device, causing the solenoid valve to activate and reject the product. The device has four sets of solenoid valves to reject four different types of products. The solenoid valves are connected to the air pressure pipes of a pneumatic device, and rejection is performed through the air inlet of the solenoid valve. The speed control valve is used to adjust the rejection speed of the solenoid valve. Rejected products will enter the corresponding material box for easy collection and subsequent processing. The limiting component is used to limit the position of the material box and the glass tray. A groove is cut at the bottom of the mounting base and cooperates with the protrusion at the bottom of the material box to prevent the material box from being placed incorrectly, resulting in the wrong rejection of the product. The proximity switch is fixed on the mounting plate and senses whether the material box is placed in place when it is placed to prevent the product from not being rejected into the material box. This solves the problem that traditional manual sorting or low-speed mechanical rejection can no longer meet the production rhythm, and there is an urgent need for high-speed and precise automated rejection and receiving equipment. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0014] Figure 1 This is a structural diagram of a high-speed rejection and receiving mechanism according to this utility model.

[0015] Figure 2 This is a schematic diagram of the structure of a high-speed rejection and receiving mechanism according to this utility model.

[0016] Figure 3 This is a top view of a high-speed rejection and receiving mechanism according to this utility model.

[0017] 101-Glass tray, 102-Rejection component, 103-Limiting component, 104-Mounting base, 105-Speed ​​control valve, 106-Front and rear adjustment platform, 107-Solenoid valve, 108-Adjusting component, 109-Material box, 110-Horizontal plate, 111-Proximity switch, 112-Mounting plate, 113-Adjusting platform, 114-Connecting plate, 115-Support platform, 116-Up and down adjustment platform, 117-Connecting plate, 118-Side plate, 119-Snap fastener, 120-Pressure regulating valve, 121-Display meter, 122-Feed baffle plate, 123-First small material box, 124-Tail baffle plate, 125-Second small material box. Detailed Implementation

[0018] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0019] Please see Figures 1-3 , Figure 1 This is a structural diagram of a high-speed rejection and receiving mechanism according to this utility model. Figure 2 This is a schematic diagram of the structure of a high-speed rejection and receiving mechanism according to this utility model. Figure 3 This is a top view of a high-speed rejection and receiving mechanism according to this utility model.

[0020] This utility model provides a high-speed rejection and receiving mechanism, comprising a glass tray and a rejection assembly. The rejection assembly includes a limiting component, a mounting base, a speed regulating valve, a solenoid valve, an adjusting component, a material box, a horizontal plate, a proximity switch, a mounting plate, an adjusting platform, a connecting plate, a support platform, upper and lower adjusting platforms, a connecting plate, a side plate, a buckle, a pressure regulating valve, a display, a feed baffle, a first small material box, a tail material baffle, and a second small material box. This solution addresses the problem that traditional manual sorting or low-speed mechanical rejection can no longer meet production demands, necessitating a high-speed, precise, automated rejection and receiving device.

[0021] In this embodiment, the adjusting member 108 is connected to the glass tray 101 and located on one side of the glass tray 101; the horizontal plate 110 is connected to the adjusting member 108 and located at the bottom of the rejection assembly 102; the mounting base 104 is fixedly connected to the horizontal plate 110 and located at the bottom of the horizontal plate 110; the solenoid valve 107 is connected to the adjusting member 108 and located on one side of the adjusting member 108; two sets of limiting members 103 are connected to the mounting base 104 and located on both sides of the mounting base 104; and the material box 109 is slidably connected to the worktable. Located inside the workbench, the speed regulating valve 105 is connected to the solenoid valve 107 and located on one side of the solenoid valve 107. The mounting plate 112 is connected to the mounting base 104 and located inside the mounting base 104. The proximity switch 111 is connected to the mounting plate 112 and located on one side of the material box 109. The position of the solenoid valve 107 is adjusted by the adjusting member 108 to control the air blowing port on the solenoid valve 107 to be aligned with the glass tray 101. The distance between the product and the material box 109 is determined by the feeding machine cutting the product onto the glass tray 101 during device use. A camera detects the product; if a product is NG (not good) or OK (ok), a signal is sent to the device, triggering the solenoid valve 107 to reject the product. The device has four sets of solenoid valves 107 to reject four different types of products. Each solenoid valve 107 is connected to a pneumatic hose, and rejection occurs through the air inlet on the solenoid valve 107. The speed control valve 105 adjusts the rejection speed of the solenoid valve 107. Rejected products enter the corresponding material box 109. In section 09, to facilitate collection for subsequent processing, the limiting component 103 is used to restrict the position of the material box 109 and the glass tray 101. A groove is cut at the bottom of the mounting base 104 and cooperates with the bottom protrusion of the material box 109 to prevent the material box from being placed incorrectly, resulting in the product being rejected incorrectly. The proximity switch 111 is fixed on the mounting plate 112 and senses whether the material box 109 is placed in place when it is placed in, to prevent the product from not being rejected into the material box 109. This solves the problem that traditional manual sorting or low-speed mechanical rejection can no longer meet the production rhythm, and there is an urgent need for high-speed and precise automated rejection and receiving equipment.

[0022] The adjusting component 108 includes a front and rear adjusting platform 106, a connecting plate 114, a support platform 115, and an upper and lower adjusting platform 116. The front and rear adjusting platform 106 is connected to the horizontal plate 110 and is located at the top of the horizontal plate 110. The support platform 115 is connected to the front and rear adjusting platform 106 and is located at the top of the front and rear adjusting platform 106. The upper and lower adjusting platform 116 is connected to the support platform 115 and is located on one side of the support platform 115. The connecting plate 114 is connected to the upper and lower adjusting platform 116 and is located at the bottom of the upper and lower adjusting platform 116. The solenoid valve 107 is connected to the connecting plate 114 and is located on one side of the connecting plate 114. The front and rear position of the connecting plate 114 is adjusted by the front and rear adjusting platform 106, and the upper and lower position of the connecting plate 114 is adjusted by the upper and lower adjusting platform 116, thereby adjusting the X and Z axis position of the solenoid valve 107 on the connecting plate 114.

[0023] Secondly, the limiting member 103 includes a connecting plate 117, a side plate 118, and a buckle 119. The connecting plate 117 is rotatably connected to the mounting base 104 and is located on the outside of the mounting base 104. The side plate 118 is fixedly connected to the connecting plate 117 and is located on one side of the connecting plate 117. The buckle 119 is connected to the connecting plate 117 and the mounting base 104, and is located between the connecting plate 117 and the buckle 119. When it is necessary to remove the glass tray 101 for replacement, the material box 109 is pulled out, the buckle 119 is opened, and then the connecting plate 117 is rotated, thereby causing the side plate 118 to rotate, releasing the restriction of the side plate 118 on the glass tray 101, thereby removing the glass tray 101.

[0024] Furthermore, the rejection assembly 102 also includes a pressure regulating valve 120 and a display 121. The pressure regulating valve 120 is connected to the mounting base 104 and to the air pressure pipe on the solenoid valve 107, and is located on one side of the mounting base 104. The display 121 is connected to the mounting base 104 and is located on the outside of the mounting base 104. The pressure regulating valve 120 adjusts the rejection force by adjusting the air pressure and displays it on the display 121. The rejection speed can be adjusted by the speed regulating valve 105.

[0025] Finally, the rejection assembly 102 also includes a feed baffle 122, a first small material box 123, a tail material baffle 124, and a second small material box 125. The feed baffle 122 is connected to the side plate 118 and is located on one side of the side plate 118. The first small material box 123 is connected to the mounting base 104 and is located on the outside of the mounting base 104. The tail material baffle 124 is connected to the side plate 118 on the symmetrical side of the feed baffle 122 and is located on the outside of the side plate 118. The second small material box 125 is disposed on the mounting base 104 on the symmetrical side of the first small material box 123. The feed baffle 122 prevents products outside the edge from entering the rejection range of the device and prevents accidental rejection by blocking them into the first small material box 123. The tail material baffle 124 is used to prevent products from being completely rejected and affecting the detection by blocking them into the second small material box 125.

[0026] In the high-speed rejection and receiving mechanism of this utility model, the position of the solenoid valve 107 is adjusted by the adjusting component 108 to control the distance between the air blowing port of the solenoid valve 107 and the product on the glass tray 101 and the material box 109. When using the device, the feeder cuts the product onto the glass tray 101, and a camera detects it. If a product is NG (not good) or OK, a signal is output to the device, causing the solenoid valve 107 to activate and reject the product. The device has four sets of solenoid valves 107 to reject four different types of products. The solenoid valve 107 is connected to the air pressure pipe of the pneumatic equipment, and rejection is performed through the air blowing port on the solenoid valve 107. The speed adjustment... Valve 105 is used to adjust the rejection speed of the solenoid valve 107. The rejected products will enter the corresponding material box 109 for easy collection and subsequent processing. The limiting member 103 is used to limit the position of the material box 109 and the glass tray 101. A groove is cut at the bottom of the mounting base 104 and cooperates with the bottom protrusion of the material box 109 to prevent the material box from being placed incorrectly, resulting in the product being rejected incorrectly. The proximity switch 111 is fixed on the mounting plate 112. When the material box 109 is placed, it senses whether the material box 109 is in place to prevent the product from not being rejected into the material box 109. This solves the problem that traditional manual sorting or low-speed mechanical rejection can no longer meet the production rhythm and there is an urgent need for high-speed and precise automated rejection and receiving equipment.

[0027] The above-disclosed embodiments are merely preferred embodiments of a high-speed rejection and receiving mechanism of this utility model, and should not be construed as limiting the scope of this utility model. Those skilled in the art can understand that implementing all or part of the above embodiments and making equivalent changes in accordance with the claims of this utility model still fall within the scope of this utility model.

Claims

1. A high-speed rejection and receiving mechanism, comprising a glass tray, characterized in that: It also includes a rejection assembly, which comprises a limiting component, a mounting base, a speed control valve, a solenoid valve, an adjusting component, a material box, a horizontal plate, a proximity switch, and a mounting plate; The adjusting component is connected to the glass tray, the horizontal plate is connected to the adjusting component and located at the bottom of the rejection assembly, the mounting base is fixedly connected to the horizontal plate and located at the bottom of the horizontal plate, the solenoid valve is connected to the adjusting component and located on one side of the adjusting component, the two sets of limiting components are connected to the mounting base and located on both sides of the mounting base, the material box is slidably connected to the mounting base and located inside the mounting base, the speed regulating valve is connected to the solenoid valve and located on one side of the solenoid valve, the mounting plate is connected to the mounting base, and the proximity switch is connected to the mounting plate and located on one side of the material box.

2. The high-speed rejection and receiving mechanism as described in claim 1, characterized in that... : The adjusting component includes a front and rear adjusting platform, a connecting plate, a support platform, and an upper and lower adjusting platform. The front and rear adjusting platform is connected to the horizontal plate and located at the top of the horizontal plate. The support platform is connected to the front and rear adjusting platform and located at the top of the front and rear adjusting platform. The upper and lower adjusting platform is connected to the support platform and located on one side of the support platform. The connecting plate is connected to the upper and lower adjusting platform and located at the bottom of the upper and lower adjusting platform. The solenoid valve is connected to the connecting plate and located on one side of the connecting plate.

3. The high-speed rejection and receiving mechanism as described in claim 2, characterized in that... : The limiting component includes a connecting plate, a side plate, and a buckle. The connecting plate is rotatably connected to the mounting base and is located outside the mounting base. The side plate is fixedly connected to the connecting plate and is located on one side of the connecting plate. The buckle is connected to the connecting plate and the mounting base, and is located between the connecting plate and the buckle.

4. A high-speed rejection and receiving mechanism as described in claim 3, characterized in that... : The rejection assembly also includes a pressure regulating valve and a display meter. The pressure regulating valve is connected to the mounting base and to the air pressure pipe on the solenoid valve, and is located on one side of the mounting base. The display meter is connected to the mounting base and is located on the outside of the mounting base.

5. A high-speed rejection and receiving mechanism as described in claim 4, characterized in that... : The rejection assembly further includes a feed baffle, a first small material box, a tail material baffle, and a second small material box. The feed baffle is connected to the side plate and located on one side of the side plate. The first small material box is connected to the mounting base and located on the outside of the mounting base. The tail material baffle is connected to the side plate on the symmetrical side of the feed baffle and located on the outside of the side plate. The second small material box is disposed on the mounting base on the symmetrical side of the first small material box.

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