A cleaning device for bolt processing

CN224700692UActive Publication Date: 2026-09-01ZHEJIANG JIAYI HARDWARE MFG CO LTD
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Patent Information

Application Number
CN202522242188.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-23
Publication Date
2026-09-01
Estimated Expiration
2035-10-23

AI Technical Summary

Technical Problem

[0005]本实用新型的目的在于提供一种用于螺栓加工的清洗装置,旨在解决传统清洗设备缺乏高效的循环过滤系统,含杂污水无法实现深度净化处理,不仅无法直接二次复用,还会因杂质累积降低后续清洗作业的洁净度,导致螺栓表面残留污渍,影响螺纹精度和防锈处理效果

Benefits of technology

本实用新型通过将待清洗的螺栓零件通过上料斗输送至运输链轮带上,通过控制控制器,此时带动运输链轮带发生转动,并带动表面的螺栓进行移动,同时启动驱动泵,将水箱内部的清洗水通过喷头以高压方式喷出,并对螺栓表面的附着的废屑进行冲洗,冲洗后的混合水通过清洗底座底面的流水孔进入到处理箱中,并通过活性炭板对混合水中废屑杂质进行过滤处理,进行污水净化处理,同时避免造成环境压力。

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Abstract

This utility model belongs to the field of bolt processing technology, specifically relating to a cleaning device for bolt processing. It includes a cleaning base and a transport sprocket belt installed inside the cleaning base. A support frame is mounted on the surface of the cleaning base, and a water tank is connected to the top surface of the support frame. A drive pump is connected to one side of the water tank, and a controller is installed on the outer wall of the support frame. This utility model works by conveying the bolt parts to be cleaned onto the transport sprocket belt through a hopper. This causes the transport sprocket belt to rotate, moving the bolts on its surface. Simultaneously, the drive pump is activated, spraying the cleaning water inside the water tank at high pressure through nozzles to wash away the debris adhering to the bolt surface. The resulting mixed water enters a treatment tank through water outlets on the bottom of the cleaning base, where activated carbon plates filter the debris and impurities, purifying the wastewater and avoiding environmental impact.
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Description

Technical Field

[0001] This utility model belongs to the field of bolt processing technology, specifically relating to a cleaning device for bolt processing. Background Technology

[0002] During bolt production, raw materials may contain impurities such as rust, scale, and oil. Processing steps also generate contaminants such as metal shavings and cutting fluid residue. These impurities affect the bolt's appearance, dimensional accuracy, thread clarity, and subsequent assembly and performance. Therefore, bolts need to be cleaned using cleaning equipment to remove these impurities.

[0003] The cleaning fluid is pressurized by a high-pressure pump and then sprayed onto the bolt surface at high speed through a nozzle. The impact force of the high-pressure water flow is used to remove impurities such as oil and iron filings from the bolt surface.

[0004] Specifically, in the bolt cleaning process, high-pressure spraying and ultrasonic cleaning equipment remove rust, metal shavings, and cutting fluid residue from the bolt surface. However, these contaminants mix significantly into the cleaning water, causing turbidity, floating oil, and sedimentation of solid particles. Because traditional cleaning equipment lacks an efficient circulating filtration system, the wastewater containing impurities cannot be deeply purified. It cannot be directly reused and the accumulation of impurities reduces the cleanliness of subsequent cleaning operations, resulting in residual stains on the bolt surface, affecting thread precision and rust prevention. Furthermore, the direct discharge of wastewater increases the cost of fresh water replenishment and may cause environmental pressure due to non-compliance with discharge standards, further increasing the overall production cost and environmental compliance risks of bolt processing. Utility Model Content

[0005] The purpose of this invention is to provide a cleaning device for bolt processing, aiming to solve the problems of traditional cleaning equipment lacking an efficient circulating filtration system. This results in wastewater containing impurities not only being unusable for direct reuse but also reducing the cleanliness of subsequent cleaning operations due to impurity accumulation, leading to residual stains on the bolt surface and affecting thread accuracy and rust prevention. Furthermore, the direct discharge of wastewater increases the cost of fresh water replenishment and may cause environmental pressure due to non-compliant discharge, further increasing the overall production cost and environmental compliance risks of bolt processing.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a cleaning device for bolt processing, comprising a cleaning base and a transport sprocket belt installed inside the cleaning base, a support frame installed on the surface of the cleaning base, a water tank connected to the top surface of the support frame, a drive pump connected to one side of the water tank, a controller installed on the outer wall of the support frame, a nozzle installed on the top of the inner wall of the support frame via a water pipe, and a feeding hopper installed on one end surface of the cleaning base; A treatment box is installed on the bottom surface of the cleaning base. An activated carbon plate is installed inside the treatment box. A water storage tank is installed on the bottom surface of the treatment box. Mounting blocks are connected to both ends of the treatment box. A mounting base is connected to the bottom surface of the cleaning base near the mounting blocks. A movable rod is movably connected to one end of the mounting base. A linkage plate is connected to one end of the movable rod. A linkage spring is connected to one side of the linkage plate. A locking plate is connected to the other side of the linkage plate.

[0007] In order to achieve mixed water filtration, as a preferred embodiment of the cleaning device for bolt processing according to this utility model, the treatment box is connected to the cleaning base and the water storage tank respectively through through holes opened on its surface.

[0008] To facilitate the assembly of the processing box, as a preferred embodiment of the cleaning device for bolt processing according to this utility model, the processing box is fitted and connected to the opening on the surface of the mounting base via a mounting block.

[0009] To facilitate automatic locking and fixing of the processing box, in a preferred embodiment of the cleaning device for bolt processing according to this utility model, one end of the linkage spring relative to the linkage plate is connected to the inner wall of the mounting base, and the linkage plate and the linkage spring constitute an elastic telescopic structure.

[0010] To facilitate stable installation of the processing box, as a preferred embodiment of the cleaning device for bolt processing according to this utility model, the mounting block has a locking groove on the side near the locking plate, and the locking plate, after passing through the mounting base, forms a fitting structure with the locking groove.

[0011] Compared with the prior art, the beneficial effects of this utility model are: This invention involves conveying the bolt parts to be cleaned onto a conveyor sprocket via a hopper. A controller then rotates the sprocket, moving the bolts on its surface. Simultaneously, a pump is activated, spraying high-pressure cleaning water from the tank onto the bolts, rinsing away any debris. The resulting water mixture flows through drainage holes on the bottom of the cleaning base into a treatment tank, where activated carbon filters out impurities, purifying the wastewater and minimizing environmental impact. Attached Figure Description

[0012] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the overall assembly structure of this utility model.

[0013] Figure 2 This is a schematic diagram of the nozzle installation structure of this utility model.

[0014] Figure 3 This is a schematic diagram of the installation structure of the processing box of this utility model.

[0015] Figure 4 This is a schematic cross-sectional view of the processing box of this utility model.

[0016] In the diagram: 1. Cleaning base; 2. Transport sprocket belt; 3. Support frame; 31. Nozzle; 4. Water tank; 5. Drive pump; 7. Controller; 8. Feed hopper; 9. Processing box; 91. Activated carbon plate; 10. Water storage tank; 11. Mounting block; 12. Mounting base; 13. Movable rod; 14. Linkage plate; 15. Linkage spring; 16. Locking plate; 17. Locking groove. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Please see Figure 1-4 The present invention provides the following technical solution: a cleaning device for bolt processing, including a cleaning base 1 and a transport sprocket belt 2 installed inside the cleaning base 1, a support frame 3 installed on the surface of the cleaning base 1, a water tank 4 connected to the top surface of the support frame 3, a drive pump 5 connected to one side of the water tank 4, a controller 7 installed on the outer wall of the support frame 3, a nozzle 31 installed on the top of the inner wall of the support frame 3 through a water pipe, and a feeding hopper 8 installed on one end surface of the cleaning base 1; A treatment box 9 is installed on the bottom surface of the cleaning base 1. An activated carbon plate 91 is installed inside the treatment box 9. A water storage tank 10 is installed on the bottom surface of the treatment box 9. Mounting blocks 11 are connected to both ends of the treatment box 9. A mounting base 12 is connected to the bottom surface of the cleaning base 1 near the mounting block 11. A movable rod 13 is movably connected to one end of the mounting base 12. A linkage plate 14 is connected to one end of the movable rod 13. A linkage spring 15 is connected to one side of the linkage plate 14. A locking plate 16 is connected to the other side of the linkage plate 14.

[0019] Preferably, the treatment tank 9 is connected to the cleaning base 1 and the water storage tank 10 through through holes on its surface. In actual use, mixed water containing impurities is introduced into the treatment tank 9, and the impurities are filtered by the activated carbon plate 91, thereby improving the utilization efficiency of water resources. Preferably, the processing box 9 is fitted and connected to the opening on the surface of the mounting base 12 via the mounting block 11. In actual use, the processing box 9 is quickly and stably assembled by assembling the mounting block 11 and the mounting base 12.

[0020] Preferably, one end of the linkage spring 15 relative to the linkage plate 14 is connected to the inner wall of the mounting base 12, and the linkage plate 14 and the linkage spring 15 form an elastic telescopic structure. In actual use, the elastic cooperation between the linkage plate 14 and the linkage spring 15 facilitates the automatic locking of the locking plate 16.

[0021] Preferably, the mounting block 11 has a locking groove 17 on the side near the locking plate 16, and the locking plate 16 passes through the mounting base 12 and forms a fitting structure with the locking groove 17. In actual use, by fitting the locking plate 16 into the locking groove 17 on one side of the mounting block 11, the processing box 9 can be quickly and stably installed.

[0022] The working principle of this utility model is as follows: First, the bolt parts to be cleaned are conveyed to the conveyor sprocket belt 2 through the feeding hopper 8. The controller 7 drives the conveyor sprocket belt 2 to rotate, which in turn moves the bolts on the surface. At the same time, the drive pump 5 is started, and the cleaning water inside the water tank 4 is sprayed out at high pressure through the nozzle 31 to wash the waste attached to the surface of the bolts. Before this, the mounting blocks 11 at both ends of the treatment box 9 are fitted into the mounting base 12. At the same time, the movable rod 13 is pulled, which drives the linkage plate 14 to squeeze the linkage spring 15, thereby driving the locking plate 16 to retract inward. When the installation is stable, the locking plate 16 is engaged with the locking groove 17 on one side of the mounting block 11, which facilitates the stable installation of the treatment box 9. The mixed water after rinsing enters the treatment box 9 through the water flow hole on the bottom surface of the cleaning base 1, and the waste and impurities in the mixed water are filtered by the activated carbon plate 91 to purify the wastewater and avoid causing environmental pressure.

[0023] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A cleaning device for bolt processing, comprising a cleaning base (1) and a conveying chain wheel belt (2) installed inside the cleaning base (1), characterized in that: A support frame (3) is installed on the surface of the cleaning base (1). A water tank (4) is connected to the top surface of the support frame (3). A drive pump (5) is connected to one side of the water tank (4). A controller (7) is installed on the outer wall of the support frame (3). A nozzle (31) is installed on the top of the inner wall of the support frame (3) through a water pipe. A feeding hopper (8) is installed on one end surface of the cleaning base (1). The bottom surface of the cleaning base (1) is equipped with a treatment box (9), the inside of the treatment box (9) is equipped with an activated carbon plate (91), the bottom surface of the treatment box (9) is equipped with a water storage tank (10), both ends of the treatment box (9) are connected to mounting blocks (11), the bottom surface of the cleaning base (1) near the mounting block (11) is connected to a mounting seat (12), one end of the mounting seat (12) is movably connected to a movable rod (13), one end of the movable rod (13) is connected to a linkage plate (14), one side of the linkage plate (14) is connected to a linkage spring (15), and the other side of the linkage plate (14) is connected to a locking plate (16).

2. The cleaning device for threading according to claim 1, characterized in that: The processing box (9) is connected to the cleaning base (1) and the water storage tank (10) respectively through through holes on its surface.

3. The cleaning device for threading according to claim 1, characterized in that: The processing box (9) is fitted and connected to the opening on the surface of the mounting base (12) through the mounting block (11).

4. A cleaning device for bolt processing according to claim 1, characterized in that: The linkage spring (15) is connected to the inner wall of the mounting base (12) at one end relative to the linkage plate (14), and the linkage plate (14) and the linkage spring (15) constitute an elastic telescopic structure.

5. A cleaning device for bolt processing according to claim 1, characterized in that: The mounting block (11) has a locking groove (17) on the side near the locking plate (16). The locking plate (16) passes through the mounting base (12) and forms a fitting structure with the locking groove (17).