An ultrasonic cleaning device for gear transmission components

Abstract

This utility model discloses an ultrasonic cleaning device for gear transmission components, relating to the field of gear transmission component cleaning technology. It includes a cover plate and a movable component. The cover plate has mounting holes on its surface. The movable component, used for the neat and orderly cleaning of the gear transmission components, is located at the lower end of the cover plate. The movable component includes a fixed plate, an end plate, a rotating rod, an airbag, a support plate, and a belt. The end plate is movably mounted on the lower end of the fixed plate, and the rotating rod is movably mounted inside the lower end of the end plate. The airbag is mounted on the outside of the rotating rod, and the support plate is movably connected to the right end of the rotating rod. A belt is mounted on the outside of the right end of the rotating rod. This ultrasonic cleaning device for gear transmission components uses a belt driven by a motor to rotate the rotating rod, causing the gear transmission components to slowly rotate inside the cleaning fluid to assist in cleaning. After the gear transmission components move upwards, the rotating rod accelerates its rotation, effectively removing and draining residual cleaning fluid from the surface of the gear transmission components.

Description

Technical Field

[0001] This utility model relates to the field of gear transmission component cleaning technology, specifically to an ultrasonic cleaning device for gear transmission components. Background Technology

[0002] Gear transmission components are among the most widely used basic components in mechanical transmission, mainly used to transmit motion and power. The meshing between gears achieves changes in speed and torque. Ultrasonic cleaning equipment is a device that uses the cavitation, acceleration, and direct flow effects of ultrasonic waves in liquids to clean liquids and contaminants. Ultrasonic cleaning equipment for gear transmission components is a device specifically designed for cleaning gear transmission components.

[0003] However, existing gear transmission components usually have a lot of cleaning fluid residue on their surface after cleaning, making it inconvenient to disassemble the gear transmission components and requiring a long time to dry. Utility Model Content

[0004] The purpose of this invention is to provide an ultrasonic cleaning device for gear transmission components to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an ultrasonic cleaning device for gear transmission components, comprising a cover plate and a movable component. The surface of the cover plate is provided with mounting holes. The movable component for cleaning the gear transmission components in an orderly manner is disposed at the lower end of the cover plate. The movable component includes a fixed plate, an end plate, a rotating rod, an airbag, a support plate, and a belt. The end plate is movably mounted on the lower end of the fixed plate, and the rotating rod is movably mounted inside the lower end of the end plate. An airbag is mounted on the outside of the rotating rod, and the right end of the rotating rod is movably connected to the support plate. A belt is mounted on the outside of the right end of the rotating rod.

[0006] Furthermore, the fixing plate and the end plate are fixed with bolts, and the end plate and the rotating rod are vertically distributed.

[0007] Furthermore, the rotating rod and the airbag are connected by a sleeve, and the airbag is circular in shape.

[0008] Furthermore, a hydraulic rod is connected to the rear side of the cover plate, and a cleaning machine is connected to the fixed end of the hydraulic rod.

[0009] Furthermore, buckles are installed on both sides of the cover plate, and a splash-proof protective component is installed on the upper end of the cleaning machine.

[0010] Furthermore, the protective component includes a lower fixing frame and a transparent protective cover, and the upper end of the lower fixing frame is connected to the transparent protective cover.

[0011] Furthermore, the protective assembly also includes an upper fixing frame and locking rods. The upper end of the transparent protective cover is connected to the upper fixing frame, and locking rods are installed on both sides of the top of the upper fixing frame.

[0012] Furthermore, the buckle and the lever are interlocking, and two sets of buckles and levers are symmetrically arranged about the center line of the upper fixed frame.

[0013] This utility model provides an ultrasonic cleaning device for gear transmission components, which has the following advantages:

[0014] 1. In this utility model, the end plate can be removed from one end of the rotating rod by removing the bolts between the end plate and the fixing plate, which facilitates the installation or removal of the gear transmission component outside the rotating rod. The airbag inflates and acts as a buffer between the gear transmission component and the rotating rod, and also allows the gear transmission component to be arranged as a whole outside the rotating rod. The belt is driven by the motor to rotate the rotating rod, so that the gear transmission component rotates slowly inside the cleaning fluid to assist in cleaning. After the gear transmission component moves up, the rotating rod accelerates to shake off and drain the cleaning fluid remaining on the surface of the gear transmission component.

[0015] 2. This utility model uses a hydraulic rod to control the height adjustment of the cover plate and movable components, and an auxiliary gear transmission component to allow the cleaning fluid to enter and exit. The lower fixed frame is fixed to the outside of the cleaning machine. After the locking rod and buckle are connected, the transparent protective cover gradually unfolds upward as the cover plate moves up, playing a protective role on the outside between the cover plate and the cleaning machine, preventing residual cleaning fluid from splashing out when the rotating rod rotates. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall front view of an ultrasonic cleaning device for gear transmission components according to the present invention.

[0017] Figure 2 This is a schematic diagram of the overall front view of an ultrasonic cleaning device for gear transmission components according to the present invention.

[0018] Figure 3 This is a schematic diagram of the protective component structure of an ultrasonic cleaning device for gear transmission components according to the present invention.

[0019] In the diagram: 1. Cover plate; 2. Mounting hole; 3. Movable component; 301. Fixing plate; 302. End hanging plate; 303. Rotating rod; 304. Airbag; 305. Support plate; 306. Belt; 4. Hydraulic rod; 5. Cleaning machine; 6. Buckle; 7. Protective component; 701. Lower fixing frame; 702. Transparent protective cover; 703. Upper fixing frame; 704. Clamping rod. Detailed Implementation

[0020] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0021] like Figure 1 and Figure 2 As shown, an ultrasonic cleaning device for gear transmission components includes a cover plate 1 and a movable component 3. The cover plate 1 has mounting holes 2 on its surface. The movable component 3, used for the neat and orderly cleaning of the gear transmission components, is located at the lower end of the cover plate 1. The movable component 3 includes a fixed plate 301, an end-hanging plate 302, a rotating rod 303, an airbag 304, a support plate 305, and a belt 306. The end-hanging plate 302 is movably mounted on the lower end of the fixed plate 301. After the bolts between the end-hanging plate 302 and the fixed plate 301 are removed, the end-hanging plate 302 can be removed from one end of the rotating rod 303, facilitating the installation or removal of the gear transmission components outside the rotating rod 303. The rotating rod 303 is movably mounted inside the lower end of the end-hanging plate 302, and an airbag 304 is mounted on the outside of the rotating rod 303. The airbag 304 inflates and acts as a buffer between the gear transmission components and the rotating rod 303, providing protection and ensuring... The gear transmission components are arranged as a whole outside the rotating rod 303, and the right end of the rotating rod 303 is movably connected to the support plate 305. A belt 306 is installed on the outside of the right end of the rotating rod 303. The belt 306 is driven by the motor to drive the rotating rod 303 to rotate, so that the gear transmission components rotate slowly inside the cleaning fluid to assist in cleaning. After the gear transmission components move up, the rotating rod 303 accelerates to rotate, which plays a role in shaking off and draining the cleaning fluid remaining on the surface of the gear transmission components. The fixed plate 301 and the end hanging plate 302 are fixed with bolts, and the end hanging plate 302 and the rotating rod 303 are vertically distributed. The rotating rod 303 and the air bag 304 are connected by a sleeve, and the air bag 304 is circular in shape. The rear side of the cover plate 1 is connected to the hydraulic rod 4. The hydraulic rod 4 controls the height adjustment of the cover plate 1 and the movable component 3 to assist the gear transmission components in entering and leaving the cleaning fluid, and the fixed end of the hydraulic rod 4 is connected to the cleaning machine 5.

[0022] like Figure 3As shown, buckles 6 are installed on both sides of the cover plate 1, and a splash-proof protective component 7 is installed on the upper end of the cleaning machine 5. The protective component 7 includes a lower fixed frame 701 and a transparent protective cover 702, and the upper end of the lower fixed frame 701 is connected to the transparent protective cover 702. The lower fixed frame 701 is fixed to the outside of the cleaning machine 5. The protective component 7 also includes an upper fixed frame 703 and a locking rod 704. The upper end of the transparent protective cover 702 is connected to the upper fixed frame 703. After the locking rod 704 and buckles 6 are connected, the transparent protective cover 702 gradually unfolds upward as the cover plate 1 moves upward, playing a protective role on the outside between the cover plate 1 and the cleaning machine 5, preventing residual cleaning liquid from splashing out when the rotating rod 303 rotates. The upper fixed frame 703 has locking rods 704 installed on both sides of the top. The buckles 6 and locking rods 704 are connected by a snap-fit, and two sets of buckles 6 and locking rods 704 are symmetrically arranged about the center line of the upper fixed frame 703.

[0023] In summary, the ultrasonic cleaning equipment used for this gear transmission component is first based on... Figures 1-3The structure shown involves pouring cleaning fluid into the ultrasonic cleaner 5, then removing the bolts between the end plate 302 and the fixed plate 301 to detach the end plate 302 from one end of the rotating rod 303. The gear transmission component to be cleaned is then fitted onto the outside of the rotating rod 303, and the airbag 304 is inflated and placed between the gear transmission component and the rotating rod 303 for buffering and protection. This allows the gear transmission component to be arranged as a whole outside the rotating rod 303. Then, the hydraulic rod 4 retracts, causing the cover plate 1 and movable components 3 to move downwards, immersing the gear transmission component in the cleaning fluid. The ultrasonic generator produces a high-frequency electrical signal, which is converted into high-frequency mechanical vibration by the transducer, forming high-frequency ultrasonic waves in the cleaning fluid. When the ultrasonic waves propagate in the cleaning fluid, they form a large number of tiny bubbles. These bubbles rapidly generate and burst under the action of the ultrasonic waves, producing strong impact force and small high-temperature and high-pressure phenomena. This effectively removes dirt and impurities from the gear surface. Furthermore, the ultrasonic vibrations effectively remove organic contaminants such as oil stains from the gear surface. The cleaning fluid disperses oil and other substances into tiny particles, forming an emulsion that removes the oil from the gear surface. During cleaning, the belt 306, driven by the motor, rotates the rotating rod 303, causing the gear transmission components to rotate slowly within the cleaning fluid to assist in cleaning. After cleaning, the hydraulic rod 4 extends, causing the cover plate 1 and the movable component 3 to move upwards, thus removing the gear transmission components from the cleaning fluid. As the cover plate 1 moves upwards, the transparent protective cover 702, connected by the latch 704 and the buckle 6, gradually unfolds upwards, providing protection on the outside between the cover plate 1 and the cleaning machine 5. After the gear transmission components move upwards, the motor connected to the belt 306 is a single-phase AC asynchronous motor. By adjusting the actual working voltage of its stator winding, the output speed of the motor is adjusted, causing the belt 306 to accelerate and drive the rotating rod 303 to rotate faster, thus removing the residual cleaning fluid from the surface of the gear transmission components. During this process, the transparent protective cover 702 prevents residual cleaning fluid from splashing out when the rotating rod 303 rotates.

[0024] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. An ultrasonic cleaning apparatus for gear transmissions comprising a cover plate (1) and a mobile assembly (3), characterized in that, The surface of the cover plate (1) is provided with mounting holes (2). The movable component (3) for cleaning the gear transmission components is located at the lower end of the cover plate (1). The movable component (3) includes a fixed plate (301), an end plate (302), a rotating rod (303), an airbag (304), a support plate (305), and a belt (306). The end plate (302) is movably installed at the lower end of the fixed plate (301). The rotating rod (303) is movably installed inside the lower end of the end plate (302). The airbag (304) is installed outside the rotating rod (303). The support plate (305) is movably connected to the right end of the rotating rod (303). The belt (306) is installed outside the right end of the rotating rod (303).

2. The ultrasonic cleaning apparatus for a gear member according to claim 1, wherein The fixed plate (301) and the end plate (302) are fixed with bolts, and the end plate (302) and the rotating rod (303) are vertically distributed.

3. The ultrasonic cleaning apparatus for a gear member according to claim 1, wherein The rotating rod (303) and the airbag (304) are connected by a sleeve, and the airbag (304) is circular in shape.

4. The ultrasonic cleaning apparatus for a gear member according to claim 1, wherein A hydraulic rod (4) is connected to the rear side of the cover plate (1), and a cleaning machine (5) is connected to the fixed end of the hydraulic rod (4).

5. The ultrasonic cleaning apparatus for a gear member according to claim 4, wherein The cover plate (1) is equipped with buckles (6) on both sides, and the cleaning machine (5) is equipped with a splash-proof protective component (7) at the top.

6. An ultrasonic cleaning apparatus for a gear member according to claim 5, wherein The protective component (7) includes a lower fixed frame (701) and a transparent protective cover (702), and the upper end of the lower fixed frame (701) is connected to the transparent protective cover (702).

7. An ultrasonic cleaning apparatus for a gear member according to claim 6, wherein The protective component (7) also includes an upper fixing frame (703) and a locking rod (704). The upper end of the transparent protective cover (702) is connected to the upper fixing frame (703), and the locking rods (704) are installed on both sides of the top of the upper fixing frame (703).

8. The ultrasonic cleaning apparatus for a gear member according to claim 7, wherein The buckle (6) and the lever (704) are connected by a snap-fit ​​mechanism, and two sets of buckles (6) and levers (704) are symmetrically arranged about the center line of the upper fixed frame (703).

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