Fully automatic aluminum pole cutting and take-up device

Abstract

This utility model discloses a fully automatic aluminum rod cutting and take-up device, relating to the field of aluminum rod processing technology. The utility model includes a frame and a take-up storage frame for storing aluminum rod wire coils. A winding and throwing machine is installed at the top of the frame to throw the aluminum rod wire processed by the aluminum rod extruder into coils. A temporary isolation frame is installed on the frame and below the winding and throwing machine, used to temporarily stack the aluminum rod wire coils when changing the take-up storage frame after cutting the aluminum rod wire. In this utility model, the aluminum rod output from the mill is thrown into coils at high speed by the winding and throwing machine, falling into the take-up storage frame below and accumulating. When the take-up storage frame is nearly full, the temporary isolation frame extends to form a temporary support surface to receive the continuously thrown aluminum rods, providing a buffer time for changing the storage frame. An electric push rod drives the aluminum rod cutter to slide and close along the guide rail via a connecting plate, cutting the aluminum rod.

Description

Technical Field

[0001] This utility model relates to the field of aluminum rod processing technology, specifically to a fully automatic aluminum rod cutting and take-up device. Background Technology

[0002] High-voltage heat-resistant conductors, as essential industrial products for ultra-high voltage transmission, are playing an increasingly important role in national economic development, with huge market demand and potential. The production process of high-voltage heat-resistant conductors is also highly specialized. Molten aluminum with a special formula is molded and immediately fed into multiple rolling mills to be rolled into round aluminum rods of various specifications. These rods then undergo drawing, stranding, and other processes to become finished aluminum wire. The aluminum rods exiting the rolling mills are then processed by a take-up system to form a round stack of aluminum rods weighing approximately 3 tons, facilitating storage and use in subsequent processes.

[0003] The aluminum pole winding system now relies on manual, real-time adjustment of the winding machine's rotation. The aluminum poles are thrown into a circle from the approximately 3-meter-high rotating winding machine's outlet and fall into a ground-level collection frame. During this process, workers must constantly monitor the winding machine's rotation speed and the height of the circular aluminum pole stack within the frame, continuously adjusting the winding machine's speed to ensure better pole formation. When the frame is nearly full, workers need to promptly move the frames on the track to replace them and manually cut the aluminum poles. The entire process requires intense concentration, involves extremely high labor intensity, and operates in harsh environments characterized by high temperature, high humidity, and high dust levels.

[0004] Therefore, designing a fully automated aluminum pole winding system can effectively reduce the workload and time of workers, and improve the quality and efficiency of the work. Utility Model Content

[0005] The purpose of this utility model is to provide a fully automatic aluminum rod cutting and take-up device to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model specifically adopts the following technical solution: A fully automatic aluminum rod cutting and take-up device includes a frame and a take-up storage frame for storing aluminum rod wire coils. A rod winding and throwing machine is installed on the top of the frame to throw the aluminum rod wire processed by the aluminum rod extruder into coils. A temporary isolation frame is installed on the frame and below the rod winding and throwing machine. The temporary isolation frame is used to temporarily stack the aluminum rod wire coils when changing the take-up storage frame after cutting the aluminum rod wire. Two sets of guide rails are fixedly installed on the frame, and an electric push rod is fixedly installed on the frame. The end of the electric push rod is fixedly connected to an aluminum rod cutter via a connecting plate. The aluminum rod cutter is slidably arranged with the guide rails.

[0007] Furthermore, the boom throwing machine includes a motor support frame fixedly installed on the top surface of the frame. A vertical tube is rotatably inserted into the top of the frame. Two sets of first side frames are fixedly installed on the bottom surface of the vertical tube. An inclined tube is fixedly installed on the opposite surface of the two sets of first side frames. Two sets of second side frames are fixedly installed on the surface of the inclined tube. Limiting wheels are rotatably inserted into the second side frames and the first side frames. A first motor is fixedly installed on the top surface of the motor support frame. Synchronous pulleys are fixedly sleeved on the output end of the first motor and the surface of the vertical tube. Synchronous belts are sleeved on both sets of synchronous pulleys.

[0008] Furthermore, the inclined tube is installed at an angle, and the top end of the inclined tube is located below the bottom end of the vertical tube, with its limiting wheel used to limit the position where the aluminum rod wire is thrown out.

[0009] Furthermore, the temporary isolation frame includes a frame fixedly installed on the frame body, an installation plate fixedly installed on the frame, a second motor fixedly installed on the top surface of the installation plate, a sprocket rotatably installed on the output end of the second motor and the bottom surface of the installation plate, a chain sleeved on multiple sets of sprockets, a movable frame connected to the chain, the movable frame slidingly installed on the frame, and an isolation steel pipe fixedly installed on the movable frame, the isolation steel pipe being movably inserted into the frame.

[0010] Furthermore, as the two movable frames move closer to each other, the isolation steel pipes on their surfaces are closed within the opening of the frame. After closing, the electric push rod drives the aluminum rod cutter to mesh with each other to cut the aluminum rod wire.

[0011] Furthermore, the device also includes a central control system, which serves as the control hub for all devices and is used for the logical control and command issuance of the entire system.

[0012] The beneficial effects of this utility model are as follows: The aluminum rods output from the rolling mill are thrown out at high speed by the rod throwing machine and coiled into a take-up storage box below. When the take-up storage box is almost full, a temporary isolation frame extends to form a temporary support surface to receive the continuously thrown aluminum rods and provide a buffer time for changing the box. The electric push rod drives the aluminum rod cutter to slide and close along the guide rail through the connecting plate to cut the aluminum rod. After the take-up storage box is replaced, the temporary isolation frame opens and the temporary aluminum rod coils fall into the inside of the take-up storage box under the action of gravity. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a front view of the present invention; Figure 3 This is a schematic diagram of the rod-winding and throwing machine of this utility model; Figure 4This is a schematic diagram of the temporary isolation frame of this utility model; Figure 5 This is a schematic diagram of the aluminum rod shearing device of this utility model; Reference numerals in the attached diagram: 1. Frame; 2. Rod throwing machine; 201. Motor support frame; 202. Vertical tube; 203. First side frame; 204. Inclined tube; 205. Second side frame; 206. Limiting wheel; 207. First motor; 208. Synchronous pulley; 209. Synchronous belt; 3. Temporary isolation frame; 301. Frame; 302. Mounting plate; 303. Second motor; 304. Sprocket; 305. Chain; 306. Moving frame; 307. Isolation steel pipe; 4. Electric push rod; 41. Connecting plate; 5. Guide rail; 6. Aluminum rod cutter; 7. Cable storage frame. Detailed Implementation

[0014] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0015] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0016] It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0017] In the description of the embodiments of this utility model, it should be noted that the terms "inner", "outer", "upper", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed when in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0018] like Figures 1 to 5As shown, the fully automatic aluminum rod cutting and winding device includes a frame 1 and a winding storage frame 7 for storing aluminum rod wire coils. The top of the frame 1 is equipped with a winding and throwing machine 2, which is used to throw out the aluminum rod wire processed by the aluminum rod extruder into coils. like Figure 3 As shown, specifically, the boom throwing machine 2 includes a motor support frame 201 fixedly installed on the top surface of the frame 1. A vertical tube 202 is rotatably inserted into the top of the frame 1. Two sets of first side frames 203 are fixedly installed on the bottom surface of the vertical tube 202. An inclined tube 204 is fixedly installed on the opposite surface of the two sets of first side frames 203. Two sets of second side frames 205 are fixedly installed on the surface of the inclined tube 204. Limiting wheels 206 are rotatably inserted into the second side frames 205 and the first side frames 203. A first motor 207 is fixedly installed on the top surface of the motor support frame 201. Synchronous pulleys 208 are fixedly sleeved on the output end of the first motor 207 and the surface of the vertical tube 202. Synchronous belts 209 are sleeved on both sets of synchronous pulleys 208.

[0019] More specifically, the first motor 207 drives the vertical tube 202 to rotate at high speed through the synchronous pulley 208 and the synchronous belt 209. The inclined tube 204 fixed at the bottom of the vertical tube 202 rotates accordingly, causing the aluminum rod that enters the vertical tube 202 to be thrown out from the end of the inclined tube 204 into a circle under the action of centrifugal force. The limiting wheel 206 restricts the swing range of the aluminum rod when it is thrown out, ensuring that the circle is regular.

[0020] In practical applications, the inclined tube 204 is installed at an angle, and the top of the inclined tube 204 is located below the bottom of the vertical tube 202. Its limiting wheel 206 is used to limit the position where the aluminum rod wire is thrown out.

[0021] More specifically, the inclined tube 204 is installed at an inclined angle, with its top end lower than the bottom end of the vertical tube 202, so that the aluminum rod slides out naturally under the combined action of gravity and centrifugal force. The limiting wheels 206 are symmetrically arranged on both sides of the outlet of the inclined tube 204 to limit the lateral amplitude when the aluminum rod is thrown out, avoid random looping or snagging, and achieve orderly looping.

[0022] A temporary isolation frame 3 is provided on the frame 1 and below the winding and throwing machine 2. The temporary isolation frame 3 is used to temporarily stack aluminum rod wire rolls when changing the take-up storage frame 7 after cutting aluminum rod wire. In order to achieve a continuous and fully automated production process, this device is equipped with a high-efficiency take-up storage frame 7 switching system; the bottom of the frame 1 is equipped with a parallel guide rail system, and the bottom of the take-up storage frame 7 is equipped with a pulley group that matches the guide rail, so that it can move precisely along a predetermined path. The switching system can be driven by various methods, such as electric, hydraulic, or pneumatic. When the system detects that the currently working take-up storage frame 7 is about to be full, the central control system will pre-arrange for another empty take-up storage frame 7 to move to the preparatory position. During the period when the aluminum rod is cut and the temporary isolation frame 3 supports the aluminum rod coil, the central control system immediately starts the switching program, removes the full-stack frame, and precisely moves the empty frame to the receiving position directly below the rod throwing machine 2. The whole process does not require manual intervention, realizing efficient and seamless rotation of two or more sets of take-up storage frames 7, ensuring the continuity of production.

[0023] like Figure 1 , Figure 2 and Figure 4 As shown, specifically, the temporary isolation frame 3 includes a frame 301 fixedly installed on the frame body 1. An installation plate 302 is fixedly installed on the frame 301. A second motor 303 is fixedly installed on the top surface of the installation plate 302. A sprocket 304 is rotatably installed on the output end of the second motor 303 and the bottom surface of the installation plate 302. A chain 305 is sleeved on multiple sets of sprockets 304. A movable frame 306 is connected to the chain 305. The movable frame 306 is slidably installed on the frame 301. An isolation steel pipe 307 is fixedly installed on the movable frame 306. The isolation steel pipe 307 is movably inserted into the frame 301.

[0024] More specifically, the second motor 303 drives the sprocket 304 connected to it to rotate, and the chain 305 drives the two movable frames 306 to slide. The movable frames 306 drive the isolation steel pipe 307 to extend or retract in the opening of the frame 301, forming an openable and closable temporary support surface.

[0025] like Figure 4 As shown, in practical applications, the two movable frames 306 move closer to each other, thereby closing the isolation steel pipe 307 on its surface within the opening of the frame 301. After closing, the electric push rod 4 drives the aluminum rod cutter 6 to mesh with each other to cut the aluminum rod wire.

[0026] More specifically, when the two movable frames 306 approach each other to the closed position, the isolation steel pipes 307 on them are assembled into a complete plane within the opening of the frame 301 to receive the aluminum rod rings that fall continuously from above. Then, the electric push rod 4 drives the aluminum rod cutter 6 to move towards each other along the guide rail 5 until they engage, thus completing the cutting of the aluminum rod.

[0027] Two sets of guide rails 5 are fixedly installed on the frame 1, and an electric push rod 4 is fixedly installed on the frame 1. An aluminum rod cutter 6 is fixedly connected to the end of the electric push rod 4 via a connecting plate 41. The aluminum rod cutter 6 is slidably set with the guide rails 5. In practical applications, the device also includes a central control system, which serves as the control hub for all devices, used for the logical control and command issuance of the entire system. The central control system cabinet is located outside the device and connected to it via wires.

[0028] More specifically, when the set value is reached, commands are sent to the second motor 303, electric push rod 4, etc. of each actuator in a logical sequence to coordinate the completion of the insertion rod closing, shearing, column changing and reset actions.

[0029] In summary: The aluminum rods output from the mill are thrown out at high speed by the rod throwing machine 2 and coiled into a coil, which falls into the take-up storage frame 7 below and accumulates. When the take-up storage frame 7 is almost full, a temporary isolation frame 3 extends to form a temporary support surface to receive the continuously thrown aluminum rods and provide a buffer time for changing the frame. The electric push rod 4 drives the aluminum rod cutter 6 to slide and close along the guide rail 5 through the connecting plate 41 to cut the aluminum rod. After the take-up storage frame 7 is replaced, the temporary isolation frame 3 is opened, and the temporary aluminum rod coil falls into the interior of the take-up storage frame 7 under the action of gravity.

[0030] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A fully automatic aluminum rod cutting and take-up device, characterized in that, The device includes a frame (1) and a take-up storage frame (7) for storing aluminum rod wire coils. The top of the frame (1) is equipped with a rod extrusion machine (2) for extruding aluminum rod wires processed by the aluminum rod extruder into coils. A temporary isolation frame (3) is provided on the frame (1) and below the rod extrusion machine (2). The temporary isolation frame (3) is used to temporarily stack aluminum rod wire coils when changing the take-up storage frame (7) after cutting the aluminum rod wires. Two sets of guide rails (5) are fixedly installed on the frame (1), and an electric push rod (4) is fixedly installed on the frame (1). The end of the electric push rod (4) is fixedly connected to an aluminum rod cutter (6) via a connecting plate (41). The aluminum rod cutter (6) is slidably set with the guide rail (5).

2. The fully automatic aluminum rod cutting and take-up device according to claim 1, characterized in that, The boom throwing machine (2) includes a motor support frame (201) fixedly installed on the top surface of the frame (1). A vertical tube (202) is rotatably inserted into the top of the frame (1). Two sets of first side frames (203) are fixedly installed on the bottom surface of the vertical tube (202). An inclined tube (204) is fixedly installed on the opposite surface of the two sets of first side frames (203). Two sets of second side frames (205) are fixedly installed on the surface of the inclined tube (204). Limiting wheels (206) are rotatably inserted into the second side frames (205) and the first side frames (203). A first motor (207) is fixedly installed on the top surface of the motor support frame (201). Synchronous pulleys (208) are fixedly sleeved on the output end of the first motor (207) and the surface of the vertical tube (202). Synchronous belts (209) are sleeved on both sets of synchronous pulleys (208).

3. The fully automatic aluminum rod cutting and take-up device according to claim 2, characterized in that, The inclined tube (204) is installed at an angle, and the top of the inclined tube (204) is located below the bottom of the vertical tube (202). Its limiting wheel (206) is used to limit the position where the aluminum rod wire is thrown out.

4. The fully automatic aluminum rod cutting and take-up device according to claim 1, characterized in that, The temporary isolation frame (3) includes a frame (301) fixedly installed on the frame body (1), an installation plate (302) fixedly installed on the frame (301), a second motor (303) fixedly installed on the top surface of the installation plate (302), a sprocket (304) rotatably installed on the output end of the second motor (303) and the bottom surface of the installation plate (302), a chain (305) sleeved on multiple sets of sprockets (304), a movable frame (306) connected to the chain (305), the movable frame (306) slidingly installed on the frame (301), and an isolation steel pipe (307) fixedly installed on the movable frame (306), the isolation steel pipe (307) being movably inserted into the frame (301).

5. The fully automatic aluminum rod cutting and take-up device according to claim 4, characterized in that, As the two movable frames (306) approach each other, the isolation steel pipe (307) on its surface is closed in the opening of the frame (301). After closing, its electric push rod (4) drives the aluminum rod cutter (6) to mesh with each other to cut the aluminum rod wire.

6. The fully automatic aluminum rod cutting and take-up device according to claim 1, characterized in that, The device also includes a central control system, which serves as the control hub for all devices and is used for the logical control and command issuance of the entire system.

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