A high-temperature metal bending processing device

Abstract

This utility model discloses a high-temperature metal bending processing device, comprising: a main body including a base, a support frame, an adjusting seat, a bending wheel, a drive motor, a control panel, and auxiliary wheels. The support frame is located at the upper end of the base, the bending wheel is located on one side of the adjusting seat, and the drive motor is located on the other side of the adjusting seat. This device solves the problems of existing adjustable devices that rely heavily on manual tightening of adjusting screws, requiring operators to adjust positioning pins at close range in a high-temperature environment, which is time-consuming and labor-intensive, severely impacting production line speed. Secondly, precision control is weak, and positioning deviations are easily generated during manual adjustment. For precision components such as aerospace hydraulic pipes, such errors directly lead to an increase in scrap rate. Finally, safety hazards are prominent, as operators are exposed to high-temperature radiation for extended periods, and manual adjustment increases the probability of limb contact with high-temperature components, posing serious occupational health risks.

Description

Technical Field

[0001] This utility model relates to the field of metal bending processing technology, and in particular to a high-temperature metal bending processing device. Background Technology

[0002] In fields such as machinery manufacturing, automotive parts, and aerospace, the plastic forming of high-temperature metal bars is a common process.

[0003] Traditional bending devices mostly use fixed-angle mold sets to achieve bending and forming. Adjustable molds also exist, but existing adjustable devices mostly rely on manual turning of the adjusting screw. Operators need to adjust the positioning pins at close range in a high-temperature environment, which is time-consuming and labor-intensive, seriously affecting the production line cycle time. Secondly, the precision control is weak. Positioning deviations are easily generated during manual adjustment. For precision components such as aerospace hydraulic pipes, such errors directly lead to an increase in the scrap rate. Finally, there are prominent safety hazards. Operators are exposed to high-temperature radiation environment for a long time. The probability of their limbs coming into contact with high-temperature parts during manual adjustment work is increased, posing serious occupational health risks. Utility Model Content

[0004] This invention provides a high-temperature metal bending processing device, which solves the problems of existing adjustable devices that rely heavily on manual adjustment of the screw. Operators need to adjust the positioning pin at close range in a high-temperature environment, which is time-consuming and laborious, seriously affecting the production line cycle. Secondly, the precision control is weak, and positioning deviations are easily generated during manual adjustment. For precision components such as aerospace hydraulic pipes, such errors directly lead to an increase in the scrap rate. Finally, there are significant safety hazards. Operators are exposed to high-temperature radiation environment for a long time, and the probability of their limbs coming into contact with high-temperature components during manual adjustment increases, posing serious occupational health risks.

[0005] This utility model provides a high-temperature metal bending processing device, comprising:

[0006] The main body of the device includes a base, a support frame, an adjustment seat, a bending wheel, a drive motor, a control panel, and auxiliary wheels. The support frame is located at the upper end of the base, the bending wheel is located on one side of the adjustment seat, and the drive motor is located on the other side of the adjustment seat.

[0007] An adjustment assembly is located at the connection between the adjustment seat and the support frame. It includes an electric telescopic rod installed on the top of the support frame, and a pressure sensor is connected to the output end of the electric telescopic rod. A connecting plate is connected to the bottom of the pressure sensor, and a distance sensor is provided at the upper end of the connecting plate. An auxiliary slot is provided on the outer side of the adjustment seat, and a sliding groove is provided in the middle of the support frame.

[0008] In a high-temperature metal bending processing device according to an embodiment of the present invention, the drive motor and the adjustment seat are connected by bolts, and the drive motor and the control panel are electrically connected. The output end of the drive motor is fixedly connected to the bending wheel, and an adapter groove is provided on the outer side of the bending wheel.

[0009] In a high-temperature metal bending processing device according to one embodiment of the present invention, the control panel is located on the top of the support frame, and control buttons and a display screen are provided on the outside of the control panel, while a control circuit board and a battery are provided inside the control panel.

[0010] In a high-temperature metal bending processing device according to an embodiment of the present invention, the number of auxiliary wheels is two sets and they are symmetrically distributed. Both sets of auxiliary wheels are movably connected to the support frame. An adapter groove is provided on the outer side of the auxiliary wheel near the middle.

[0011] In a high-temperature metal bending processing device according to one embodiment of the present invention, the electric telescopic rod is connected to the support frame by bolts, and the top of the support frame is provided with a through hole that matches the output end of the electric telescopic rod.

[0012] In a high-temperature metal bending processing device according to one embodiment of the present invention, the connecting plate and the adjusting seat are fixedly connected, and a reinforcing rib is provided at the connection between the two.

[0013] In a high-temperature metal bending processing device according to one embodiment of the present invention, the distance sensors are in two sets and are symmetrically distributed. Both the distance sensors and the pressure sensors are electrically connected to the control panel.

[0014] In a high-temperature metal bending processing device according to one embodiment of the present invention, the number of auxiliary slots is 10 and they are symmetrically distributed, and the auxiliary slots are strip-shaped rectangular structures.

[0015] In a high-temperature metal bending processing device according to one embodiment of the present invention, the slide groove passes through the middle of the support frame, and the two side edges of the auxiliary slot are adapted to the auxiliary slot.

[0016] The technical solution provided in this application can include the following beneficial effects: This application designs a high-temperature metal bending processing device, which can solve the problem that existing adjustable devices mostly rely on manual turning of the adjusting screw. Operators need to adjust the positioning pin at close range in a high-temperature environment, which is time-consuming and laborious, and seriously affects the production line cycle time. Secondly, the precision control is weak, and positioning deviations are easily generated during manual adjustment. For precision components such as aviation hydraulic pipes, such errors directly lead to an increase in the scrap rate. Finally, there are prominent safety hazards. Operators are exposed to high-temperature radiation environment for a long time, and the probability of limb contact with high-temperature components during manual adjustment increases, which poses a serious occupational health risk.

[0017] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and do not limit this application. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the structure of a high-temperature metal bending processing device provided in one embodiment of this application;

[0020] Figure 2 yes Figure 1 Another perspective view of a high-temperature metal bending processing device;

[0021] Figure 3 yes Figure 1 A partially exploded view of a high-temperature metal bending processing device;

[0022] Figure 4 yes Figure 1 A partial structural diagram of a high-temperature metal bending processing device. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0024] In the description of this application, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of the stated features. In the description of this application, "a plurality of" means two or more, unless otherwise explicitly specified.

[0025] The following detailed description of some embodiments of this application is provided in conjunction with the accompanying drawings. Unless otherwise specified, the following embodiments and features can be combined with each other.

[0026] like Figures 1 to 4 As shown, this application provides a high-temperature metal bending processing device, including: a device body 100, including a base 10, a support frame 20, an adjusting seat 30, a bending wheel 50, a drive motor 60, a control panel 70, and an auxiliary wheel 80. The support frame 20 is located at the upper end of the base 10, the bending wheel 50 is located on one side of the adjusting seat 30, and the drive motor 60 is located on the other side of the adjusting seat 30; an adjusting assembly 40 is provided at the connection between the adjusting seat 30 and the support frame 20, including an electric telescopic rod 41 installed on the top of the support frame 20, and a pressure sensor 42 is connected to the output end of the electric telescopic rod 41. A connecting plate 43 is connected to the bottom of the pressure sensor 42, and a distance sensor 44 is provided at the upper end of the connecting plate 43. An auxiliary slot 46 is provided on the outer side of the adjusting seat 30, and a sliding groove 47 is provided in the middle of the support frame 20.

[0027] After adopting the above technical solution, since the adjustment component 40 is located at the connection between the adjustment seat 30 and the support frame 20, when adjusting the bending angle, the lowering distance of the bending wheel 50 can be directly set through the control panel 70, thereby controlling the bending angle. This solves the problem that existing adjustable devices mostly rely on manual turning of the adjustment screw, requiring operators to adjust the positioning pin at close range in a high-temperature environment, which is time-consuming and laborious, seriously affecting the production line cycle. Secondly, the precision control is weak, and positioning deviations are easily generated during manual adjustment. For precision components such as aviation hydraulic pipes, such errors directly lead to an increase in the scrap rate. Finally, there are prominent safety hazards. Operators are exposed to high-temperature radiation environment for a long time, and the probability of limb contact with high-temperature components during manual adjustment increases, posing a serious occupational health risk.

[0028] It should be noted that when the bending angle of the high-temperature metal rod needs to be adjusted, the lowering distance of the bending wheel 50 is set through the control panel 70. Then, the control circuit board controls the output end of the electric telescopic rod 41 to drive the pressure sensor 42 and the connecting plate 43 to descend. With the connecting plate 43 connected to the adjusting seat 30, the adjusting seat 30 is driven to descend, and the bending wheel 50 is driven to descend at the same time. During the descent, the distance sensor 44 detects the change in distance. When the set range value is reached, feedback is sent to the control circuit board, and then the output end of the electric telescopic rod 41 is controlled to stop running, thereby positioning the bending wheel 50. This reduces the distance between the bending wheel 50 and the two sets of auxiliary wheels 80, ensuring that the bending angle of the high-temperature metal rod can reach the expected value. Finally, the high-temperature metal rod passes through the middle of the second set of adapter grooves 81 and enters the bottom of the first set of adapter grooves 51. The output end of the drive motor 60 drives the bending wheel 50 to rotate, thereby enabling the high-temperature metal rod to be bent and completing the processing of the high-temperature metal rod.

[0029] In an optional embodiment, the drive motor 60 is connected to the adjustment seat 30 by bolts, and the drive motor 60 is electrically connected to the control panel 70. The output end of the drive motor 60 is fixedly connected to the bending wheel 50, and the outer side of the bending wheel 50 is provided with an adapter groove 51, which can ensure that the high-temperature metal rod can move smoothly along the outer side of the bending wheel 50 and the auxiliary wheel 80 to complete the bending operation.

[0030] In one alternative embodiment, the control panel 70 is located on top of the support frame 20, and control buttons and a display screen are provided on the outside of the control panel 70. The control panel 70 is equipped with a control circuit board and a battery, which can automatically control the adjustment component 40 to drive the adjustment seat 30 and the bending wheel 50 to rise and fall, thereby adjusting the bending angle of the high-temperature metal rod.

[0031] In one optional embodiment, there are two sets of auxiliary wheels 80, which are symmetrically distributed. Both sets of auxiliary wheels 80 are movably connected to the support frame 20. The outer side of the auxiliary wheel 80 is provided with an adaptation groove 81 near the middle, which can be adapted to the high-temperature metal rod to ensure that the high-temperature metal rod will not shift in position during bending, thus ensuring the stability of its processing.

[0032] In one optional embodiment, the electric telescopic rod 41 is connected to the support frame 20 by bolts. The top of the support frame 20 is provided with a through hole that matches the output end of the electric telescopic rod 41, which facilitates the movement of the output end of the electric telescopic rod 41 and provides an auxiliary effect to ensure the stability of the operation of the electric telescopic rod 41.

[0033] In an optional embodiment, the connecting plate 43 and the adjusting seat 30 are fixedly connected, and a reinforcing rib 45 is provided at the connection point between the two to strengthen the connection strength between the connecting plate 43 and the adjusting seat 30, thereby increasing the strength during the process of the connecting plate 43 descending driven by the output end of the electric telescopic rod 41.

[0034] In one optional implementation, there are two sets of distance sensors 44 symmetrically distributed, which can detect the height of the connecting plate 43 as it descends. Both the distance sensors 44 and the pressure sensors 42 are electrically connected to the control panel 70, which can detect the force generated by the high-temperature metal rod during bending and determine whether it has reached the plasticity standard and whether it needs to be heated again.

[0035] In one optional embodiment, the number of auxiliary slots 46 is fixed and symmetrically distributed. The auxiliary slots 46 are strip-shaped rectangular structures. The sliding groove 47 passes through the middle of the support frame 20, and the two side edges of the auxiliary slots 46 are adapted to each other. This facilitates the auxiliary slots 46 to slide along the two side edges of the sliding groove 47 during the process of the connecting plate 43 driving the adjusting seat 30 to descend, ensuring the stability of the adjusting seat 30 during the descent process. It also plays an auxiliary role in the subsequent extrusion bending wheel 50 of the high-temperature metal bar, preventing the bending wheel 50 from deviating in angle.

[0036] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection. They can refer to a mechanical connection or an electrical connection. They can refer to a direct connection or an indirect connection through an intermediate medium, and they can refer to the internal communication of two components or the interaction between two components. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.

[0037] In this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature being directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature being directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0038] The foregoing disclosure provides many different embodiments or examples for implementing different structures of this application. To simplify the disclosure, specific examples of components and arrangements are described above. Of course, these are merely examples and are not intended to limit the scope of this application. Furthermore, reference numerals and / or letters may be repeated in different examples; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or arrangements discussed. In addition, examples of various specific processes and materials are provided in this application, but those skilled in the art will recognize the application of other processes and / or the use of other materials.

[0039] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with an embodiment or example is included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0040] Although embodiments of this application have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the claims and their equivalents.

Claims

1. A high-temperature metal bending processing device, characterized in that, include: The main body of the device includes a base, a support frame, an adjustment seat, a bending wheel, a drive motor, a control panel, and auxiliary wheels. The support frame is located at the upper end of the base, the bending wheel is located on one side of the adjustment seat, and the drive motor is located on the other side of the adjustment seat. An adjustment assembly is located at the connection between the adjustment seat and the support frame. It includes an electric telescopic rod installed on the top of the support frame, and a pressure sensor is connected to the output end of the electric telescopic rod. A connecting plate is connected to the bottom of the pressure sensor, and a distance sensor is provided at the upper end of the connecting plate. An auxiliary slot is provided on the outer side of the adjustment seat, and a sliding groove is provided in the middle of the support frame.

2. The high-temperature metal bending processing device according to claim 1, characterized in that, The drive motor and the adjustment seat are connected by bolts, and the drive motor and the control panel are electrically connected. The output end of the drive motor is fixedly connected to the bending wheel, and an adapter groove is provided on the outer side of the bending wheel.

3. The high-temperature metal bending processing device according to claim 1, characterized in that, The control panel is located on top of the support frame, and control buttons and a display screen are provided on the outside of the control panel. The control circuit board and battery are provided inside the control panel.

4. The high-temperature metal bending processing device according to claim 1, characterized in that, The auxiliary wheels are in two sets and are symmetrically distributed. Both sets of auxiliary wheels are movably connected to the support frame. An adapter groove is provided on the outer side of each auxiliary wheel near the center.

5. The high-temperature metal bending processing device according to claim 1, characterized in that, The electric telescopic rod is connected to the support frame by bolts, and the top of the support frame has a through hole that matches the output end of the electric telescopic rod.

6. The high-temperature metal bending processing device according to claim 1, characterized in that, The connecting plate and the adjusting seat are fixedly connected, and the connection between the two is provided with reinforcing ribs.

7. The high-temperature metal bending processing device according to claim 1, characterized in that, The distance sensors are arranged in two groups and are symmetrically distributed. Both the distance sensors and the pressure sensors are electrically connected to the control panel.

8. The high-temperature metal bending processing device according to claim 1, characterized in that, The number of auxiliary card slots is fixed and they are symmetrically distributed. The auxiliary card slots are strip-shaped rectangular structures.

9. A high-temperature metal bending processing device according to claim 1, characterized in that, The slide groove runs through the middle of the support frame, and the two sides of the auxiliary slot are adapted to each other.

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