A continuous forming device for cold-bending thin-walled steel

Abstract

The utility model discloses a kind of continuous forming devices of cold-formed thin-walled steel, it includes base, the base is fixedly connected box, the box is fixedly connected with first support plate as main support component, the first support plate is fixedly connected with third hydraulic pressure ware main power component, the third hydraulic pressure ware is fixedly connected with second support plate, the second support plate is fixedly connected with first hydraulic pressure ware for adjusting finished product contour, the first hydraulic pressure ware is fixedly connected with slide rail, and the quick replacement of module can be realized, the module is movably connected on the slide rail, the box is fixedly connected with U-shaped support frame, the U-shaped support frame is fixedly connected with second hydraulic pressure ware, the second hydraulic pressure ware front end is equipped with knife edge, the box is fixedly connected with second motor, the second motor output end is fixedly connected with second rotating shaft, the second rotating shaft is fixedly connected with friction roller, and the second rotating shaft is movably connected in U-shaped support frame.

Description

Technical Field

[0001] This utility model relates to the field of cold-formed thin-walled steel processing technology, and in particular to a continuous forming device for cold-formed thin-walled steel. Background Technology

[0002] In the production of cold-formed thin-walled steel sections, traditional forming equipment has many technical limitations. Currently, most equipment is unable to achieve continuous processing of steel sheets and often requires intermittent operation between multiple processes. This not only leads to a fragmented production process and greatly reduces overall production efficiency, but also requires a large amount of manual labor for loading and unloading, process switching, and other operations, significantly increasing labor costs.

[0003] Meanwhile, traditional equipment lacks flexibility in adjusting the processing depth and angle of the steel sheets. Its core processing components are mostly fixed structures, making them unsuitable for easy modification to meet different product specifications. When processing parameters need to be changed to produce different types of steel profiles, large-scale disassembly and reassembly of the equipment are often required. This is not only cumbersome and time-consuming, but also prone to errors due to manual adjustments affecting product processing accuracy, further hindering production efficiency and failing to meet the demands of modern mass production for equipment flexibility and high efficiency. Utility Model Content

[0004] The purpose of this utility model is to at least solve one of the technical problems existing in the prior art, and to provide a continuous forming device for cold-formed thin-walled steel, which realizes continuous processing and also greatly reduces the time for changing mold structures, thereby improving efficiency.

[0005] This utility model also provides a continuous forming device for cold-formed thin-walled steel sections as described above, including a base, a box body fixedly connected to the base, a first support plate fixedly connected to the box body, a third hydraulic actuator fixedly connected to the first support plate, a second support plate fixedly connected to the third hydraulic actuator, a first hydraulic actuator fixedly connected to the second support plate, a slide rail fixedly connected to the first hydraulic actuator, a module movably connected to the slide rail, a U-shaped support frame fixedly connected to the box body, a second hydraulic actuator fixedly connected to the U-shaped support frame, the second hydraulic actuator having a cutting edge at its front end, a second motor fixedly connected to the box body, a second rotating shaft fixedly connected to the output end of the second motor, a friction roller fixedly connected to the second rotating shaft, and the second rotating shaft movably connected to the U-shaped support frame.

[0006] According to the present invention, a continuous forming device for cold-formed thin-walled steel is provided, wherein a second support column is fixedly connected to the box body, and a rotating disk is sleeved on the second support column.

[0007] According to the present invention, a continuous forming device for cold-formed thin-walled steel is provided on the module and the first hydraulic device, and the circular holes are equipped with pins.

[0008] According to the present invention, a continuous forming device for cold-formed thin-walled steel is provided, wherein a first support column is fixedly connected inside the box, a first motor is fixedly connected to the box, a first rotating shaft is fixedly connected to the output end of the first motor, the first rotating shaft is movably connected to the first support column, and a belt is fitted on the first rotating shaft.

[0009] According to the present invention, a continuous forming device for cold-formed thin-walled steel is provided, wherein the box body is provided with a square hole and a baffle is fixedly connected to the base.

[0010] Beneficial effects:

[0011] 1. By adding friction rollers and cutting edges, and through data-driven control, continuous processing can be achieved, which greatly improves production efficiency. Automated production reduces the use of human resources and saves labor costs.

[0012] 2. By adding telescopic components and replaceable modules, the depth and angle of the steel sheet to be processed can be changed. At the same time, the semi-automatic adjustment reduces the time-consuming and labor-intensive problem of replacing traditional devices, and greatly improves production efficiency. Attached Figure Description

[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0014] Figure 1 This is a perspective view of a continuous forming device for cold-formed thin-walled steel according to the present invention.

[0015] Figure 2 This is a top view of a continuous forming device for cold-formed thin-walled steel according to the present invention;

[0016] Figure 3 This is a right view of a continuous forming device for cold-formed thin-walled steel according to the present invention.

[0017] Figure 4 In this utility model Figure 2 Enlarged view of point A in the middle;

[0018] Figure 5 In this utility model Figure 1 Enlarged view of point B in the middle;

[0019] Figure 6 In this utility model Figure 1 Enlarged view of point C in the middle.

[0020] Legend:

[0021] 1. Base; 2. Housing; 3. First motor; 4. First rotating shaft; 5. First support column; 6. Belt; 7. Baffle; 8. First support plate; 9. Second support plate; 10. First hydraulic unit; 11. Module; 12. Pin; 13. Square hole; 14. Round hole; 15. Rotating disk; 16. Slide rail; 17. Friction roller; 18. Second rotating shaft; 19. Second motor; 20. Second support column; 21. Second hydraulic unit; 22. Knife edge; 23. Third hydraulic unit; 24. U-shaped support frame. Detailed Implementation

[0022] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0023] Reference Figures 1-6 This utility model discloses a continuous forming device for cold-formed thin-walled steel, comprising a base 1, a box 2 fixedly connected to the base 1, a first support plate 8 fixedly connected to the box 2, a third hydraulic actuator 23 fixedly connected to the first support plate 8, a second support plate 9 fixedly connected to the third hydraulic actuator 23, a first hydraulic actuator 10 fixedly connected to the second support plate 9, a slide rail 16 fixedly connected to the first hydraulic actuator 10, a module 11 movably connected to the slide rail 16, a U-shaped support frame 24 fixedly connected to the box 2, a second hydraulic actuator 21 fixedly connected to the U-shaped support frame 24, a cutting edge 22 at the front end of the second hydraulic actuator 21, a second motor 19 fixedly connected to the box 2, a second rotating shaft 18 fixedly connected to the output end of the second motor 19, a friction roller 17 fixedly connected to the second rotating shaft 18, and the second rotating shaft 18 movably connected to the U-shaped support frame 24.

[0024] Specifically, base 1 is the main supporting component, box 2 is the main collecting component, first support plate 8 is the main supporting component, third hydraulic unit 23 is the main power component, second support plate 9 is the main supporting component, first hydraulic unit 10 is used to control the front and back of module 11 to achieve contour changes, slide rail 16 can realize the quick disassembly of module 11, module 11 is the main pressure bearing and shaping component, U-shaped support frame 24 is the main supporting component, second hydraulic unit 21 can cooperate with blade 22 to cut the processed object, second motor 19 is the main power component, second rotating shaft 18 is connected to second motor 19 for rotation, friction roller 17 is mainly used to pull thin-walled steel forward.

[0025] A second support column 20 is fixedly connected to the box body 2, and a rotating disk 15 is fitted on the second support column 20.

[0026] Specifically, the second support column 20 is the main support component, and the rotating disk 15 works with the friction roller 17 to realize the rotation of the steel coil.

[0027] Both module 11 and the first hydraulic unit 10 are provided with round holes 14, and each round hole 14 is equipped with a pin 12.

[0028] Specifically, the round hole 14 and the pin 12 work together to fix the module 11.

[0029] A first support column 5 is fixedly connected inside the housing 2, a first motor 3 is fixedly connected to the housing 2, a first rotating shaft 4 is fixedly connected to the output end of the first motor 3, the first rotating shaft 4 is movably connected to the first support column 5, and a belt 6 is fitted on the first rotating shaft 4.

[0030] Specifically, the first support column 5 is the main support component, the first motor 3 is the power unit for the transmission component, the first rotating shaft 4 is the main rotating component, and the belt 6 cooperates with the first rotating shaft 4 to realize transmission.

[0031] The box body 2 has a square hole 13, and a baffle 7 is fixedly connected to the base 1.

[0032] Specifically, the square hole 13 drops the finished product onto the conveyor belt, and the baffle 7 prevents the finished product from falling off during the conveyor.

[0033] Working principle: The steel coil is inserted into the second support column 20, and a portion of the steel sheet is stretched to the friction roller 17. The second motor 19 is started to pull the steel sheet to the appropriate position. Different modules 11 are replaced through the slide rail 16. After replacement, the pin 12 is inserted into the round hole 14 of the module 11 and the first hydraulic device 10 for fixation. The first hydraulic device 10 is started to adjust the front and rear distance to achieve contour changes. The third hydraulic device 23 is started for pressing. After pressing, the second hydraulic device 21 is started to cut through the blade 22. After completion, the third hydraulic device 23 is retracted. The finished product falls onto the belt 6 through the square hole 13. The first motor 3 is started to transmit the product under the cooperation of the first rotating shaft 4 and the belt 6. Repeated operation achieves continuous processing.

[0034] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A continuous forming device for cold-formed thin-walled steel sections, comprising a base (1), characterized in that: The base (1) is fixedly connected to the housing (2), the housing (2) is fixedly connected to the first support plate (8), the first support plate (8) is fixedly connected to the third hydraulic device (23), the third hydraulic device (23) is fixedly connected to the second support plate (9), the second support plate (9) is fixedly connected to the first hydraulic device (10), the first hydraulic device (10) is fixedly connected to the slide rail (16), the slide rail (16) is movably connected to the module (11), the housing (2) is fixedly connected to the U-shaped support frame (24), the U-shaped support frame (24) is fixedly connected to the second hydraulic device (21), the front end of the second hydraulic device (21) is provided with a blade (22), the housing (2) is fixedly connected to the second motor (19), the output end of the second motor (19) is fixedly connected to the second rotating shaft (18), the second rotating shaft (18) is fixedly connected to the friction roller (17), and the second rotating shaft (18) is movably connected to the U-shaped support frame (24).

2. The continuous forming apparatus for cold-formed thin-walled steel according to claim 1, characterized in that, A second support column (20) is fixedly connected to the box (2), and a rotating disk (15) is fitted on the second support column (20).

3. The continuous forming apparatus for cold-formed thin-walled steel according to claim 1, characterized in that, The module (11) and the first hydraulic unit (10) are provided with round holes (14), and each round hole (14) is equipped with a pin (12).

4. The continuous forming apparatus for cold-formed thin-walled steel according to claim 1, characterized in that, The box (2) is fixedly connected to a first support column (5), and a first motor (3) is fixedly connected to the box (2). The output end of the first motor (3) is fixedly connected to a first rotating shaft (4). The first rotating shaft (4) is movably connected to the first support column (5), and a belt (6) is fitted on the first rotating shaft (4).

5. The continuous forming apparatus for cold-formed thin-walled steel according to claim 1, characterized in that, The box (2) has a square hole (13), and a baffle (7) is fixedly connected to the base (1).

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