A waste separation device for an integrated nail-making press

Abstract

This utility model discloses a waste separation device for a press used in integrated nail manufacturing, relating to the field of integrated nail processing technology. It includes a separation platform, a hydraulic cylinder fixedly connected to the top of the horizontal surface of an L-shaped support, a punch head fixedly connected to the output end of the hydraulic cylinder, limit rails on the front and rear sides of the top of the separation platform, and protective covers one and two on the left and right sides of the opposite surfaces of the two limit rails, respectively. A fan is fixedly connected to the left end of the outer wall of the second protective cover, and a punching platform is fixedly connected to the middle side of the top of the separation platform. A discharge port communicating with the feed inlet is opened at the front end of the separation platform. This utility model performs the punching operation by snapping the first and second protective covers together along the outer wall of the hydraulic cylinder output end. A vacuum pump is used to adsorb the integrated nail onto the punching platform, and the fan is activated to blow the debris generated during punching into the feed inlet to the right, thus automatically separating the integrated nail from the waste material.

Description

Technical Field

[0001] This utility model relates to the field of integrated nail processing technology, specifically to a waste separation device for an integrated nail manufacturing press. Background Technology

[0002] The working principle of an integrated nail is to use the thrust generated by the explosion of gunpowder to propel the steel nail into the substrate at high speed. Its core principle combines the energy released by gunpowder combustion with a mechanical force transmission mechanism. The front end of the steel nail is designed with threads or a special structure, and after high-speed penetration into the substrate, it forms a permanent fixation with the material through friction. During the manufacturing process, the nail body of the integrated nail requires a press to stamp it. The existing technology has the following problems:

[0003] Waste generated during the stamping process of integral nails is usually cleaned up manually after the process is completed. However, the waste accumulates around the integral nails, which affects the stamping effect. In addition, the debris generated during the stamping of integral nails is prone to splashing, which can easily cause accidental injury to workers. Utility Model Content

[0004] This utility model provides a waste separation device for an integrated nail-making press to solve the problems existing in the background art.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0006] A waste separation device for an integrated nail-making press includes a separation platform. An L-shaped bracket is fixedly connected to the rear side of the top of the separation platform. A hydraulic cylinder is fixedly connected to the top of the transverse surface of the L-shaped bracket. A punch head is fixedly connected to the output end of the hydraulic cylinder. Limiting slide rails are respectively provided on the front and rear sides of the top of the separation platform. A protective cover one and a protective cover two are respectively provided on the left and right sides of the opposite surfaces of the two limiting slide rails. A fan is fixedly connected to the left end of the outer wall of the protective cover two. A punching platform is fixedly connected to the middle side of the top of the separation platform. The outer side of the punch head and the top of the punching platform are aligned on the same vertical line. A feed inlet is opened on the right side of the top of the separation platform near the punching platform. A discharge outlet communicating with the feed inlet is opened at the front end of the separation platform. A control panel is provided on the left side of the front end of the separation platform.

[0007] A further improvement of this utility model is that the output end of the hydraulic cylinder extends into the interior of the first and second protective covers, a locking component is provided on the left side of the front end of the outer wall of the first protective cover, and a connecting component is provided on the right side of the front end of the outer wall of the second protective cover.

[0008] A further improvement of this utility model is that: a slider is fixedly connected to the bottom of the front and rear ends of the outer wall of the protective cover; a through-hole is opened at the bottom of the right end of the protective cover; a material collection shell is fixedly connected to the outer wall of the right end of the protective cover near the through-hole; an air outlet is opened at the right end of the material collection shell; a filter screen is fixedly connected to the inner wall of the air outlet; an iron sheet is fixedly connected to the rear side of the left end of the protective cover; a semi-circular groove is opened in the middle of the left end; and the outer wall of the slider is slidably connected to the inner wall of the limiting slide rail.

[0009] A further improvement of this utility model is that the locking assembly includes a locking block, a T-shaped locking rod, and a high-strength spring. The outer wall of the locking block is fixedly connected to the outer wall of the protective cover. A locking groove that runs through the left and right sides is opened inside the locking block. The rear end of the outer wall of the T-shaped locking rod extends into the interior of the locking groove. The interior of the high-strength spring is sleeved on the outer wall of the T-shaped locking rod. The front end of the high-strength spring is fixedly connected to the inner surface of the front end of the T-shaped locking rod. The rear end of the high-strength spring is fixedly connected to the front end of the locking block.

[0010] A further improvement of this utility model is that: a magnetic groove adapted to the iron sheet is provided on the rear side of the right end of the second protective cover; the inner wall of the magnetic groove is magnetically connected to the outer wall of the iron sheet; sliders are fixedly connected to the bottom of the front and rear ends of the outer wall of the second protective cover; a magnetic groove with internal and external penetration is provided on the middle side of the right end of the second protective cover; and the outer wall of the slider is slidably connected to the inner wall of the limiting slide rail.

[0011] A further improvement of the present invention is that the connecting component includes a fixing block and an insert block. The fixing block is externally fixedly connected to the outer wall of the second protective cover. One end of the insert block is fixedly connected to the right end of the fixing block. A locking hole with a through-hole is provided in the middle of the insert block.

[0012] A further improvement of this utility model is that the outer wall of the insert block is inserted into the inside of the locking groove, and the inside of the lock hole is inserted into one end of the T-shaped locking rod.

[0013] A further improvement of this utility model is that: a vacuum pump is fixedly connected to the left side of the top of the separation platform near the stamping platform, and an air extraction pipe is fixedly connected to the output port of the vacuum pump; several negative pressure channels are equidistantly arrayed on the top of the stamping platform, and the port of the air extraction pipe is connected to the interior of the multiple negative pressure channels.

[0014] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows:

[0015] 1. This utility model provides a waste separation device for a press used in the production of integrated nails. It employs a separation platform, an L-shaped bracket, a hydraulic cylinder, a stamping head, a first protective cover, a second protective cover, a fan, a stamping table, a feed inlet, a discharge outlet, and a vacuum pump. The integrated nail is placed on the stamping table, and then the first and second protective covers are joined together along the outer wall of the hydraulic cylinder output end for stamping. The vacuum pump is used to adhere the integrated nail to the stamping table, and the fan is activated to blow the debris generated during stamping into the feed inlet to the right, thus automatically separating the integrated nail from the waste. This solves the problem that waste generated during the stamping process of integrated nails is usually manually cleaned after completion, but the accumulation of waste around the integrated nail affects the stamping effect. This device achieves the beneficial effect of conveniently separating the integrated nail from the waste and improving the stamping effect of the integrated nail.

[0016] 2. This utility model provides a waste separation device for an integrated nail-making press. It employs a limiting slide rail, a first protective cover, a second protective cover, a locking assembly, and a connecting piece. During the integrated nail punching operation, the first and second protective covers slide together along the limiting slide rail and are locked in place by the connecting piece within the locking assembly. This covers the outside of the punching head and punching table, facilitating the hydraulic cylinder's operation of the punching head to punch the integrated nail on the punching table. It also blocks flying debris, solving the problem of debris easily scattering during integrated nail punching, which could easily injure workers. This effectively blocks flying debris and ensures worker safety. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the waste separation device of the press of this utility model;

[0018] Figure 2 This is a schematic diagram of the three-dimensional structure and operation protection of the waste separation device for the press of this utility model;

[0019] Figure 3 This is a three-dimensional structural diagram of the protective cover of this utility model;

[0020] Figure 4 This is a two-dimensional structural diagram of the protective cover of this utility model;

[0021] Figure 5 This is a three-dimensional structural diagram of the separation platform of this utility model.

[0022] In the diagram: 1. Separation platform; 2. L-shaped bracket; 3. Hydraulic cylinder; 4. Punching head; 5. Limiting slide rail; 6. Protective cover one; 601. Connecting port; 602. Semicircular groove one; 61. Slider one; 62. Collection shell; 620. Air outlet; 63. Filter screen; 64. Iron sheet; 7. Protective cover two; 701. Magnet groove; 702. Semicircular groove two; 71. Slider; 8. Fan; 9. Punching platform; 901. Negative pressure channel; 10. Feed inlet; 11. Discharge outlet; 12. Control panel; 13. Locking assembly; 131. Locking block; 1310. Locking groove; 132. T-shaped locking rod; 133. High-strength spring; 14. Connector; 141. Fixing block; 142. Insert block; 1420. Lock hole; 15. Vacuum pump; 151. Air extraction pipe. Detailed Implementation

[0023] To make the technical means, creative features, objectives, and effects of this utility model easier to understand, the following describes this utility model in conjunction with specific embodiments:

[0024] like Figure 1 As shown, this utility model provides a waste separation device for an integrated nail-making press, including a separation platform 1, an L-shaped bracket 2 fixedly connected to the rear side of the top of the separation platform 1, a hydraulic cylinder 3 fixedly connected to the top of the horizontal surface of the L-shaped bracket 2, a punch head 4 fixedly connected to the output end of the hydraulic cylinder 3, limit slide rails 5 respectively provided on the front and rear sides of the top of the separation platform 1, a protective cover 6 and a protective cover 7 respectively provided on the left and right sides of the opposite surfaces of the two limit slide rails 5, a fan 8 fixedly connected to the left end of the outer wall of the protective cover 7, a punch table 9 fixedly connected to the middle side of the top of the separation platform 1, the outer side of the punch head 4 and the top of the punch table 9 are arranged on the same vertical line, a feed inlet 10 is opened on the right side of the top of the separation platform 1 near the punch table 9, a discharge outlet 11 communicating with the feed inlet 10 is opened at the front end of the separation platform 1, and a control panel 12 is provided on the left side of the front end of the separation platform 1.

[0025] The system includes a limit slide rail 5, a protective cover 6, a protective cover 7, a fan 8, a stamping table 9, and a discharge port 11. The protective covers 6 and 7 cover the outside of the stamping table 9, effectively preventing debris from flying during the stamping process and ensuring the safety of the operators. At the same time, by starting the fan 8 during the stamping operation, the generated debris can be blown into the feed port 10 and then discharged from the discharge port 11, realizing the automatic separation of the integrated nail from the waste material.

[0026] like Figure 2As shown, this utility model provides a waste separation device for an integrated nail-making press: the output end of the hydraulic cylinder 3 extends into the interior of the first protective cover 6 and the second protective cover 7. A locking component 13 is provided on the left side of the front end of the outer wall of the first protective cover 6, and a connecting piece 14 is provided on the right side of the front end of the outer wall of the second protective cover 7. The locking component 13 and the connecting piece 14 are respectively installed on the first protective cover 6 and the second protective cover 7, so as to achieve the effect of locking the first protective cover 6 and the second protective cover 7 when they are combined.

[0027] like Figure 3 As shown, this utility model provides a waste separation device for an integrated nail-making press: Slider 61 is fixedly connected to the bottom of the front and rear ends of the outer wall of the protective cover 6. A through-hole 601 is opened at the bottom of the right end of the protective cover 6. A collection shell 62 is fixedly connected to the outer wall of the right end of the protective cover 6 near the through-hole 601. After the protective cover 6 and the second protective cover 7 are combined, the collection shell 62 is located outside the feed inlet 10, serving to collect debris. An air outlet 620 is opened at the right end of the collection shell 62, and a filter screen 63 is fixedly connected to the inner wall of the air outlet 620. Installing the filter screen 63 on the air outlet 620 can filter debris in the air. An iron sheet 64 is fixedly connected to the rear side of the left end of the protective cover 6. A section is opened in the middle of the left end... The device has a semi-circular groove 602 that runs through both the inside and outside. The outer wall of the slider 61 is slidably connected to the inner wall of the limiting slide rail 5. The locking assembly 13 includes a locking block 131, a T-shaped locking rod 132, and a high-strength spring 133. The outer wall of the locking block 131 is fixedly connected to the outer wall of the protective cover 6. The locking block 131 has a locking groove 1310 that runs through both the left and right sides. The rear end of the outer wall of the T-shaped locking rod 132 extends into the interior of the locking groove 1310. The interior of the high-strength spring 133 is sleeved on the outer wall of the T-shaped locking rod 132. The front end of the high-strength spring 133 is fixedly connected to the inner surface of the front end of the T-shaped locking rod 132. The rear end of the high-strength spring 133 is fixedly connected to the front end of the locking block 131. By using the working principle of the high-strength spring 133, the effect of stretching and resetting the T-shaped locking rod 132 can be achieved.

[0028] like Figure 4As shown, this utility model provides a waste separation device for an integrated nail-making press: A magnetic groove 701, adapted to the iron sheet 64, is provided on the rear side of the right end of the second protective cover 7. The inner wall of the magnetic groove 701 is magnetically connected to the outer wall of the iron sheet 64, thus positioning the first protective cover 6 and the second protective cover 7 using magnetic attraction. Slider blocks 71 are fixedly connected to the bottom of the front and rear ends of the outer wall of the second protective cover 7. A magnetic groove 701 with internal and external penetration is provided on the middle side of the right end of the second protective cover 7. The outer wall of the slider 71 is slidably connected to the inner wall of the limiting slide rail 5. The connecting member 14 includes a fixing block 141 and an insert block. 142. The external fixed block 141 is fixedly connected to the outer wall of the second protective cover 7. One end of the insert block 142 is fixedly connected to the right end of the fixed block 141. The middle of the insert block 142 has a through lock hole 1420. The outer wall of the insert block 142 is inserted into the inside of the locking groove 1310. The inside of the lock hole 1420 is inserted into one end of the T-shaped locking rod 132. After the insert block 142 is inserted into the locking groove 1310, the end of the T-shaped locking rod 132 is inserted into the lock hole 1420 by utilizing the elastic effect, and the insert block 142 is fixed in the locking groove 1310, thereby realizing the locking between the first protective cover 6 and the second protective cover 7.

[0029] like Figure 5 As shown, this utility model provides a waste separation device for an integrated nail making press: A vacuum pump 15 is fixedly connected to the left side of the top of the separation table 1 near the stamping table 9. The output port of the vacuum pump 15 is fixedly connected to an air extraction pipe 151. Several negative pressure channels 901 are equidistantly arrayed on the top of the stamping table 9. The port of the air extraction pipe 151 is connected to the interior of the multiple negative pressure channels 901. The vacuum pump 15 periodically changes the pump chamber volume or transmits gas momentum to form a pressure difference in the sealed space, thereby realizing gas suction and discharge, thus forming a negative pressure state in the multiple negative pressure channels 901, and firmly adsorbing the integrated nail onto the surface of the stamping table 9.

[0030] The working principle of the waste separation device of this integrated nail-making press will be explained in detail below.

[0031] like Figure 1-5As shown, when the body of the integrated nail is stamped using this device, firstly, the device is connected to an external power source, and the body of the integrated nail is placed on the stamping table 9. Then, the vacuum pump 15 is started through the control panel 12. The vacuum pump 15 creates a pressure difference in the sealed space by periodically changing the pump chamber volume or transmitting gas momentum, thereby achieving gas suction and discharge. This creates a negative pressure state in the multiple negative pressure channels 901, firmly adsorbing the integrated nail onto the surface of the stamping table 9. Then, the output end of the hydraulic cylinder 3 is started to drive the stamping head 4 to extend downwards, and the protective cover 6 and the protective cover 7 are connected by sliding blocks 61 and 71 along the limit slide rail 5, so that the collection shell 62 moves to the outside of the feed port 10. The T-shaped locking rod 132 drives the high-strength spring 133 to pull forward, so that the semi-circular groove 602 and the semi-circular groove The second 702 is positioned on the outer wall of the output end of the hydraulic cylinder 3. The iron sheet 64 magnetically engages with the magnet groove 701, and the insert block 142 is inserted into the locking groove 1310. Then, the force applied to the locking block 131 is released. The elasticity of the high-strength spring 133 can reset the end of the T-shaped locking rod 132 and move it into the locking hole 1420 for locking. This allows the protective cover 6 and the second protective cover 7 to cover the outside of the stamping head 4 and the stamping table 9, effectively blocking the flying debris during the stamping operation. The hydraulic cylinder 3 controls the stamping head 4 to perform stamping work on the stamping table 9. The debris generated by the stamping is blown to the right by the wind generated by the blower 8 activated by the control panel 12. The filter screen 63 filters the debris in the air, causing the debris to fall into the feed port 10 and then be discharged from the device through the discharge port 11, thus realizing the automatic separation of the integrated nail from the waste.

[0032] The specific types and structures of the hydraulic cylinder 3, blower 8, and vacuum pump 15 used are all existing products, as are the specific circuit connection structure and control relationship, which are all existing technologies and will not be elaborated on here.

[0033] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A waste separation device for an integrated nail-making press, comprising a separation table (1), characterized in that: An L-shaped bracket (2) is fixedly connected to the rear side of the top of the separation platform (1). A hydraulic cylinder (3) is fixedly connected to the top of the horizontal surface of the L-shaped bracket (2). A punch head (4) is fixedly connected to the output end of the hydraulic cylinder (3). Limiting slide rails (5) are respectively provided on the front and rear sides of the top of the separation platform (1). A protective cover one (6) and a protective cover two (7) are respectively provided on the left and right sides of the opposite surfaces of the two limiting slide rails (5). A fan (8) is fixedly connected to the left end of the outer wall of the protective cover two (7). A punching platform (9) is fixedly connected to the middle side of the top of the separation platform (1). The outside of the punch head (4) and the top of the punching platform (9) are set on the same vertical line. A feed inlet (10) is opened on the right side of the top of the separation platform (1) near the punching platform (9). A discharge port (11) is opened at the front end of the separation platform (1) and communicates with the feed inlet (10). A control panel (12) is provided on the left side of the front end of the separation platform (1).

2. The waste separation device of the integrated nail-making press according to claim 1, characterized in that: The output end of the hydraulic cylinder (3) extends into the interior of the first protective cover (6) and the second protective cover (7). A locking component (13) is provided on the left side of the front end of the outer wall of the first protective cover (6), and a connector (14) is provided on the right side of the front end of the outer wall of the second protective cover (7).

3. The waste separation device of the integrated nail-making press according to claim 1, characterized in that: The bottom of the front and rear ends of the outer wall of the protective cover (6) is fixedly connected to the slider (61). The bottom of the right end of the protective cover (6) is provided with a through-hole (601). The outer wall of the right end of the protective cover (6) near the through-hole (601) is fixedly connected to the collection shell (62). The right end of the collection shell (62) is provided with an air outlet (620) that is open to the inside and outside. The inner wall of the air outlet (620) is fixedly connected to the filter screen (63). The rear side of the left end of the protective cover (6) is fixedly connected to the iron sheet (64). The middle part of the left end is provided with a semi-circular groove (602) that is open to the inside and outside. The outer wall of the slider (61) is slidably connected to the inner wall of the limiting slide rail (5).

4. The waste separation device of an integrated nail-making press according to claim 2, characterized in that: The locking assembly (13) includes a locking block (131), a T-shaped locking rod (132), and a high-strength spring (133). The outer wall of the locking block (131) is fixedly connected to the outer wall of the protective cover (6). The locking block (131) has a locking groove (1310) that runs through it from left to right. The rear end of the outer wall of the T-shaped locking rod (132) extends into the interior of the locking groove (1310). The interior of the high-strength spring (133) is sleeved on the outer wall of the T-shaped locking rod (132). The front end of the high-strength spring (133) is fixedly connected to the inner surface of the front end of the T-shaped locking rod (132). The rear end of the high-strength spring (133) is fixedly connected to the front end of the locking block (131).

5. The waste separation device of the integrated nail-making press according to claim 3, characterized in that: The rear side of the right end of the second protective cover (7) is provided with a magnetic groove (701) that is compatible with the iron sheet (64). The inner wall of the magnetic groove (701) is magnetically connected to the outer wall of the iron sheet (64). The bottom of the front and rear ends of the outer wall of the second protective cover (7) is fixedly connected with sliders (71). The middle side of the right end of the second protective cover (7) is provided with a magnetic groove (701) that runs through the inside and outside. The outer wall of the slider (71) is slidably connected to the inner wall of the limiting slide rail (5).

6. The waste separation device of the integrated nail-making press according to claim 4, characterized in that: The connector (14) includes a fixing block (141) and a plug (142). The fixing block (141) is fixedly connected to the outer wall of the second protective cover (7). One end of the plug (142) is fixedly connected to the right end of the fixing block (141). A locking hole (1420) is provided in the middle of the plug (142) that runs through the front and back.

7. The waste separation device of an integrated nail-making press according to claim 6, characterized in that: The outer wall of the insert (142) is inserted into the inside of the locking groove (1310), and the inside of the lock hole (1420) is inserted into one end of the T-shaped locking rod (132).

8. The waste separation device of the integrated nail-making press according to claim 1, characterized in that: A vacuum pump (15) is fixedly connected to the top of the separation platform (1) near the left side of the stamping platform (9). The output port of the vacuum pump (15) is fixedly connected to an air extraction pipe (151). Several negative pressure channels (901) are equidistantly arrayed on the top of the stamping platform (9). The port of the air extraction pipe (151) is connected to the interior of the multiple negative pressure channels (901).

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