A stamping equipment for automotive metal parts

CN224700898UActive Publication Date: 2026-09-01CHANGCHUN DELBON AUTOMOTIVE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522081101.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-28
Publication Date
2026-09-01
Estimated Expiration
2035-09-28

AI Technical Summary

Technical Problem

然而,传统冲压设备多通过机械限位块(如定位销、挡边)对钣金件进行固定,但由于汽车钣金件多为不规则曲面结构,机械限位难以实现贴合定位,冲压过程中受上模下压冲击力影响,钣金件易出现微小位移或翘曲,导致冲压后部件尺寸偏差超差,甚至出现边缘褶皱、开裂等质量问题,需额外投入人工进行修整,增加生产成本与工时;部分设备虽尝试采用真空吸附定位,但吸附机构多为独立驱动设计(如额外配备真空泵),需单独控制吸附启停,不仅增加设备结构复杂度与能耗,还可能因吸附时机与上模下压不同步,导致定位效果不佳

Benefits of technology

利用下模装置与上模装置之间的相互配合,通过气缸带动上模装置进行下移运动,以便对放置在下模装置上的金属件进行冲压,在挤压支脚下移过程中,会对同步板进行向下挤压,在第一连接杆的连接下,使得活塞头同步跟随同步板进行下移运动,通过活塞头的活塞运动,以便对吸附盘的内腔抽真空,从而使得吸附盘可以对放置在下模具上的钣金件进行负压吸附,使得钣金件冲压时位置更加稳定,当冲压完成后,通过回位机构对同步板的复位支撑,从而活塞头向着吸附盘的方向进行运动,对吸附盘的内腔鼓入气体,通过气流便于对钣金件进行向上顶动,以辅助钣金件的脱模,无需额外配备独立真空泵,且吸附动作与上模装置下压动作同步联动,避免了传统机械限位贴合性差、独立吸附不同步的问题,可有效防止钣金件在冲压过程中出现位移或翘曲,减少尺寸偏差、边缘褶皱等质量问题,降低人工修整成本,保障汽车金属部件的加工精度。

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Abstract

This utility model discloses a stamping equipment for automotive metal parts, relating to the field of stamping equipment, including: an installation device; a lower die device installed at the bottom of the installation device; and an upper die device positioned above the lower die device. The upper die device is used to stamp metal parts on the lower die device. This utility model utilizes the piston movement of the piston head to create a vacuum in the inner cavity of the adsorption plate, allowing the adsorption plate to apply negative pressure to the sheet metal parts placed on the lower die, resulting in more stable positioning of the sheet metal parts during stamping. After stamping, a return mechanism repositions the synchronous plate, causing the piston head to move towards the adsorption plate, inflating gas into the inner cavity of the adsorption plate. This airflow facilitates upward pushing of the sheet metal parts, aiding in demolding. This eliminates the need for an independent vacuum pump, reducing manual finishing costs and ensuring the processing accuracy of automotive metal parts.
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Description

Technical Field

[0001] This utility model relates to the field of stamping equipment, and in particular to a stamping equipment for automotive metal parts. Background Technology

[0002] In the automotive manufacturing industry, the processing of metal parts (such as body sheet metal parts and chassis structural parts) generally relies on stamping technology. As core production equipment, the processing accuracy, stability, and production efficiency of stamping equipment directly determine the quality of automotive metal parts and their compatibility with the overall vehicle assembly. Automotive metal parts are mostly thin-walled and irregularly shaped. During the stamping process, it is necessary to ensure the precise fixation of the metal parts (especially sheet metal parts) on the mold. Simultaneously, after stamping, the parts must be smoothly separated from the mold (demolding). These two key aspects are crucial for ensuring stamping quality and production continuity. However, traditional stamping equipment mostly uses mechanical limiting blocks (such as positioning pins and flanges) to fix sheet metal parts. But since automotive sheet metal parts are mostly irregular curved surface structures, mechanical limiting is difficult to achieve a close fit and positioning. During the stamping process, affected by the impact force of the upper die pressing down, the sheet metal parts are prone to slight displacement or warping, resulting in out-of-tolerance dimensional deviations of the stamped parts, and even quality problems such as edge wrinkles and cracks. Additional manual labor is required for repair, increasing production costs and time. Although some equipment attempts to use vacuum adsorption positioning, the adsorption mechanism is mostly an independently driven design (such as additional vacuum pump), which requires separate control of adsorption start and stop. This not only increases the complexity of the equipment structure and energy consumption, but may also lead to poor positioning effect due to the adsorption timing not being synchronized with the upper die pressing down. Utility Model Content

[0003] The purpose of this invention is to provide a stamping equipment for automotive metal parts to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a stamping equipment for automotive metal parts, comprising: Installation device; A lower mold device, wherein the lower mold device is installed at the bottom of the mounting device; An upper die device is disposed above a lower die device and is used to stamp metal parts on the lower die device.

[0005] Preferably, the mounting device includes: The base plate, wherein the lower mold device is mounted on the upper surface of the base plate; A top plate is disposed above a bottom plate, and the bottom plate and the top plate are connected by columns; A cylinder is fixedly mounted on the top plate and is used to drive the lifting and lowering movement of the upper mold device.

[0006] Preferably, the upper mold device includes: The upper mold is connected to the output end of the cylinder for transmission, and the upper mold cooperates with the lower mold device. Connecting frames, which are fixedly connected to both sides of the upper mold; The compression support leg is fixedly connected to the bottom of the connecting frame.

[0007] Preferably, the lower mold device includes: The lower mold is fixedly installed on the base plate; An adsorption mechanism and a return mechanism are installed at intervals on the top of the lower mold. The adsorption mechanism is used to adsorb and position the metal part, and the return mechanism is used to reset and support the adsorption mechanism. A synchronization plate is slidably disposed at the bottom of the lower mold, and the adsorption mechanism and the return mechanism are synchronously connected to the synchronization plate.

[0008] Preferably, the adsorption mechanism includes: An air cylinder, which is fixedly embedded inside the lower mold; The first connecting rod, one end of which is fixedly connected to the synchronization plate; A piston head is fixedly connected to the other end of the first connecting rod, and the piston head is movably engaged with the air cylinder. An adsorption plate is fixedly connected to the top of the air cylinder, and the adsorption plate communicates with the inner cavity of the air cylinder. A plurality of pores are formed on the top of the adsorption plate.

[0009] Preferably, the return mechanism includes: The second connecting rod, one end of which is fixedly connected to the synchronization plate; The lower mold has a cavity inside, and the limiting ring is fixedly installed at the bottom of the cavity. The second connecting rod is slidably engaged with the limiting ring. An extrusion disc, which is fixedly connected to the other end of the second connecting rod; A spring, which is movably sleeved on the outside of the second connecting rod.

[0010] The technical effects and advantages of this utility model are as follows: Utilizing the cooperation between the lower and upper mold devices, a cylinder drives the upper mold device to move downwards, thus stamping the metal parts placed on the lower mold device. During the downward movement of the extrusion support, the synchronous plate is pressed downwards. Connected by the first connecting rod, the piston head moves downwards synchronously with the synchronous plate. This piston movement creates a vacuum in the inner cavity of the adsorption plate, allowing the adsorption plate to apply negative pressure to the sheet metal parts placed on the lower mold, resulting in more stable positioning of the sheet metal parts during stamping. After stamping is complete, the part returns to its original position. The mechanism resets and supports the synchronous plate, causing the piston head to move towards the adsorption plate. Gas is blown into the inner cavity of the adsorption plate, and the airflow facilitates the upward pushing of the sheet metal parts to assist in demolding. No additional independent vacuum pump is required, and the adsorption action and the downward pressing action of the upper mold device are synchronized, avoiding the problems of poor fit and asynchronous independent adsorption in traditional mechanical limiting. It can effectively prevent the sheet metal parts from shifting or warping during stamping, reduce quality problems such as dimensional deviation and edge wrinkles, reduce manual finishing costs, and ensure the processing accuracy of automotive metal parts. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the front structure of this utility model; Figure 2 This is a schematic diagram of the internal structure of the lower mold device of this utility model; Figure 3 This is a schematic diagram of the internal structure of the adsorption mechanism of this utility model.

[0012] Attached Figure

[0013] 100. Lower mold device; 101. Lower mold; 102. Adsorption mechanism; 121. Air cylinder; 122. First connecting rod; 123. Piston head; 124. Adsorption plate; 125. Air hole; 103. Return mechanism; 131. Second connecting rod; 132. Limiting ring; 133. Extrusion plate; 134. Spring; 104. Synchronizing plate; 200. Upper mold device; 201. Upper mold; 202. Connecting frame; 203. Extrusion support leg; 300. Base plate; 400. Top plate; 500. Cylinder. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] This utility model provides, for example Figures 1-3The illustrated automotive metal part stamping equipment includes: an mounting device; a lower die device 100, which is mounted on the bottom of the mounting device; and an upper die device 200, which is disposed above the lower die device 100 and is used to stamp the metal part on the lower die device 100.

[0016] The installation device includes: a base plate 300, on which the lower mold device 100 is installed; a top plate 400, which is located above the base plate 300, and the base plate 300 and the top plate 400 are connected by a column; and a cylinder 500, which is fixedly installed on the top plate 400 and is used to drive the lifting and lowering movement of the upper mold device 200. Through the cooperation between the base plate 300 and the top plate 400, the lower mold device 100 and the upper mold device 200 are easily supported.

[0017] The upper mold device 200 includes: an upper mold 201, which is connected to the output end of the cylinder 500 and cooperates with the lower mold device 100; a connecting frame 202, which is fixedly connected to both sides of the upper mold 201; and an extrusion support 203, which is fixedly connected to the bottom of the connecting frame 202. A guide rod is fixedly installed on the upper mold 201, and the guide rod is slidably inserted into the top plate 400, thereby facilitating the limitation of the movement of the upper mold device 200 and making the lifting and lowering movement of the upper mold device 200 more stable. The upper mold 201 facilitates the stamping of sheet metal parts, the connecting frame 202 facilitates the installation of the extrusion support 203, and the extrusion support 203 facilitates the extrusion of the synchronous plate 104.

[0018] The lower mold device 100 includes: a lower mold 101, which is fixedly installed on the base plate 300; an adsorption mechanism 102 and a return mechanism 103, which are installed at intervals on the top of the lower mold 101. The adsorption mechanism 102 is used to adsorb and position the metal part, and the return mechanism 103 is used to reset and support the adsorption mechanism 102; and a synchronization plate 104, which is slidably disposed on the bottom of the lower mold 101, and the adsorption mechanism 102 and the return mechanism 103 are synchronously connected to the synchronization plate 104.

[0019] Specifically, the adsorption mechanism 102 includes: an air cylinder 121, which is fixedly embedded inside the lower mold 101; a first connecting rod 122, one end of which is fixedly connected to the synchronization plate 104; and a piston head 123, which performs piston-like movements relative to the air cylinder 121. These movements facilitate both vacuuming of the adsorption disk 124 and air injection into the inner cavity of the adsorption disk 124. The piston head 123 is fixedly connected to the other end of the first connecting rod 122. The plug 123 is movably fitted with the air cylinder 121; the adsorption plate 124 is fixedly connected to the top of the air cylinder 121, and the adsorption plate 124 communicates with the inner cavity of the air cylinder 121; the air holes 125 facilitate the uniform adsorption of sheet metal parts. Multiple air holes 125 are opened on the top of the adsorption plate 124. The cylinder 500 drives the upper mold device 200 to move downward, so as to stamp the metal parts placed on the lower mold device 100. During the downward movement of the extrusion support 203, it will press the metal parts placed on the lower mold device 100. The step plate 104 presses downwards, and under the connection of the first connecting rod 122, the piston head 123 moves downwards synchronously with the synchronous plate 104. The piston movement of the piston head 123 creates a vacuum in the inner cavity of the adsorption plate 124, allowing the adsorption plate 124 to adsorb the sheet metal parts placed on the lower mold 101 under negative pressure. This makes the position of the sheet metal parts more stable during stamping. After stamping is completed, the return mechanism 103 resets the synchronous plate 104, causing the piston head 123 to move towards the adsorption plate 124. The device moves in the direction of 24, blowing gas into the inner cavity of the adsorption plate 124. The airflow facilitates the upward pushing of the sheet metal parts to assist in demolding. No additional independent vacuum pump is required. Moreover, the adsorption action and the downward pressing action of the upper mold device 200 are synchronized, avoiding the problems of poor fit and asynchronous independent adsorption in traditional mechanical limiting. It can effectively prevent the sheet metal parts from shifting or warping during stamping, reduce quality problems such as dimensional deviation and edge wrinkles, reduce manual repair costs, and ensure the processing accuracy of automotive metal parts.

[0020] The return mechanism 103 includes: a second connecting rod 131, one end of which is fixedly connected to the synchronous plate 104; a limiting ring 132, in which a cavity is provided inside the lower mold 101, and the limiting ring 132 is fixedly installed at the bottom of the cavity, with the second connecting rod 131 slidingly engaged with the limiting ring 132; an extrusion plate 133, which is fixedly connected to the other end of the second connecting rod 131; and a spring 134, which is movably sleeved on the outside of the second connecting rod 131 and connected to the second connecting rod 131 via the second connecting rod 131. Under the connection, when the synchronous plate 104 moves downward, the extrusion plate 133 also moves downward synchronously, extruding the spring 134 and causing the spring 134 to compress and deform. When the extrusion support leg 203 stops pressing down on the synchronous plate 104, the elastic support of the spring 134 can drive the synchronous plate 104 to move upward, so as to reset the position of the synchronous plate 104 and facilitate the air inside the air cylinder 121 to be discharged through the adsorption plate 124 through the piston head 123, so as to assist the demolding of the workpiece.

[0021] Finally, it should be noted that the above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A stamping equipment for automotive metal parts, characterized in that, include: Installation device; A lower mold device (100) is mounted on the bottom of the mounting device; An upper die device (200) is disposed above a lower die device (100) and is used to stamp metal parts on the lower die device (100). The installation device includes: The base plate (300) has the lower mold device (100) mounted on its upper surface. A top plate (400) is disposed above a bottom plate (300), and the bottom plate (300) and the top plate (400) are connected by columns; A cylinder (500) is fixedly installed on the top plate (400) and is used to drive the upper mold device (200) to move up and down. The upper mold device (200) includes: The upper mold (201) is connected to the output end of the cylinder (500) and the upper mold (201) cooperates with the lower mold device (100); Connecting frame (202), the connecting frame (202) is fixedly connected to both sides of the upper mold (201); A compression support leg (203) is fixedly connected to the bottom of the connecting frame (202); The lower mold device (100) includes: The lower mold (101) is fixedly installed on the base plate (300); An adsorption mechanism (102) and a return mechanism (103) are installed at intervals on the top of the lower mold (101). The adsorption mechanism (102) is used to adsorb and position the metal parts, and the return mechanism (103) is used to reset and support the adsorption mechanism (102). Synchronous plate (104) is slidably disposed at the bottom of the lower mold (101), and the adsorption mechanism (102) and the return mechanism (103) are synchronously connected to the synchronous plate (104).

2. The stamping equipment for automotive metal parts according to claim 1, characterized in that, The adsorption mechanism (102) includes: An air cylinder (121) is fixedly embedded inside the lower mold (101); The first connecting rod (122) has one end fixedly connected to the synchronization plate (104); Piston head (123), the piston head (123) is fixedly connected to the other end of the first connecting rod (122), and the piston head (123) is movably engaged with the air cylinder (121); An adsorption plate (124) is fixedly connected to the top of the air cylinder (121), and the adsorption plate (124) communicates with the inner cavity of the air cylinder (121). A plurality of pores (125) are formed on the top of the adsorption plate (124).

3. The stamping equipment for automotive metal parts according to claim 1, characterized in that, The return mechanism (103) includes: The second connecting rod (131) has one end fixedly connected to the synchronization plate (104); The limiting ring (132) is fixedly installed at the bottom of the cavity in the lower mold (101), and the second connecting rod (131) slides with the limiting ring (132). An extrusion disc (133) is fixedly connected to the other end of a second connecting rod (131); A spring (134) is movably sleeved on the outside of the second connecting rod (131).