Device for processing chain link
Patent Information
- Application Number
- CN202522085747.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-28
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2035-09-28
AI Technical Summary
[0003]在使用冲压机对链轨节进行冲压一体成型加工时,通常会将加热至一定温度铸件原材料放置在冲压机上的下模具中,然后启动冲压机上的气缸带动上模具下压对其进行冲压成型,成型后的物品会嵌合在下模具的内壁中,由于刚加热成型后的物品表面温度较高,且成型后的物品与下模具内壁嵌合较为紧密,很难立刻将其从凹槽中取出,且易损坏还没有完全冷却定型的链轨节,从而增加制作时长,降低生产效率
[0019]通过设置便取装置,在使用冲压机对链轨节进行冲压一体成型加工时,通常会将加热至一定温度铸件原材料放置在冲压机上的下模具中,然后启动冲压机上的气缸带动上模具下压对其进行冲压成型,成型后的物品会嵌合在下模具的内壁中,这时启动驱动机构带动两个齿架和顶板分别在滑槽和下模具的内壁中向上滑动,将其成型后的链轨节从下模具中顶出,这时顶板的顶部与下模具的顶部在同一水平面上,然后再启动驱动机构带动取出机构运动,将其顶板顶出的链轨节从下模具上拨动推出,导流至传送装置上输送出去,以此达到快速取料的效果,降低制作时长,提高链轨节的生产效率。
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Figure CN224700899U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of track link processing technology, and in particular to equipment for processing track links. Background Technology
[0002] A track link is a single segment of a chain. It is usually made of metal and comes in rectangular, circular, or other specific shapes. It is designed with a structure suitable for cooperating with the chain. Track link processing equipment is a special type of machinery used to produce and process track links.
[0003] When using a stamping press to integrally form track links, the raw casting material, heated to a certain temperature, is usually placed in the lower die of the stamping press. Then, the cylinder on the stamping press is activated to drive the upper die to press down and form the track link. The formed item will be embedded in the inner wall of the lower die. Because the surface temperature of the item is high after being heated and formed, and the formed item is tightly embedded in the inner wall of the lower die, it is difficult to remove it from the groove immediately. Furthermore, the track link is easily damaged before it has fully cooled and solidified, thus increasing the production time and reducing production efficiency. Utility Model Content
[0004] The technical problem this invention aims to solve is that when using a stamping press to integrally form track links, the raw material of the casting, heated to a certain temperature, is usually placed in the lower mold of the stamping press. Then, the cylinder on the stamping press is activated to drive the upper mold to press down and form the track link. The formed item will be embedded in the inner wall of the lower mold. Because the surface temperature of the item after heating and forming is high, and the formed item is tightly embedded in the inner wall of the lower mold, it is difficult to remove it from the groove immediately. Furthermore, the track link that has not yet fully cooled and solidified is easily damaged, thereby increasing the production time and reducing production efficiency.
[0005] The technical solution adopted by this utility model to solve its technical problem is: a chain link processing equipment, including a stamping machine, a lower die is provided on one side of the stamping machine, a cylinder is fixedly installed on the top of the stamping machine, the output rod of the cylinder is installed through and on one side of the stamping machine, and an upper die is fixedly installed on one side. A removable device is provided between the inner wall of the lower die and one side of the stamping machine. The removable device can drive the toothed plate and the top plate to move upward through the drive mechanism to push the stamped chain link out of the lower die, and then rotate the removal mechanism to push the chain link out from the lower die and the top plate, thereby achieving the effect of rapid material removal.
[0006] Preferably, the removable device includes a top plate and two toothed frames, and the inner walls of the lower mold are provided with grooves on both sides, wherein the toothed frames and the top plate are respectively inserted into the grooves and the inner walls of the lower mold; a driving mechanism is provided between one side of the toothed frame and one side of the press, for driving the toothed frame to slide upward in the groove; and a removal mechanism is provided on one side of the press, for pushing the chain link ejected by the top plate and pushing it off the lower mold.
[0007] The effect achieved by the above-mentioned components is as follows: By setting up a convenient retrieval device, when using a stamping press to perform one-piece stamping of the track link, the raw material of the casting, heated to a certain temperature, is usually placed in the lower mold on the stamping press. Then, the cylinder on the stamping press is started to drive the upper mold to press down and form the track link. The formed item will be embedded in the inner wall of the lower mold. At this time, the drive mechanism is started to drive the two toothed frames and the top plate to slide upward in the slide groove and the inner wall of the lower mold, respectively, and push the formed track link out of the lower mold. At this time, the top of the top plate is on the same horizontal plane as the top of the lower mold. Then, the drive mechanism is started to drive the removal mechanism to move, and push the track link pushed out by the top plate out of the lower mold and guide it to the conveyor device for transportation. This achieves the effect of rapid material retrieval, reduces production time, and improves the production efficiency of track links.
[0008] Preferably, the extraction mechanism includes a round rod, one side of which is rotatably mounted on one side of the stamping machine; a rotating plate, one end of which is fitted onto the outer surface of the round rod; and a flow guide, one side of which is fixedly mounted on one side of the stamping machine and the other side abuts against one side of the lower die.
[0009] The effect achieved by the above-mentioned components is as follows: by setting up the removal mechanism, after the stamped track link is pushed out to a certain height by the top plate, the drive mechanism can drive the round rod to rotate, and then drive the rotating plate to rotate to a certain angle. At this time, the two toothed frames will pass through the inner walls at both ends of the rotating plate, thereby pushing the track link away from the top plate. With the help of the track link's own weight, it will slide smoothly into the guide frame and be successfully sent to the subsequent conveying device. This improves production efficiency, reduces manual operation, avoids damage to the track link during the removal process, and ensures processing quality.
[0010] Preferably, a bearing is fixedly installed on the outer surface of one end of the round rod, and the outer ring of the bearing is fixedly installed on one side of the stamping machine.
[0011] The effect achieved by the above components is that by setting bearings, the rotational wear between the round rod and the stamping machine can be reduced, the rotation of the round rod can be facilitated, and the service life can be improved.
[0012] Preferably, a reinforcing rod is fixedly installed on the outer surface of one end of the round rod, and one side of the reinforcing rod is fixedly installed on one side of the rotating plate.
[0013] The effect achieved by the above components is that by setting up reinforcing rods, the connection area between the round rod and the rotating plate can be increased, making the connection more secure and stable, less prone to breakage and damage, and improving service life.
[0014] Preferably, the drive mechanism includes a bracket, one side of which is fixedly mounted on one side of a stamping machine; a dual-axis motor, one side of which is fixedly mounted on one side of the bracket, and one of its output shafts is mounted through one side of the bracket; a gear rod, which is mounted through one side of a lower die, and one side is fixedly mounted on one of the output shafts of the dual-axis motor by means of a coupling, and the outer surfaces of both ends respectively mesh with one side of two gear frames; a first bevel gear, one side of which is fixedly mounted on the other output end of the dual-axis motor by means of a coupling; and a second bevel gear, the outer surface of which meshes with the outer surface of the first bevel gear, and the inner wall of which is sleeved on the outer surface of the round rod.
[0015] The effect achieved by the above-mentioned components is as follows: By setting up a drive mechanism, after the track link is stamped, one output end of the dual-axis motor on the bracket can be started to drive the gear rod to rotate, thereby driving the gear frame and the top plate to slide upward in the slide groove and the inner wall of the lower mold respectively, pushing the formed track link out of the lower mold. Then, the other output end is started to drive the first bevel gear to rotate, thereby driving the second bevel gear to rotate, which in turn drives the round rod and the rotating plate to rotate to a certain angle, pushing the track link away from the top plate and removing it. This improves production efficiency, reduces manual operation, avoids damage to the track link during the removal process, and ensures processing quality.
[0016] Preferably, the convenient loading and unloading device further includes two protective covers, wherein the two sides of the protective covers are respectively fixedly installed on one side of the stamping machine and one side of the lower die, one side of the gear frame is slidably installed in the inner wall of one side of the protective cover, a rubber block is fixedly installed on the inner wall of one side of the protective cover, the round rod is installed through one side of the inner wall of the protective cover, and the bracket, the dual-axis motor, both ends of the gear rod, the first bevel gear and the second bevel gear are all arranged in the inner wall of the protective cover.
[0017] The effect achieved by the above components is as follows: by setting up a protective cover, the two ends of the dual-shaft motor, the gear rod, the first bevel gear and the second bevel gear can be covered, so that external dust and impurities are not easy to fall on the two ends of the gear rod, the gear frame, the first bevel gear and the second bevel gear, avoiding jamming and affecting the use, and improving the stability and service life of the drive.
[0018] The beneficial effects of this utility model are:
[0019] By setting up a convenient retrieval device, when using a stamping press to integrally form track links, the raw casting material heated to a certain temperature is usually placed in the lower die of the stamping press. Then, the cylinder on the stamping press is activated to drive the upper die to press down and form the track link. The formed item will be embedded in the inner wall of the lower die. At this time, the drive mechanism is activated to drive the two toothed frames and the top plate to slide upward in the slide groove and the inner wall of the lower die, respectively, to push the formed track link out of the lower die. At this time, the top of the top plate is on the same horizontal plane as the top of the lower die. Then, the drive mechanism is activated again to drive the removal mechanism to push the track link pushed out by the top plate from the lower die and guide it to the conveyor device for transportation. This achieves the effect of rapid material retrieval, reduces production time, and improves the production efficiency of track links. Attached Figure Description
[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0021] Figure 1 This is a schematic diagram of the structure of this utility model.
[0022] Figure 2 This is a three-dimensional structural diagram of the top plate of this utility model;
[0023] Figure 3 for Figure 2 A three-dimensional schematic diagram of a local structure;
[0024] Figure 4 This is a three-dimensional structural diagram of the stamping machine part of this utility model;
[0025] Figure 5 for Figure 4 A magnified three-dimensional structural diagram at point A in the middle.
[0026] Legend: 1. Stamping machine; 2. Easy-access device; 3. Lower mold; 4. Cylinder; 5. Upper mold; 21. Slide groove; 22. Top plate; 23. Gear frame; 24. Drive mechanism; 241. Bracket; 242. Dual-axis motor; 243. Gear rod; 244. First bevel gear; 245. Second bevel gear; 25. Removal mechanism; 251. Round rod; 252. Rotating plate; 253. Flow guide; 254. Bearing; 255. Reinforcing rod; 26. Protective cover; 27. Rubber block. Detailed Implementation
[0027] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the present invention, and therefore only show the components relevant to the present invention.
[0028] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0029] Figure 1-5 The chain link processing equipment shown includes a stamping machine 1, a lower die 3 on one side of the stamping machine 1, a cylinder 4 fixedly installed at the top of the stamping machine 1, the output rod of the cylinder 4 being installed through and on one side of the stamping machine 1, and an upper die 5 fixedly installed on one side. A pickup device 2 is provided between the inner wall of the lower die 3 and one side of the stamping machine 1. The pickup device 2 can drive the toothed plate and the top plate 22 to move upward through the drive mechanism 24 to push the stamped chain link out of the lower die 3, and then push the chain link out from the lower die 3 and the top plate 22 through the rotating pickup mechanism 25, achieving the effect of rapid material removal.
[0030] Figure 1-5 The illustrated removable device 2 includes a top plate 22 and two toothed frames 23. Slide grooves 21 are provided on both sides of the inner wall of the lower mold 3, with the toothed frames 23 and the top plate 22 respectively inserted into the slide grooves 21 and the inner wall of the lower mold 3. A drive mechanism 24 is located between one side of the toothed frame 23 and one side of the press 1, used to drive the toothed frame 23 to slide upwards in the slide grooves 21. A removal mechanism 25 is located on one side of the press 1, used to push the chain link ejected from the top plate 22, removing it from the lower mold 3. By setting up the easy-access device 2, when using the stamping press 1 to stamp the track link into one piece, the raw material of the casting, heated to a certain temperature, is usually placed in the lower mold 3 on the stamping press 1. Then, the cylinder 4 on the stamping press 1 is started to drive the upper mold 5 to press down and form it. The formed item will be embedded in the inner wall of the lower mold 3. At this time, the drive mechanism 24 is started to drive the two toothed frames 23 and the top plate 22 to slide upward in the slide groove 21 and the inner wall of the lower mold 3 respectively, pushing the formed track link out of the lower mold 3. At this time, the top of the top plate 22 is on the same horizontal plane as the top of the lower mold 3. Then, the drive mechanism 24 is started to drive the removal mechanism 25 to move, pushing the track link pushed out by the top plate 22 from the lower mold 3 and guiding it to the conveyor to be transported out. This achieves the effect of quick material handling, reduces the production time, and improves the production efficiency of the track link.
[0031] Figure 1-5The extraction mechanism 25 shown includes a round rod 251, one side of which is rotatably mounted on one side of the stamping machine 1; a rotating plate 252, one end of which is fitted onto the outer surface of the round rod 251; and a guide frame 253, one side of which is fixedly mounted on one side of the stamping machine 1 and the other side abuts against one side of the lower mold 3. By setting up the extraction mechanism 25, after the stamped track link is ejected to a certain height by the top plate 22, the round rod 251 can be rotated by the drive mechanism 24, which in turn rotates the rotating plate 252 to a certain angle. At this point, two toothed frames 23 pass through the inner walls at both ends of the rotating plate 252, pushing the track link away from the top plate 22. Using the track link's own weight, it smoothly slides into the guide frame 253 and is successfully delivered to the subsequent conveying device. This improves production efficiency, reduces manual operation, avoids damage to the track link during extraction, and ensures processing quality.
[0032] Figure 1-5 A bearing 254 is fixedly mounted on the outer surface of one end of the circular rod 251 shown. The outer ring of the bearing 254 is fixedly mounted on one side of the stamping machine 1. By setting the bearing 254, the rotational wear between the circular rod 251 and the stamping machine 1 can be reduced, facilitating the rotation of the circular rod 251 and improving its service life. A reinforcing rod 255 is fixedly mounted on the outer surface of one end of the circular rod 251. One side of the reinforcing rod 255 is fixedly mounted on one side of the rotating plate 252. By setting the reinforcing rod 255, the connection area between the circular rod 251 and the rotating plate 252 can be increased, making the connection more robust and stable, less prone to breakage and damage, and improving its service life.
[0033] Figure 1-5The drive mechanism 24 shown includes a bracket 241, one side of which is fixedly mounted on one side of the press 1; a dual-axis motor 242, one side of which is fixedly mounted on one side of the bracket 241, and one of its output shafts is mounted through one side of the bracket 241; a gear rod 243, which is mounted through one side of the lower die 3, and one side is fixedly mounted on one of the output shafts of the dual-axis motor 242 by means of a coupling, and the outer surfaces of both ends mesh with one side of the two gear frames 23 respectively; a first bevel gear 244, one side of which is fixedly mounted on the other output end of the dual-axis motor 242 by means of a coupling; and a second bevel gear 245, the outer surface of which meshes with the outer surface of the first bevel gear 244, and the inner wall is sleeved on the outer surface of the round rod 251. By setting up the drive mechanism 24, after the track link is stamped, one output end of the dual-axis motor 242 on the bracket 241 can be started to drive the gear rod 243 to rotate, thereby driving the gear frame 23 and the top plate 22 to slide upward in the slide groove 21 and the inner wall of the lower mold 3 respectively, pushing the formed track link out of the lower mold 3. Then, the other output end is started to drive the first bevel gear 244 to rotate, thereby driving the second bevel gear 245 to rotate, thereby driving the round rod 251 and the rotating plate 252 to rotate to a certain angle, pushing the track link away from the top plate 22 and taking it out. This improves production efficiency, reduces manual operation, avoids damage to the track link during the removal process, and ensures processing quality. The easy-to-load device also includes two protective covers 26. The protective covers 26 are fixedly mounted on one side of the press 1 and the lower die 3, respectively. One side of the gear frame 23 is slidably mounted in the inner wall of one side of the protective cover 26. A rubber block 27 is fixedly installed in the inner wall of one side of the protective cover 26. A round rod 251 is installed through the inner wall of one side of the protective cover 26. The bracket 241, the dual-axis motor 242, both ends of the gear rod 243, the first bevel gear 244, and the second bevel gear 245 are all located in the inner wall of the protective cover 26. By setting up the protective covers 26, the dual-axis motor 242, both ends of the gear rod 243, the first bevel gear 244, and the second bevel gear 245 can be covered, preventing external dust and impurities from falling onto the ends of the gear rod 243, the gear frame 23, the first bevel gear 244, and the second bevel gear 245, thus avoiding jamming and affecting operation, and improving the stability and service life of the drive.
[0034] Working principle: When using the stamping press 1 to perform one-piece stamping of the track link, the raw casting material heated to a certain temperature is usually placed in the lower mold 3 on the stamping press 1. Then, the cylinder 4 on the stamping press 1 is started to drive the upper mold 5 to press down and form the track link. The formed item will be embedded in the inner wall of the lower mold 3. At this time, one of the output ends of the dual-axis motor 242 on the bracket 241 is started to drive the gear rod 243 to rotate, which in turn drives the gear frame 23 and the top plate 22 to slide upward in the slide groove 21 and the inner wall of the lower mold 3, respectively, thus moving the formed track link from the lower mold 3. When the top plate 22 is ejected from the center, the top of the top plate 22 is on the same horizontal plane as the top of the lower mold 3. Then, another output end is started to drive the first bevel gear 244 to rotate, which in turn drives the second bevel gear 245 to rotate. This drives the round rod 251 and the rotating plate 252 to rotate to a certain angle, pushing the track link away from the top plate 22. With the help of the track link's own weight, it slides smoothly into the guide frame 253 and is successfully sent to the subsequent conveying device. This improves production efficiency, reduces manual operation, avoids damage to the track link during the removal process, ensures processing quality, reduces production time, and improves the production efficiency of the track link.
[0035] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.
Claims
1. Equipment for processing track links, including a stamping machine (1), characterized in that: A lower die (3) is provided on one side of the stamping machine (1), and a cylinder (4) is fixedly installed on the top of the stamping machine (1). The output rod of the cylinder (4) is installed through one side of the stamping machine (1), and an upper die (5) is fixedly installed on one side. A removable device (2) is provided between the inner wall of the lower die (3) and one side of the stamping machine (1). The removable device (2) can drive the toothed plate and the top plate (22) to move upward through the drive mechanism (24) to push the stamped chain link out of the lower die (3), and then rotate the removal mechanism (25) to push the chain link out from the lower die (3) and the top plate (22).
2. The equipment for processing track links according to claim 1, characterized in that: The convenient retrieval device (2) includes a top plate (22) and two toothed frames (23). The inner walls of the lower mold (3) are provided with sliding grooves (21) on both sides, wherein the toothed frames (23) and the top plate (22) are respectively inserted into the sliding grooves (21) and the inner walls of the lower mold (3); The drive mechanism (24) is located between one side of the gear frame (23) and one side of the press (1) and is used to drive the gear frame (23) to slide upward in the slide groove (21); The removal mechanism (25) is located on one side of the press (1) and is used to push the chain link ejected from the top plate (22) and push it off the lower mold (3).
3. The equipment for processing track links according to claim 2, characterized in that: The extraction mechanism (25) includes a round rod (251), one side of which is rotatably mounted on one side of the press (1); A rotating plate (252), wherein one end of the inner wall of the rotating plate (252) is fitted onto the outer surface of the round rod (251); The guide frame (253) is fixedly installed on one side of the press (1) and abuts against one side of the lower die (3).
4. The equipment for processing track links according to claim 3, characterized in that: A bearing (254) is fixedly installed on the outer surface of one end of the round rod (251), and the outer ring of the bearing (254) is fixedly installed on one side of the stamping machine (1).
5. The equipment for processing track links according to claim 3, characterized in that: A reinforcing rod (255) is fixedly installed on the outer surface of one end of the round rod (251), and one side of the reinforcing rod (255) is fixedly installed on one side of the rotating plate (252).
6. The equipment for processing track links according to claim 2, characterized in that: The drive mechanism (24) includes a bracket (241), wherein one side of the bracket (241) is fixedly mounted on one side of the press (1); A dual-axis motor (242), wherein one side of the dual-axis motor (242) is fixedly mounted on one side of the bracket (241), and one of the output shafts is mounted through one side of the bracket (241); The gear rod (243) is installed through one side of the lower mold (3), and one side is fixedly installed on one of the output shafts of the dual-shaft motor (242) by means of a coupling, and the outer surfaces of both ends mesh with one side of the two gear frames (23); The first bevel gear (244) is fixedly mounted on one side of the other output end of the dual-shaft motor (242) by means of a coupling; The second bevel gear (245) has an outer surface that meshes with the outer surface of the first bevel gear (244), and its inner wall is fitted onto the outer surface of the round rod (251).
7. The equipment for processing track links according to claim 6, characterized in that: The device also includes two protective covers (26), with the two sides of the protective covers (26) fixedly installed on one side of the press (1) and the other side of the lower mold (3), respectively. One side of the gear frame (23) is slidably installed in the inner wall of one side of the protective cover (26). A rubber block (27) is fixedly installed on the inner wall of one side of the protective cover (26). The round rod (251) is installed through the inner wall of one side of the protective cover (26). The bracket (241), the two ends of the dual-axis motor (242), the gear rod (243), the first bevel gear (244) and the second bevel gear (245) are all arranged in the inner wall of the protective cover (26).