An environmentally friendly non-ferrous metal alloy sheet stamping equipment

Abstract

This utility model relates to the field of metal processing equipment, specifically an environmentally friendly non-ferrous metal alloy sheet stamping equipment. It includes a work plate mounted on a frame, with a material discharge hole. A stamping die is placed on the work plate, and a stamping plate with a power mechanism is positioned above the die. Below the material discharge hole are a receiving plate, a toothed roller crusher, a transition plate, and a compression mechanism. One end of the receiving plate is located below the material discharge hole and is fixedly connected to the frame. The receiving plate abuts against the top of the toothed roller crusher. The transition plate abuts against the compression mechanism. The compression mechanism includes a compression cylinder, with a feed cylinder fixedly connected to its circumferential side. The transition plate abuts against the top of the feed cylinder, and the top of the feed cylinder is tilted and connected to the side of the compression cylinder near the top. A compression plate is slidably connected inside the compression cylinder, with its circumferential side abutting against the inner wall of the compression cylinder. This design allows workers to clean up waste material in one go, reducing the labor intensity of waste cleaning.

Description

Technical Field

[0001] This utility model relates to the field of metal processing equipment technology, specifically to an environmentally friendly non-ferrous metal alloy sheet stamping equipment. Background Technology

[0002] Non-ferrous metal alloy sheets are a common basic component in the equipment manufacturing industry. By incorporating other metal elements, the physical properties of non-ferrous metal alloy sheets can be improved, resulting in a significant increase in the quality of non-ferrous metal alloy sheet products and giving the non-ferrous metal alloy sheet processing industry a broad development prospect.

[0003] Currently, in the punching process of non-ferrous metal alloy sheets, workers typically use a stamping machine. Existing stamping machine structures usually include a work plate with a support frame at its bottom. A stamping die is placed on the work plate, and a material drain hole is located on the work plate facing the die. A stamping plate is positioned above the die and connected to a power mechanism. The power mechanism drives the stamping plate to move up and down. The shape of the stamping plate matches that of the die, and the material drain hole connects to the punching position of the die. In use, the worker places the sheet metal to be punched onto the die, the power mechanism moves the stamping plate to engage with the sheet metal, and then the power mechanism lifts the stamping plate upwards. After lifting, the worker removes the punched sheet metal. Waste material generated during punching falls directly through the die into the material drain hole, and then through the drain hole onto the ground below the work plate.

[0004] The aforementioned prior art has the following drawbacks: Because the space under the processing board is relatively small, it is difficult for workers to clean all the waste material under the processing board at once. It usually requires multiple and repeated cleaning steps to complete the cleaning, which increases the labor intensity of workers when cleaning waste material and reduces the convenience of cleaning waste material. Utility Model Content

[0005] The purpose of this utility model is to provide an environmentally friendly non-ferrous metal alloy sheet stamping equipment, which enables workers to clean up waste materials in one go, reducing the labor intensity of workers cleaning up waste materials, thereby solving the problems mentioned in the background art.

[0006] To achieve the above-mentioned technical objectives and effects, this utility model is implemented through the following technical solution: An environmentally friendly non-ferrous metal alloy sheet stamping equipment includes a work plate with a frame, the work plate being mounted on the frame, a material discharge hole on the work plate, a stamping die placed on the work plate, and a stamping plate with a power mechanism positioned above the stamping die. Below the material discharge hole are a receiving plate, a toothed roller crusher, a transition plate, and a compression mechanism. One end of the receiving plate is located below the material discharge hole and is fixedly connected to the frame. The end of the receiving plate away from the material discharge hole is inclined towards the ground and abuts against the top of the toothed roller crusher. The top has a feed inlet, and the bottom of the toothed roller crusher has a discharge outlet. One end of the transition plate is located below the discharge outlet, and the other end is inclined downwards and abuts against the compression mechanism. The compression mechanism includes a compression cylinder, and a feed cylinder is fixedly connected to the circumferential side of the compression cylinder. The transition plate abuts against the top of the feed cylinder, and the top of the feed cylinder is inclined and connected to the side of the compression cylinder near the top. A compression plate is slidably connected in the compression cylinder, and the circumferential side of the compression plate abuts against the inner wall of the compression cylinder. The compression plate is equipped with a pressure component, which drives the compression plate to move up and down.

[0007] In a preferred embodiment of this invention, the pressure assembly includes a pressure cover, which is connected to the top of the pressure cylinder via a limiting component. A pressure hydraulic cylinder with a telescopic rod is fixedly connected to the top of the pressure cover. The telescopic rod passes through the pressure cover and is fixedly connected to the compression plate.

[0008] As a preferred embodiment of the present invention, the limiting component includes a limiting hole formed on the top surface of the feed cylinder, a limiting rod inserted into the limiting hole, and the end of the limiting rod away from the limiting hole being fixedly connected to the pressure cover.

[0009] As a preferred embodiment of this utility model, the compression cylinder has a material inlet on its circumferential side. The width of the material inlet is equal to the diameter of the end face of the compression cylinder. The material inlet extends to the bottom of the compression cylinder. A circular material inlet plate is inserted into the material inlet plate. The axis of the material inlet plate is collinear with the axis of the compression plate. The circumferential side of the material inlet plate abuts against the inner wall of the compression cylinder. A supplementary plate is fixedly connected to the material inlet plate. The supplementary plate is semi-cylindrical and completely blocks the material inlet plate.

[0010] As a preferred embodiment of this utility model, a locking assembly is provided between the supplementary plate and the compression cylinder. The locking assembly includes a locking seat fixedly connected to the compression cylinder, a locking plate hinged in the locking seat, a locking hole provided on the locking plate, a locking post fixedly connected to the supplementary plate, and the locking post passing through the locking hole after the locking plate abuts against the supplementary plate. The locking post has an insertion hole with the axis of the insertion hole perpendicular to the locking post. An R-shaped pin is inserted into the insertion hole and abuts against the locking plate.

[0011] As a preferred embodiment of this utility model, the transition plate has a U-shaped cross-section, and the transition plate is coated with an epoxy-based ceramic wear-resistant coating, which forms a wear-resistant layer. Beneficial effects

[0012] The beneficial effects of this utility model are: During operation, waste material generated during stamping on the mold falls into the discharge hole. The waste then passes through the discharge hole onto the receiving plate. Due to the inclined design of the receiving plate, the waste material falling onto it moves towards the toothed roller crusher under the influence of gravity. The receiving plate effectively removes the waste material from the working plate, reducing the accumulation of waste material in the confined space below the working plate. Once the waste material reaches the toothed roller crusher, it enters the crusher through the feed inlet for temporary storage. When a certain amount of waste material is stored in the crusher, it is crushed into smaller volumes. The crushed waste material then falls through the discharge outlet onto the transition plate. Because the transition plate is also inclined, the waste slides towards the compression mechanism under its guidance. When the waste reaches the compression mechanism, it enters the compression cylinder through the feed cylinder and accumulates there. When enough waste has accumulated, the compression plate uses pressure components to squeeze it. Since the waste is irregularly shaped after being crushed by the toothed roller crusher, it forms aggregates of waste blocks after being squeezed by the compression plate. Workers can then lift the compression cylinder to process the waste blocks at once, reducing the amount of work required to clean up the waste and improving the convenience of cleaning. This also avoids the need to clean near the work plate, reducing the limitations of cleaning and allowing workers to clean up the waste in one go, thus reducing their labor intensity.

[0013] Both the toothed roller crusher and the compression drum can provide a temporary storage location for waste materials, allowing workers to continue processing using the equipment on the work plate while cleaning up the waste materials, thus ensuring the continuity of processing.

[0014] The compression plate and pressure components can compress the crushed waste, which facilitates the storage and transportation of waste and makes it easier for workers to recycle the waste, thus improving the environmental friendliness of the equipment. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2for Figure 1 Enlarged schematic diagram of the structure at point A; Figure 3 This is a schematic diagram illustrating the structure of the compression mechanism.

[0017] The attached diagram lists the components represented by each number as follows: 1. Working plate; 11. Frame; 12. Material discharge hole; 13. Stamping die; 14. Power mechanism; 2. Receiving plate; 3. Toothed roller crusher; 31. Feed inlet; 32. Discharge outlet; 4. Transition plate; 41. Wear-resistant layer; 5. Compression mechanism; 51. Compression cylinder; 52. Compression plate; 53. Feed cylinder; 6. Pressure assembly; 61. Pressure cover; 62. Pressure hydraulic cylinder; 63. Telescopic rod; 7. Limiting assembly; 71. Limiting hole; 72. Limiting rod; 8. Material receiving port; 81. Material receiving plate; 82. Supplementary plate; 9. Locking assembly; 91. Locking seat; 92. Locking plate; 93. Locking hole; 94. Locking post; 95. R-type pin. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0019] See Figures 1-3 As shown, an environmentally friendly non-ferrous metal alloy sheet stamping equipment includes a work plate 1 with a frame 11. The work plate 1 is mounted on the frame 11 and has a material leakage hole 12. A stamping die 13 is placed on the work plate 1, and a stamping plate with a power mechanism 14 is set above the stamping die 13. By setting a receiving plate 2, a toothed roller crusher 3, a transition plate 4, and a compression mechanism 5 below the material leakage hole 12, the equipment enables workers to clean up the waste material in one go, reducing the labor intensity of workers cleaning up the waste material.

[0020] See Figures 1-3 As shown, the receiving plate 2 is fixedly connected to the frame 11. The receiving plate 2 is long and strip-shaped with an arc-shaped cross-section. The toothed roller crusher 3 is mounted on the ground via a base. The toothed roller crusher 3 has a feed inlet 31 at the top and a discharge outlet 32 ​​at the bottom. The end of the receiving plate 2 away from the discharge hole 12 is tilted towards the ground and abuts against the feed inlet 31 of the toothed roller crusher 3. The waste material falling from the discharge hole 12 can be directly received by the receiving plate 2. After the receiving plate 2 is tilted, the waste material can slide along the receiving plate 2 under the combined influence of gravity and the kinetic energy it possesses when falling, and finally enter the toothed roller crusher 3 for temporary storage.

[0021] See Figures 1-3 As shown, one end of the transition plate 4 is located below the discharge port 32, and the other end is tilted downwards and abuts against the compression mechanism 5. The cross-section of the transition plate 4 is U-shaped. The transition plate 4 is coated with an epoxy-based ceramic wear-resistant coating, which forms a wear-resistant layer 41. After the transition plate 4 is tilted, it can receive the debris falling from the discharge port 32 of the toothed roller crusher 3. Then, the waste particles falling on the transition plate 4 are guided by the transition plate 4 and fall into the compression mechanism 5 for compression. The wear-resistant layer 41 on the transition plate 4 can protect the transition plate 4 and prevent the transition plate 4 from being scratched, which would affect the sliding process of the waste and improve the practicality of the transition plate 4.

[0022] See Figures 1-3 As shown, the compression mechanism 5 includes a cylindrical compression cylinder 51, the axis of which is perpendicular to the ground. A cylindrical feed cylinder 53 is fixedly connected to the circumferential side of the compression cylinder 51. A transition plate 4 abuts against the top of the feed cylinder 53. The top of the feed cylinder 53 is inclined and connected to the side of the compression cylinder 51 near the top. A feeding port 8 is provided on the circumferential side of the compression cylinder 51. The width of the feeding port 8 is equal to the diameter of the end face of the compression cylinder 51. The feeding port 8 extends to the bottom of the compression cylinder 51. A circular feeding plate 81 is inserted into the feeding port 8. The axis of the feeding plate 81 is collinear with the axis of the compression plate 52. The circumferential side of the feeding plate 81 abuts against the inner wall of the compression cylinder 51. A supplementary plate 82 is fixedly connected to the feeding plate 81. The supplementary plate 82 is semi-cylindrical and extends from the feeding port 81. The system is completely sealed. A locking assembly 9 is provided between the supplementary plate 82 and the compression cylinder 51. The locking assembly 9 includes a locking seat 91 fixedly connected to the compression cylinder 51. A locking plate 92 is hinged in the locking seat 91. A locking hole 93 is provided on the locking plate 92. A locking post 94 is fixedly connected to the supplementary plate 82. After the locking plate 92 abuts against the supplementary plate 82, the locking post 94 passes through the locking hole 93. The locking post 94 has an insertion hole. The axis of the insertion hole is perpendicular to the locking post 94. An R-type pin 95 is inserted into the insertion hole. The R-type pin 95 abuts against the locking plate 92. Multiple locking assemblies 9 are provided and are evenly distributed between the compression cylinder 51 and the supplementary plate 82.

[0023] See Figures 1-3As shown, a compression plate 52 is slidably connected in the compression cylinder 51. The circumferential side of the compression plate 52 abuts against the inner wall of the compression cylinder 51. The compression plate 52 is provided with a pressure assembly 6, which includes a pressure cover 61. The pressure cover 61 is connected to the top of the pressure cylinder via a limiting assembly 7. The limiting assembly 7 includes a limiting hole 71 opened on the top surface of the feed cylinder 53. A limiting rod 72 is inserted into the limiting hole 71. The end of the limiting rod 72 away from the limiting hole 71 is fixedly connected to the pressure cover 61. Multiple limiting assemblies 7 are provided, and the multiple limiting assemblies 7 are evenly distributed along the top surface of the compression cylinder 51. A pressure hydraulic cylinder 62 with a telescopic rod 63 is fixedly connected to the top of the pressure cover 61. The pressure hydraulic cylinder 62 is fixedly connected to the top of the pressure cover 61. The telescopic rod 63 passes through the pressure cover 61 and is fixedly connected to the compression plate 52. The pressure assembly 6 drives the compression plate 52 to move up and down.

[0024] One specific application of this embodiment is: The waste material generated by the stamping process of the workpiece on the mold falls into the discharge hole 12. Then, the waste material falls through the discharge hole 12 onto the receiving plate 2. Due to the inclined setting of the receiving plate 2, the waste material falling on the receiving plate 2 moves along the receiving plate 2 towards the toothed roller crusher 3 under the influence of gravity.

[0025] When the waste material slides to the position of the toothed roller crusher 3, it enters the toothed roller crusher 3 through the feed inlet 31 for temporary storage. When the amount of waste material temporarily stored in the toothed roller crusher 3 reaches a certain amount, the toothed roller crusher 3 operates to crush the waste material into a smaller volume. The waste material crushed by the toothed roller crusher 3 falls onto the transition plate 4 through the discharge outlet 32. After falling onto the transition plate 4, the waste material slides towards the compression mechanism 5 under the guidance of the transition plate 4.

[0026] When the waste material slides to the compression mechanism 5, it enters the compression cylinder 51 through the feed cylinder 53 and accumulates in the compression cylinder 51. When the amount accumulated in the compression cylinder 51 is sufficient, the compression plate 52 squeezes the waste material in the compression cylinder 51 through the pressure component 6. Since the waste material is irregularly shaped after being crushed by the toothed roller crusher 3, after being squeezed by the compression plate 52, multiple waste materials form an aggregate of waste material blocks.

[0027] When workers clean the waste blocks in the compression cylinder 51, they first pull out all the R-pins 95, then flip the locking plate 92 to fit snugly against the compression cylinder 51, and pull the locking pin 94 out of the locking hole 93. Then, the workers can simply pull out the locking plate 92 containing the waste blocks to complete the cleaning. In summary, these steps not only reduce the number of actions required for workers to clean the waste, improving the convenience of cleaning, but also avoid the environment near the work plate 1, reducing the limitations of worker cleaning and enabling workers to clean the waste in one go, thus reducing the labor intensity of waste cleaning.

[0028] Of course, the above description is not intended to limit the present utility model, nor is the present utility model limited to the examples given above. Any changes, alterations, additions or substitutions made by those skilled in the art within the scope of the present utility model should be protected by the present utility model.

Claims

1. An environmentally friendly non-ferrous metal alloy sheet stamping equipment, comprising a work plate (1) with a frame (11), the work plate (1) being mounted on the frame (11), a material discharge hole (12) being provided on the work plate (1), a stamping die (13) being placed on the work plate (1), and a stamping plate with a power mechanism (14) being provided above the stamping die (13), characterized in that: Below the material leakage hole (12) are a receiving plate (2), a toothed roller crusher (3), a transition plate (4), and a compression mechanism (5); one end of the receiving plate (2) is located below the material leakage hole (12), and the receiving plate (2) is fixedly connected to the frame (11). The end of the receiving plate (2) away from the material leakage hole (12) is inclined towards the ground and abuts against the top of the toothed roller crusher (3). The top of the toothed roller crusher (3) is provided with a feed inlet (31), and the bottom of the toothed roller crusher (3) is provided with a discharge outlet (32). One end of the transition plate (4) is located below the discharge outlet (32), and the other end is inclined downwards. The compression mechanism (5) is inclined and abuts against the compression cylinder (51). The compression mechanism (5) includes a compression cylinder (51). A feed cylinder (53) is fixedly connected to the circumferential side of the compression cylinder (51). A transition plate (4) abuts against the top of the feed cylinder (53). The top of the feed cylinder (53) is inclined and connected to the side of the compression cylinder (51) near the top. A compression plate (52) is slidably connected in the compression cylinder (51). The circumferential side of the compression plate (52) abuts against the inner wall of the compression cylinder (51). A pressure component (6) is provided on the compression plate (52). The pressure component (6) drives the compression plate (52) to move up and down.

2. The environmentally friendly non-ferrous metal alloy sheet stamping equipment according to claim 1, characterized in that: The pressure assembly (6) includes a pressure cover (61), which is connected to the top of the pressure cylinder via a limiting assembly (7). A pressure hydraulic cylinder (62) with a telescopic rod (63) is fixedly connected to the top of the pressure cover (61). The pressure hydraulic cylinder (62) is fixedly connected to the top of the pressure cover (61), and the telescopic rod (63) passes through the pressure cover (61) and is fixedly connected to the compression plate (52).

3. The environmentally friendly non-ferrous metal alloy sheet stamping equipment according to claim 2, characterized in that: The limiting component (7) includes a limiting hole (71) on the top surface of the feed cylinder (53), a limiting rod (72) is inserted in the limiting hole (71), and the end of the limiting rod (72) away from the limiting hole (71) is fixedly connected to the pressure cover (61).

4. The environmentally friendly non-ferrous metal alloy sheet stamping equipment according to claim 1, characterized in that: The compression cylinder (51) has a material inlet (8) on its circumferential side. The width of the material inlet (8) is equal to the diameter of the end face of the compression cylinder (51). The material inlet (8) extends to the bottom of the compression cylinder (51). A circular material inlet plate (81) is inserted into the material inlet (8). The axis of the material inlet plate (81) is collinear with the axis of the compression plate (52). The circumferential side of the material inlet plate (81) abuts against the inner wall of the compression cylinder (51). A supplementary plate (82) is fixedly connected to the material inlet plate (81). The supplementary plate (82) is semi-cylindrical and completely blocks the material inlet (8).

5. The environmentally friendly non-ferrous metal alloy sheet stamping equipment according to claim 4, characterized in that: A locking assembly (9) is provided between the supplementary plate (82) and the compression cylinder (51). The locking assembly (9) includes a locking seat (91) fixedly connected to the compression cylinder (51), a locking plate (92) hinged in the locking seat (91), a locking hole (93) opened on the locking plate (92), a locking post (94) fixedly connected to the supplementary plate (82), after the locking plate (92) abuts against the supplementary plate (82), the locking post (94) passes through the locking hole (93), the locking post (94) is provided with a insertion hole, the axis of the insertion hole is perpendicular to the locking post (94), an R-type pin (95) is inserted into the insertion hole, and the R-type pin (95) abuts against the locking plate (92).

6. The environmentally friendly non-ferrous metal alloy sheet stamping equipment according to claim 1, characterized in that: The transition plate (4) has a U-shaped cross section and is coated with an epoxy ceramic wear-resistant coating, which forms a wear-resistant layer (41).

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