Variable diameter wedge mechanism for automobile roof beam stamping die

CN224700965UActive Publication Date: 2026-09-01TAIZHOU HUANGYAN JUNTIAN MOLD FACTORY
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202522099320.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-29
Publication Date
2026-09-01
Estimated Expiration
2035-09-29

AI Technical Summary

Technical Problem

[0003]传统的冲压模具的在使用过程中,只能够实现垂直方向的冲压力,汽车顶横梁在进行冲压时,还需要进行二次翻边冲压加工,影响汽车顶横梁的加工效率,为此我们设计了汽车顶横梁冲压模具变径斜楔机构用于解决上述技术问题

Benefits of technology

[0013]与现有技术相比,本实用新型汽车顶横梁冲压模具变径斜楔机构的优点为:通过在冲压模具的四个边角处均设置有斜楔组件,在进行汽车顶梁冲压的过程中,将垂直的压力转化为冲压方向的倾斜力,从而实现该汽车顶梁翻边的同步冲压,有效的提高了汽车顶梁冲压效率。

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224700965U_ABST
    Figure CN224700965U_ABST
Patent Text Reader

Abstract

This utility model provides a variable diameter wedge mechanism for stamping a car roof beam, including a lower stamping die. The lower stamping die has a mounting groove at its top. Two fixing strips are symmetrically arranged inside the mounting groove. Each fixing strip has an arc-shaped edge fixed to its top. A car roof beam mold core is detachably fixed between the two fixing strips. Multiple stop components, fixedly connected to the mounting groove, are equidistantly arranged on the outer sides of the two fixing strips. Wedge components, detachably connected to the mounting groove, are provided at both ends of the two fixing strips. This utility model, by providing wedge components at all four corners of the stamping die, converts vertical pressure into an inclined force in the stamping direction during the stamping of the car roof beam, thereby achieving synchronous stamping of the car roof beam's flange and effectively improving the stamping efficiency of the car roof beam.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the field of automotive parts processing technology, and relates to a variable diameter inclined wedge mechanism for automotive roof crossbeam stamping die. Background Technology

[0002] The roof crossbeam is an important component of a car, which enhances the strength of the roof structure through lateral support. Currently, the roof crossbeam is mainly made of high-strength steel through stamping during the production and processing of automobiles.

[0003] Traditional stamping dies can only achieve vertical stamping force. When stamping automotive roof crossbeams, a secondary flanging stamping process is required, which affects the processing efficiency of automotive roof crossbeams. To address this issue, we designed a variable diameter wedge mechanism for automotive roof crossbeam stamping dies. Summary of the Invention

[0004] The purpose of this invention is to provide a variable diameter wedge mechanism for stamping dies of automotive roof crossbeams, in order to solve the problems mentioned in the background art.

[0005] The purpose of this utility model can be achieved through the following technical solution: a variable diameter wedge mechanism for stamping a car roof beam, including a lower stamping die, the top of which is provided with an installation groove, two fixing strips are symmetrically arranged inside the installation groove, the top of each of the two fixing strips is fixed with an arc-shaped edge, a car roof beam mold core is detachably fixed between the two fixing strips, multiple stop components fixedly connected to the installation groove are equidistantly arranged on the outer sides of the two fixing strips, and wedge components detachably connected to the installation groove are provided at both ends of the two fixing strips.

[0006] In the aforementioned variable diameter wedge mechanism for stamping a car roof crossbeam, the stop assembly includes a fixed base, an L-shaped frame, a triangular stop block, and an L-shaped limiting block. The fixed base is fixedly connected to the bottom of the mounting groove by screws. An L-shaped frame is fixedly installed on the top of the fixed base. A triangular stop block is fixedly installed on the side wall of the L-shaped frame. An L-shaped limiting block is fixedly installed on the side of the L-shaped frame. The top of the L-shaped limiting block is provided with an inclined surface.

[0007] In the aforementioned variable diameter wedge mechanism for stamping a car roof beam, the wedge assembly includes a wedge block and an assembly block. The bottom end of the assembly block is fixedly connected to the mounting groove by bolts, and the assembly block and the wedge block are slidably connected.

[0008] In the aforementioned variable diameter wedge mechanism for stamping automobile roof beams, the top of the assembly block is provided with a concave guide groove, and the bottom of the wedge block is fixed with a convex slider, which is slidably connected to the corresponding concave guide groove.

[0009] In the aforementioned variable diameter wedge mechanism for stamping molds of automotive roof crossbeams, symmetrical semi-circular buckle grooves are provided on both sides of the bottom end of the assembly block, and semi-circular buckle blocks are fixed on both sides of the bottom of the mounting groove. The two semi-circular buckle blocks are engaged and fixed with the corresponding semi-circular buckle grooves, and a limit stop block that is connected as one piece is fixed on one side of the top of the assembly block.

[0010] In the aforementioned variable diameter wedge mechanism for stamping automobile roof beams, a V-shaped groove is provided on the side of the wedge block, and a wedge guide post assembly is fixedly installed on the top of the wedge block. A wedge guide post is fixedly connected to the top of the wedge guide post assembly.

[0011] In the aforementioned variable diameter wedge mechanism for stamping automobile roof beams, fixed blocks are fixed on both sides of the top of the lower stamping die, and two mounting holes for mounting limit guide pillars are opened at the top of each of the two fixed blocks.

[0012] In the aforementioned variable diameter wedge mechanism for stamping automotive roof beams, positioning posts can be detachably and fixedly installed at the four corners of the top of the lower stamping die. Multiple U-shaped assembly slots are equidistantly provided on both sides of the bottom of the lower stamping die, and multiple U-shaped assembly slot shims and screws are fixedly connected to the stamping machine body.

[0013] Compared with the prior art, the advantages of the variable diameter wedge mechanism of the automobile roof beam stamping die of this utility model are: by setting wedge components at the four corners of the stamping die, the vertical pressure is converted into the tilting force in the stamping direction during the stamping process of the automobile roof beam, thereby realizing the synchronous stamping of the automobile roof beam flange and effectively improving the stamping efficiency of the automobile roof beam. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the variable diameter wedge mechanism of the automobile roof crossbeam stamping die of this utility model.

[0015] Figure 2 This is a top view schematic diagram of the variable diameter inclined wedge mechanism of the automobile roof crossbeam stamping die of this utility model.

[0016] Figure 3 This utility model relates to a variable diameter wedge mechanism for stamping dies of automotive roof crossbeams. Figure 1 A schematic diagram of the partial structure at point A in the middle.

[0017] Figure 4 This is a schematic diagram of the unfolded structure of the wedge block and assembly block of the variable diameter wedge mechanism of the automobile roof crossbeam stamping die of this utility model.

[0018] Figure 5 This is a schematic diagram of the stop assembly structure of the variable diameter inclined wedge mechanism of the automobile roof crossbeam stamping die of this utility model.

[0019] In the diagram, 1. Stamping die; 2. U-shaped assembly groove; 3. Mounting groove; 4. Automotive roof beam mold core; 5. Fixing strip; 6. Arc edge; 7. Stop assembly; 701. Fixing seat; 702. L-shaped frame; 703. Triangular stop block; 704. L-shaped limit block; 8. Positioning post; 9. Fixing block; 10. Assembly hole; 11. Wedge block; 12. Angled guide post assembly seat; 13. V-groove; 14. Assembly block; 15. Convex slider; 16. Concave guide groove; 17. Semi-circular buckle groove; 18. Limiting stop block. Detailed Implementation

[0020] The following are specific embodiments of the present invention, which are described in conjunction with the accompanying drawings. However, the present invention is not limited to these embodiments.

[0021] like Figure 1-5 As shown, the variable diameter wedge mechanism of the automobile roof crossbeam stamping die of this utility model includes a lower stamping die 1. The top of the lower stamping die 1 is provided with an installation groove 3. Two fixing strips 5 are symmetrically arranged inside the installation groove 3. The top of each of the two fixing strips 5 is fixed with an arc-shaped edge 6. An automobile roof beam mold core 4 is detachably fixed between the two fixing strips 5. Multiple stop components 7 that are fixedly connected to the installation groove 3 are equidistantly arranged on the outer sides of the two fixing strips 5. Both ends of the two fixing strips 5 are provided with wedge components that are detachably connected to the installation groove 3.

[0022] Specifically, by setting up the wedge assembly, during the process of the lower stamping die 1 and the upper stamping die closing, the wedge assembly can convert the vertical pressure into the inclined pressure, thereby realizing the flanging treatment of the automobile roof crossbeam stamping and effectively improving the stamping efficiency of the automobile roof crossbeam.

[0023] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, the variable diameter wedge mechanism of the automobile roof crossbeam stamping die of this utility model includes a stop assembly 7 comprising a fixed base 701, an L-shaped frame 702, a triangular stop block 703, and an L-shaped limiting block 704. The fixed base 701 is fixedly connected to the bottom of the mounting groove 3 by screws. The L-shaped frame 702 is fixedly installed on the top of the fixed base 701. The triangular stop block 703 is fixedly installed on the side wall of the L-shaped frame 702. The L-shaped limiting block 704 is fixedly installed on the side of the L-shaped frame 702. The top of the L-shaped limiting block 704 is provided with an inclined surface.

[0024] Specifically, the L-shaped limiting block 704 is symmetrically arranged with the L-shaped frame 702, and through the cooperation of the triangular stop block 703, a limiting groove is formed between the triangular stop block 703 and the L-shaped limiting block 704, which can achieve the limiting and mold-locking effect during the stamping process.

[0025] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, the variable diameter wedge mechanism of the automobile roof crossbeam stamping die of this utility model includes a wedge block 11 and an assembly block 14. The bottom end of the assembly block 14 is fixedly connected to the mounting groove 3 by bolts. The assembly block 14 and the wedge block 11 are slidably connected. The top end of the assembly block 14 is provided with a concave guide groove 16. The bottom end of the wedge block 11 is fixedly provided with a convex slider 15. The convex slider 15 is slidably connected with the corresponding concave guide groove 16. The two sides of the bottom end of the assembly block 14 are provided with symmetrically arranged semi-circular buckle grooves 17. The two sides of the bottom of the mounting groove 3 are fixedly provided with semi-circular buckle blocks. The two semi-circular buckle blocks are engaged and fixed with the corresponding semi-circular buckle grooves 17. The top side of the top of the assembly block 14 is fixedly provided with an integrally connected limit stop block 18. The side of the wedge block 11 is provided with a V-shaped groove 13. The top of the wedge block 11 is fixedly installed with a wedge guide post assembly seat 12. The top of the wedge guide post assembly seat 12 is fixedly connected with a wedge guide post.

[0026] Specifically, by sliding relative to the wedge block 11 and the assembly block 14, when the upper stamping die is closed with the lower stamping die 1, the V-shaped block of the upper die is inserted into the V-groove 13, giving the V-groove 13 an inclined thrust, which pushes the wedge block 11 to slide laterally, thereby converting the vertical pressure into an inclined thrust.

[0027] Both sides of the top of the stamping die 1 are fixed with fixing blocks 9, and the top of each fixing block 9 has two assembly holes 10 for assembling the limiting guide post.

[0028] Specifically, the assembly hole 10 facilitates the assembly of the limiting guide post between the lower stamping die 1 and the upper stamping die.

[0029] Positioning posts 8 can be detachably and fixedly installed at the four corners of the top of the stamping die 1. Multiple U-shaped assembly slots 2 are equidistantly opened on both sides of the bottom of the stamping die 1. The multiple U-shaped assembly slots 2 are fixedly connected to the stamping machine body by gaskets and screws.

[0030] Specifically, the opening of multiple U-shaped assembly slots 2 facilitates the installation between the stamping die 1 and the stamping equipment.

[0031] In specific implementation, when stamping the car roof beam using this stamping die, the lower stamping die 1 and the upper stamping die are first assembled into the stamping machine. During the closing process of the lower stamping die 1 and the upper stamping die, the inclined block of the upper stamping die is pressed into the V-shaped groove 13 opened at the top of the inclined wedge block 11. The inclination of the inclined wedge block 11 pushes the convex slider 15 at the bottom of the inclined wedge block 11 to slide in the concave guide groove 16. When the convex slider 15 slides to the end, it is stopped by the limit stop block 18. At the same time, during the movement of the inclined wedge block 11, it drives the inclined guide post assembly seat 12 to move synchronously. The inclined guide post assembly seat 12 drives the inclined guide post to move horizontally, thereby realizing the inclination force in the stamping direction of the car roof beam and realizing the simultaneous stamping of the flanging of the car roof beam.

[0032] Contents not described in detail herein are existing technologies known to those skilled in the art. The specific embodiments described herein are merely illustrative examples illustrating the spirit of this invention. Those skilled in the art to which this invention pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of this invention or exceeding the scope defined by the appended claims.

Claims

1. A variable diameter wedge mechanism for stamping a car roof crossbeam, comprising a lower stamping die (1), characterized in that, The top of the stamping die (1) is provided with an installation groove (3). Two fixing strips (5) are symmetrically arranged inside the installation groove (3). The top of each of the two fixing strips (5) is fixed with an arc edge (6). A car roof beam mold core (4) is detachably fixed between the two fixing strips (5). Multiple stop components (7) that are fixedly connected to the installation groove (3) are equidistantly arranged on the outer side of the two fixing strips (5). Both ends of the two fixing strips (5) are provided with inclined wedge components that are detachably connected to the installation groove (3).

2. The variable diameter wedge mechanism for stamping die of automotive roof crossbeam according to claim 1, characterized in that, The stop assembly (7) includes a fixed base (701), an L-shaped frame (702), a triangular stop block (703), and an L-shaped limiting block (704). The fixed base (701) is fixedly connected to the bottom of the mounting groove (3) by screws. The L-shaped frame (702) is fixedly installed on the top of the fixed base (701). The triangular stop block (703) is fixedly installed on the side wall of the L-shaped frame (702). The L-shaped limiting block (704) is fixedly installed on the side of the L-shaped frame (702). The top of the L-shaped limiting block (704) is provided with an inclined surface.

3. The variable diameter wedge mechanism for stamping automobile roof crossbeams according to claim 1, characterized in that, The wedge assembly includes a wedge block (11) and an assembly block (14). The bottom end of the assembly block (14) is fixedly connected to the mounting groove (3) by bolts, and the assembly block (14) and the wedge block (11) are slidably connected.

4. The variable diameter wedge mechanism for stamping automobile roof crossbeams according to claim 3, characterized in that, The top of the assembly block (14) is provided with a concave guide groove (16), and the bottom of the wedge block (11) is fixed with a convex slider (15), which is slidably connected to the corresponding concave guide groove (16).

5. The variable diameter wedge mechanism for stamping automobile roof crossbeams according to claim 4, characterized in that, The bottom of the assembly block (14) has symmetrically arranged semi-circular buckle grooves (17) on both sides. The bottom of the mounting groove (3) is fixed with semi-circular buckle blocks on both sides. The two semi-circular buckle blocks are fastened and fixed with the corresponding semi-circular buckle grooves (17). The top of the assembly block (14) is fixed with a limit block (18) that is connected as one piece.

6. The variable diameter wedge mechanism for stamping die of automobile roof crossbeam according to claim 4, characterized in that, The wedge block (11) has a V-shaped groove (13) on its side, and a wedge guide post assembly seat (12) is fixedly installed on the top of the wedge block (11). A wedge guide post is fixedly connected to the top of the wedge guide post assembly seat (12).

7. The variable diameter wedge mechanism for stamping automobile roof crossbeams according to claim 1, characterized in that, The top of the stamping die (1) is fixed with two fixing blocks (9) on both sides, and the top of each of the two fixing blocks (9) has two assembly holes (10) for assembling the limiting guide post.

8. The variable diameter wedge mechanism for stamping automobile roof crossbeams according to claim 7, characterized in that, Positioning posts (8) can be detachably and fixedly installed at the four corners of the top of the stamping die (1). Multiple U-shaped assembly slots (2) are equidistantly provided on both sides of the bottom of the stamping die (1). The multiple U-shaped assembly slots (2) are fixedly connected to the stamping machine body with gaskets and screws.