A multi-station automatic edge banding machine for honeycomb aluminum panels

Abstract

This utility model belongs to the technical field of edge banding devices and discloses a multi-station automatic edge banding machine for honeycomb aluminum panels. It includes a conveying mechanism, a first dust removal mechanism, a first coating mechanism, a first edge banding mechanism, a turning mechanism, a second dust removal mechanism, a second coating mechanism, and a second edge banding mechanism. These mechanisms are sequentially arranged on the conveying mechanism, which is equipped with multiple clamping and lifting components on both sides. This utility model integrates a conveying mechanism, dual dust removal, dual coating, dual edge banding stations, and a turning mechanism to achieve continuous assembly line operation for automatic edge banding of four sides of honeycomb aluminum panels. The multiple-station design, combined with the turning mechanism, avoids manual flipping. Furthermore, the use of a variable frequency speed-regulating conveyor belt and a sensing unit significantly improves production efficiency.

Description

Technical Field

[0001] This utility model belongs to the technical field of edge banding devices, and more specifically, it relates to a multi-station automatic edge banding machine for honeycomb aluminum panels. Background Technology

[0002] Honeycomb aluminum panels, as a lightweight, high-strength composite material with excellent sound and heat insulation properties, are widely used in building curtain walls, rail transportation, aerospace, and other fields. Their structure consists of two layers of aluminum panels and a honeycomb core layer. During processing, reliable edge sealing is required around the edges of the panels to prevent moisture and dust from penetrating the core layer, while also improving aesthetics and structural durability.

[0003] Currently, the edge banding process for honeycomb aluminum panels mainly relies on manual labor or semi-automatic equipment, and generally suffers from the following technical bottlenecks: Traditional processes require multiple positioning, flipping, dust removal, adhesive application, edge banding, and pressing operations on the panels, resulting in frequent manual intervention, slow production cycles, and difficulty in meeting batch demand. Manually flipping large-size honeycomb aluminum panels poses safety risks and can easily cause panel deformation or surface scratches, affecting finished product quality. The dust removal, adhesive application, and edge banding processes are scattered, and material flow relies on external hoisting or manual handling, making it difficult to form an efficient and continuous production line. Therefore, this utility model proposes a multi-station automatic edge banding machine solution for honeycomb aluminum panels. Utility Model Content

[0004] In view of the above-mentioned problems in the existing technology, the purpose of this utility model is to provide a multi-station automatic edge banding machine for honeycomb aluminum panels to overcome the limitations of the existing technology.

[0005] The objective of this utility model can be achieved through the following technical solutions: A multi-station automatic edge-sealing machine for honeycomb aluminum panels includes a conveying mechanism, a first dust-cleaning mechanism, a first coating mechanism, a first edge-sealing mechanism, a turning mechanism, a second dust-cleaning mechanism, a second coating mechanism, and a second edge-sealing mechanism. The first dust-cleaning mechanism, the first coating mechanism, the first edge-sealing mechanism, the turning mechanism, the second dust-cleaning mechanism, the second coating mechanism, and the second edge-sealing mechanism are sequentially arranged on the conveying mechanism. The conveying mechanism is equipped with multiple clamping and lifting components, and multiple clamping and lifting components are arranged on both sides of the conveying mechanism. The clamping and lifting assembly includes a first telescopic rod, a first lifting rod, and a first clamping block. The telescopic end of the first telescopic rod is fixedly connected to the first clamping block, and the telescopic end of the first lifting rod is fixedly connected to the first telescopic rod. The steering mechanism includes a mounting plate, a steering motor, a rotating disk, and a first clamping assembly. The steering motor is connected to the mounting plate and driven by the rotating disk. Two first clamping assemblies are arranged opposite each other on the rotating disk.

[0006] As a further preferred technical solution of this utility model, the first coating mechanism and the second coating mechanism are the same coating structure. The coating structure has two coating components symmetrically arranged along the direction of the conveying mechanism. The coating component includes a first motor, a first lead screw, a first sliding block, and a glue-applying roller group. The first motor drives and connects to the first lead screw, the first sliding block is slidably connected to the first lead screw, and the glue-applying roller group is arranged on the first sliding block.

[0007] As a further preferred technical solution of this utility model, a miniature cylinder is provided on the first sliding block, the telescopic end of the miniature cylinder is connected to the glue coating roller group, and the glue coating roller group is provided with a glue coating tube.

[0008] As a further preferred technical solution of this utility model, the first edge sealing mechanism and the second edge sealing mechanism are the same edge sealing structure. The edge sealing structure is provided with two edge sealing components along the direction of the conveying mechanism. The edge sealing component includes a second telescopic rod, an edge sealing block, an upper plate assembly and an upper plate groove. The upper plate groove is provided with an upper plate assembly. The edge sealing block is provided below the upper plate groove. The telescopic end of the second telescopic rod is connected to the edge sealing block.

[0009] As a further preferred technical solution of this utility model, the first dust removal mechanism and the second dust removal mechanism are the same dust removal structure. The dust removal structure has two dust removal components arranged opposite to each other along the direction of the conveying mechanism. The dust removal component includes a second motor, a second lead screw, a second sliding block, a rotary motor, a brush, and a negative pressure suction port. The second motor drives and connects to the second lead screw. The second sliding block is slidably connected to the second lead screw. The rotary motor is mounted on the second sliding block. The rotary motor drives and connects to the brush. The negative pressure suction port is located on one side of the brush.

[0010] As a further preferred technical solution of this utility model, the first clamping assembly includes a mounting frame, a third telescopic rod, and a second clamping block. The third telescopic rod is disposed on the mounting frame, and the telescopic end of the third telescopic rod is connected to the second clamping block.

[0011] As a further preferred technical solution of this utility model, the conveying mechanism is a belt conveyor, and the conveying mechanism is provided with multiple sensing units.

[0012] As described above, the multi-station automatic edge banding machine for honeycomb aluminum panels provided by this utility model has the following beneficial effects: This utility model utilizes the aforementioned multi-station automatic edge banding machine for honeycomb aluminum panels. Compared with existing technologies, this design integrates a conveyor mechanism, dual dust removal, dual coating, dual edge banding stations, and a steering mechanism to achieve continuous assembly line operation for automatic edge banding of four sides of honeycomb aluminum panels. The multiple station design, combined with the steering mechanism, avoids manual flipping. Furthermore, the use of a variable frequency speed-regulating conveyor belt and sensing unit significantly improves production efficiency. Rotating brush cleaning combined with a negative pressure dust extraction port thoroughly removes debris from the panel surface and edges, reducing the risk of adhesive failure and improving the adhesion of the edge banding tape.

[0013] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is one of the overall structural schematic diagrams of a multi-station automatic edge banding machine for honeycomb aluminum panels according to this utility model application; Figure 2 This is the second overall structural schematic diagram of a multi-station automatic edge banding machine for honeycomb aluminum panels according to this utility model application; Figure 3 This is a cross-sectional view of the overall structure of a multi-station automatic edge banding machine for honeycomb aluminum panels according to this utility model application. Figure 4 This is a top view schematic diagram of the overall structure of a multi-station automatic edge banding machine for honeycomb aluminum panels according to this utility model application; Figure 5 This is a structural schematic diagram of the conveying mechanism 800 of a multi-station automatic edge-sealing machine for honeycomb aluminum panels, which is the subject of this utility model application.

[0016] Summary of figure labels and their descriptions: 100. First dust removal mechanism; 110. Second motor; 120. Second lead screw; 130. Second sliding block; 140. Brush; 150. Rotary motor; 151. Auxiliary plate; 152. Auxiliary slide rail; 200. First coating mechanism; 210. First motor; 220. First lead screw; 230. First sliding block; 240. Glue roller assembly; 300. First edge sealing mechanism; 310. Second telescopic rod; 320. Edge sealing block; 330. Upper plate groove; 341. Storage box; 34 2. Upper plate telescopic rod; 343. Plate outlet; 344. Push block; 400. Steering mechanism; 410. Mounting plate; 420. Steering motor; 430. Rotating disc; 441. Mounting bracket; 442. Third telescopic rod; 443. Second clamping block; 500. Second dust removal mechanism; 600. Second coating mechanism; 700. Second edge sealing mechanism; 800. Conveying mechanism; 810. Clamping and lifting assembly; 811. First lifting rod; 812. First telescopic rod; 813. First clamping block. Detailed Implementation

[0017] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification.

[0018] It should be noted that the structures, proportions, and sizes depicted in the accompanying drawings are merely for illustrative purposes and to aid those skilled in the art. They are not intended to limit the scope of this invention and therefore have no substantial technical significance. Any modifications to the structure, changes in proportions, or adjustments to size, provided they do not affect the effectiveness or purpose of this invention, should still fall within the scope of the technical content disclosed herein. Furthermore, the terms "upper," "lower," "left," "right," "middle," and "one" used in this specification are merely for clarity and not intended to limit the scope of this invention. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered within the scope of this invention. Specific structures can be described with reference to the accompanying drawings of the patent application.

[0019] This utility model provides a multi-station automatic edge banding machine for honeycomb aluminum panels. Please refer to [link / reference]. Figures 1 to 5As shown, the system includes a conveying mechanism 800, a first dust removal mechanism 100, a first coating mechanism 200, a first edge sealing mechanism 300, a turning mechanism 400, a second dust removal mechanism 500, a second coating mechanism 600, and a second edge sealing mechanism 700. The first dust removal mechanism 100, the first coating mechanism 200, the first edge sealing mechanism 300, the turning mechanism 400, the second dust removal mechanism 500, the second coating mechanism 600, and the second edge sealing mechanism 700 are sequentially arranged on the conveying mechanism 800. The conveying mechanism 800 is provided with multiple clamping and lifting assemblies 810, and multiple clamping and lifting assemblies are provided on both sides of the conveying mechanism 800. Each clamping and lifting assembly 810 includes a first telescopic rod 812, a first lifting rod 811, and a first clamping block 813. The telescopic end of the first telescopic rod 812 is fixedly connected to the first clamping block 813, and the telescopic end of the first lifting rod 811 is fixedly connected to the first telescopic rod 812. Specifically, multiple mechanisms are assembled on the conveying mechanism 800. Each mechanism is equipped with a clamping and lifting component 810 to clamp the honeycomb aluminum panel and finally lift it to each mechanism for corresponding processing. The dust removal mechanism cleans the surface of the honeycomb aluminum panel to reduce the impact of dust and debris on the adhesion of the adhesive. The turning mechanism 400 turns the honeycomb aluminum panel 90 degrees so that the subsequent second coating mechanism 600 and the second edge sealing mechanism 700 can apply adhesive and seal the edge in another direction.

[0020] The first coating mechanism 200 and the second coating mechanism 600 are the same coating structure. The coating structure has two coating components symmetrically arranged along the direction of the conveying mechanism 800. The two coating components are close to the two sides of the coating structure. The coating components include a first motor 210, a first lead screw 220, a first sliding block 230, and a glue roller group 240. The first motor 210 is driven and connected to the first lead screw. The first sliding block 230 is slidably connected to the first lead screw. The glue roller group 240 is arranged on the first sliding block 230. Specifically, a miniature cylinder is provided on the first sliding block 230. The telescopic end of the miniature cylinder is connected to the glue-applying roller assembly 240, which enables the glue-applying roller assembly 240 to adapt to honeycomb aluminum panels of different lengths and widths. The glue-applying roller assembly 240 is provided with a glue-applying tube and a buffer spring is provided inside the glue-applying roller assembly 240. The buffer spring has a buffering effect during the coating process and extends the service life. The glue-applying tube applies glue to the glue-applying roller assembly 240, and the glue-applying roller assembly 240 applies glue to the honeycomb aluminum panel, which facilitates the subsequent edge sealing by the edge sealing mechanism.

[0021] The first edge sealing mechanism 300 and the second edge sealing mechanism 700 are the same edge sealing structure. The edge sealing structure has two edge sealing components arranged along the direction of the conveying mechanism 800. The two edge sealing components are respectively close to the two sides of the edge sealing structure. The edge sealing component includes a second telescopic rod 310, an edge sealing block 320, an upper plate assembly, and an upper plate groove 330. The upper plate groove 330 is provided with the upper plate assembly. The edge sealing block 320 is arranged below the upper plate groove 330. The telescopic end of the second telescopic rod 310 is connected to the edge sealing block 320. Specifically, the upper plate assembly includes a storage box 341 and an upper plate telescopic rod 342. The storage box 341 has a plate outlet 343 on one side of its lower end, and the upper plate telescopic rod 342 is located on the other side of the lower section of the storage box 341. The telescopic end of the upper plate telescopic rod 342 is provided with a push block 344. The top side of the push block 344 is plate-shaped, which can prevent other sealing plates from falling. The upper plate assembly is located on the side of the upper plate groove 330. A guide plate is provided on the upper plate groove 330. The upper plate telescopic rod 342 pushes the sealing edge on the storage box 341 to the guide plate, and guides the sealing plate to the sealing edge block 320 through the guide plate. The second telescopic rod 310 pushes the sealing edge block 320 onto the honeycomb plate for sealing.

[0022] The first dust removal mechanism 100 and the second dust removal mechanism 500 are the same dust removal structure. The dust removal structure has two dust removal components arranged opposite each other along the direction of the conveying mechanism 800. The two dust removal components are respectively close to the two sides of the dust removal structure. The dust removal components include a second motor 110, a second lead screw 120, a second sliding block 130, a rotary motor 150, a brush 140, and a negative pressure suction port. The second motor 110 drives and connects to the second lead screw 120. The second sliding block 130 is slidably connected to the second lead screw 120. The rotary motor 150 is located on the second sliding block and drives and connects to the brush 140. The negative pressure suction port is located on one side of the brush 140. Specifically, the dust removal assembly has a first housing, a rotary motor 150 is disposed inside the first housing, a second motor 110, a second lead screw 120, a second sliding block 130, a brush 140 and a negative pressure suction port are located on the lower side of the first housing, an auxiliary plate 151 and an auxiliary slide rail 152 are disposed inside the first housing, the auxiliary plate 151 slides on the auxiliary slide rail 152, the negative pressure suction is connected to a negative pressure device to perform negative pressure suction, and the rotary brush 140 works in conjunction with the negative pressure suction to remove surface and edge debris.

[0023] The steering mechanism 400 includes a mounting plate 410, a steering motor 420, a rotating disk 430, and a first clamping assembly. The steering motor 420 is connected to the mounting plate 410 and is driven by the rotating disk 430. Two first clamping assemblies are arranged opposite each other on the rotating disk 430. Specifically, each first clamping assembly includes a mounting frame 441, a third telescopic rod 442, and a second clamping block. The third telescopic rod 442 is mounted on the mounting frame 441, and its telescopic end is connected to the second clamping block. The mounting frame 441 allows the third telescopic rod 442 to extend outward on the rotating disk 430 to ensure the clamping width. The first clamping block 813 and the second clamping block are L-shaped, providing support from the bottom side of the honeycomb aluminum plate to prevent it from falling. The first lifting clamping assembly clamps the middle of the honeycomb aluminum plate, and the first clamping assembly clamps the honeycomb aluminum plate near the sides. The first lifting clamping assembly will rise to the position of the steering mechanism 400. The first clamping assembly clamps the other two sides of the honeycomb aluminum plate. The first lifting clamping assembly retracts the clamping block and falls to a certain height. The steering motor 420 is started, and the turntable 430 rotates 90 degrees. The first clamping assembly and the first lifting clamping assembly are on the same side. The first lifting rod 811 of the first lifting clamping assembly rises to the same height as the first clamping assembly. The first telescopic rod 812 extends out of the first clamping block 813 to clamp the honeycomb aluminum plate. The third telescopic rod 442 on the first clamping assembly retracts the second clamping block. The first lifting rod 811 of the first lifting clamping assembly lowers the honeycomb aluminum plate onto the conveying mechanism 800, completing the steering.

[0024] The conveying mechanism 800 is a belt conveyor, and it uses a variable frequency speed control belt conveyor. Multiple sensing units are installed on the conveying mechanism 800. These sensing units sense the honeycomb aluminum panel, causing the clamping and lifting assembly 810 to clamp the honeycomb aluminum panel, and enabling the corresponding mechanism to perform appropriate processing on the honeycomb aluminum panel.

[0025] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A multi-station automatic edge-sealing machine for honeycomb aluminum panels, comprising a conveying mechanism (800), a first dust-cleaning mechanism (100), a first coating mechanism (200), a first edge-sealing mechanism (300), a turning mechanism (400), a second dust-cleaning mechanism (500), a second coating mechanism (600), and a second edge-sealing mechanism (700), characterized in that, The first dust removal mechanism (100), the first coating mechanism (200), the first edge sealing mechanism (300), the turning mechanism (400), the second dust removal mechanism (500), the second coating mechanism (600), and the second edge sealing mechanism (700) are sequentially arranged on the conveying mechanism (800). The conveying mechanism (800) is provided with a plurality of clamping and lifting components (810), and a plurality of clamping and lifting components (810) are provided on both sides of the conveying mechanism (800). The clamping and lifting assembly (810) includes a first telescopic rod (812), a first lifting rod (811), and a first clamping block (813). The telescopic end of the first telescopic rod (812) is fixedly connected to the first clamping block (813), and the telescopic end of the first lifting rod (811) is fixedly connected to the first telescopic rod (812). The steering mechanism (400) includes a mounting plate (410), a steering motor (420), a rotating disk (430), and a first clamping assembly. The steering motor (420) is connected to the mounting plate (410) and is driven to the rotating disk (430). Two first clamping assemblies are arranged opposite each other on the rotating disk (430).

2. The multi-station automatic edge-sealing machine for honeycomb aluminum panels according to claim 1, characterized in that, The first coating mechanism (200) and the second coating mechanism (600) are the same coating structure. The coating structure has two coating components arranged along the direction of the conveying mechanism (800). The coating components include a first motor (210), a first lead screw (220), a first sliding block (230), and a glue roller group (240). The first motor (210) drives and connects to the first lead screw. The first sliding block (230) is slidably connected to the first lead screw. The glue roller group (240) is arranged on the first sliding block (230).

3. The multi-station automatic edge banding machine for honeycomb aluminum panels according to claim 2, characterized in that, A miniature cylinder is provided on the first sliding block (230), and the telescopic end of the miniature cylinder is connected to the glue coating roller group (240), and a glue coating tube is provided on the glue coating roller group (240).

4. The multi-station automatic edge banding machine for honeycomb aluminum panels according to claim 1, characterized in that, The first edge sealing mechanism (300) and the second edge sealing mechanism (700) are the same edge sealing structure. The edge sealing structure has two edge sealing components along the direction of the conveying mechanism (800). The edge sealing components include a second telescopic rod (310), an edge sealing block (320), an upper plate assembly, and an upper plate groove (330). The upper plate groove (330) is provided with an upper plate assembly. The edge sealing block (320) is located below the upper plate groove (330). The telescopic end of the second telescopic rod (310) is connected to the edge sealing block (320).

5. The multi-station automatic edge banding machine for honeycomb aluminum panels according to claim 1, characterized in that, The first dust removal mechanism (100) and the second dust removal mechanism (500) are the same dust removal structure. The dust removal structure has two dust removal components arranged opposite each other along the direction of the conveying mechanism (800). The dust removal components include a second motor (110), a second lead screw (120), a second sliding block (130), a rotary motor (150), a brush (140), and a negative pressure suction port. The second motor (110) drives and connects to the second lead screw (120). The second sliding block (130) is slidably connected to the second lead screw (120). The rotary motor (150) is located on the second sliding block. The rotary motor (150) drives and connects to the brush (140). The negative pressure suction port is located on one side of the brush (140).

6. The multi-station automatic edge banding machine for honeycomb aluminum panels according to claim 1, characterized in that, The first clamping assembly includes a mounting frame (441), a third telescopic rod (442), and a second clamping block. The third telescopic rod (442) is mounted on the mounting frame (441), and the telescopic end of the third telescopic rod (442) is connected to the second clamping block.

7. The multi-station automatic edge banding machine for honeycomb aluminum panels according to claim 1, characterized in that, The conveying mechanism (800) is a belt conveyor, and multiple sensing units are provided on the conveying mechanism (800).

Images