A wire winding and shaping device

Abstract

The utility model relates to a kind of wire winding shaping device, including the wire feeding disc, tail seat, guide module and shaping module sequentially arranged, wire type raw material is coiled on wire feeding disc;Tail seat is sequentially provided with straightener, damper wheel and positioning wheel;Shaping module includes cylinder, rotating shaft and rotating motor, cylinder is threaded on rotating shaft, the output end of rotating motor is connected with rotating shaft, in turn drive cylinder rotation;The surface of cylinder is equipped with helical groove;Guide module includes optical axis and guide vane, optical axis is arranged in the upper of cylinder in parallel, guide vane is inserted in the groove of cylinder surface, guide vane is equipped with guide hole;Wire type raw material is led out from wire feeding disc, sequentially passes through straightener, damper wheel and positioning wheel and guide hole, and is fixed on cylinder.The utility model can realize pitch adjustment by the rotation of cylinder driving guide vane movement on optical axis, without additional power source, also without manual debugging, simple operation, ordinary worker can complete operation.

Description

Technical Field

[0001] This utility model relates to the field of wire winding technology, and in particular to a wire winding shaping device. Background Technology

[0002] Currently, the winding and shaping of heating wires and other similar materials is usually completed using coiling machines or spring winding machines. However, each has the following problems: For coiling machines, a high level of expertise is required, necessitating specialized technicians to perform operations such as stretching and adjustment, which is difficult for ordinary workers to master quickly; controlling the pitch (i.e., the winding spacing) is difficult; and sparking during heat setting can easily cause wire damage. For spring winding machines, the equipment structure is complex and expensive; cam spring winding machines rely on the contour of the cam to control the winding action, requiring adjustments to the entire physical structure of the spring winding machine during debugging, demanding highly skilled technicians, and production efficiency is limited by the cam speed.

[0003] Therefore, how to provide a winding and shaping device with a simple structure that is easy to maintain and debug is a technical problem that urgently needs to be solved by those skilled in the art. Summary of the Invention

[0004] This invention provides a wire winding and shaping device to solve the above-mentioned technical problems.

[0005] To solve the above-mentioned technical problems, this utility model provides a wire winding and shaping device, comprising a wire feeding reel, a tailstock, a guide module, and a shaping module arranged sequentially.

[0006] The wire feeding spool has a coiled wire material.

[0007] The tailstock is sequentially equipped with a straightener, a damping wheel, and a positioning wheel.

[0008] The shaping module includes a roller, a rotating shaft, and a rotary motor. The roller passes through the rotating shaft, and the output end of the rotary motor is connected to the rotating shaft, thereby driving the roller to rotate. The surface of the roller is provided with a spiral groove.

[0009] The guide module includes an optical axis and a guide plate. The optical axis is arranged parallel to the top of the roller, and the guide plate is inserted into a groove on the surface of the roller. The guide plate is provided with a guide hole.

[0010] The linear raw material is drawn from the wire feeding spool, passes sequentially through the straightener, damping wheel, positioning wheel, and guide hole, and is fixed on the roller.

[0011] Preferably, the linear material is a heating wire.

[0012] Preferably, the diameter of the linear material is less than 8.25 mm.

[0013] Preferably, the damping wheel includes corresponding upper and lower pressure rollers, and the gap between the upper and lower pressure rollers is smaller than the diameter of the linear raw material.

[0014] Preferably, the two ends of the optical axis are respectively mounted on the two ends of the roller.

[0015] Preferably, the two ends of the optical axis are respectively mounted on the two ends of the roller via a vertical adjustment mechanism.

[0016] Preferably, it also includes an electrical control cabinet, which contains a PLC and is connected to the rotary motor via signals.

[0017] Preferably, the electrical control cabinet uses a touch screen to achieve human-machine interaction.

[0018] Compared with the prior art, the winding and shaping device provided by this utility model has the following advantages:

[0019] 1. This utility model achieves pitch adjustment by rotating the roller to drive the guide plate to move on the optical axis. No additional power source or manual adjustment is required. It is simple to operate and can be completed by ordinary workers.

[0020] 2. When changing product types, this utility model only requires replacing the corresponding roller (including changing the diameter of the roller and changing the pitch of the groove on the roller) and / or adjusting the height of the optical axis, without needing to do much debugging.

[0021] 3. This utility model has a simple structure, low cost, and is sturdy and durable. It can be applied to the winding and shaping of various linear raw materials of different specifications. Attached Figure Description

[0022] Figure 1 This is a three-dimensional structural diagram of the wire winding and shaping device in a specific embodiment of the present invention;

[0023] Figure 2 This is a schematic diagram of the tailstock structure in a specific embodiment of the present invention;

[0024] Figure 3 This is a schematic diagram of the shaping module and the guiding module in a specific embodiment of the present invention.

[0025] In the diagram: 001-Linear raw material; 100-Wire feeding spool, 200-Tailstock, 210-Straightener, 220-Damping wheel, 221-Upper and lower pressure rollers, 230-Positioning wheel, 300-Guide module, 310-Optical axis, 311-Vertical adjustment mechanism, 320-Guide plate, 321-Guide hole, 400-Shaping module, 410-Roller, 411-Groove, 420-Rotating shaft, 430-Rotating motor, 500-Electrical control cabinet, 510-Touch screen. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.

[0027] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation and positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0028] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0029] The winding and shaping device provided by this utility model, such as Figures 1 to 3 As shown, it includes a wire feeding spool 100, a tailstock 200, a guide module 300, and a shaping module 400 arranged sequentially, wherein:

[0030] The wire feeding reel 100 is wound with a linear material 001, which may be an electric heating wire or other similar material. The wire feeding reel 100 is used to ensure that the linear material 001 is fed forward evenly during the winding process.

[0031] The tailstock 200 is sequentially provided with a straightener 210, a damping wheel 220 and a positioning wheel 230. The straightener 210 is used to straighten the linear material 001. The damping wheel 220 is used to create a certain force between the positioning wheel 230 and the guide module 300. The positioning wheel 230 is used to initially guide the linear material 001 entering the guide module 300.

[0032] The shaping module 400 includes a roller 410, a rotating shaft 420, and a rotary motor 430. The roller 410 is detachably mounted on the rotating shaft 420. The output end of the rotary motor 430 is connected to the rotating shaft 420, thereby driving the roller 410 to rotate. The surface of the roller 410 is provided with a spiral groove 411. The shaping module 400 mainly serves to determine the winding diameter and pitch and to shape the roller.

[0033] The guide module 300 includes an optical axis 310 and a guide plate 320. The optical axis 310 is arranged parallel above the roller 410, and the guide plate 320 is inserted into a groove 411 on the surface of the roller 410. The guide plate 320 is provided with a guide hole 321. In this way, by rotating the roller 410, the guide plate 320 can be driven to move on the optical axis 310, thereby realizing pitch adjustment. This process does not require an additional power source or manual adjustment. It is simple to operate and can be completed by ordinary workers.

[0034] The linear raw material 001 is drawn out from the wire feeding spool 100, passes through the straightener 210, damping wheel 220, positioning wheel 230 and guide hole 321 in sequence, and is fixed on the roller 410. The continuous operation of the entire device can be completed by starting the rotary motor 430. After winding to a certain length according to production requirements, the rotary motor 430 is stopped to complete the winding and shaping of the linear raw material 001.

[0035] In some embodiments, the diameter of the linear material 001 is less than 8.25mm. This utility model has a simple structure, low cost, is sturdy and durable, and is suitable for winding and shaping various linear materials 001 with a diameter of less than 8.25mm.

[0036] In some embodiments, please refer to the following: Figure 2 The damping wheel 220 includes corresponding upper and lower pressure wheels 221. The gap between the upper and lower pressure wheels 221 is smaller than the diameter of the linear material 001. By clamping the linear material 001, it plays a certain role in hindering the movement of the linear material 001, so that a certain force is formed between the positioning wheel 230 and the guide module 400, and also provides a certain resistance to the wire feeding of the wire feeding disc 100.

[0037] In some embodiments, please refer to the following: Figure 3The two ends of the optical axis 310 are respectively mounted on the two ends of the roller 410, keeping the optical axis 310 parallel to the roller 410, providing support and guidance for the translation of the guide plate 320. In some embodiments, the two ends of the optical axis 310 are respectively mounted on the two ends of the roller 410 through a vertical adjustment mechanism 311. When changing rollers 410 of different diameters, the height of the optical axis 310 can be adjusted to adjust the distance between the guide plate 320 and the roller 410. Without affecting the winding of the linear material 001 on the roller 410, the guide plate 320 is inserted into the groove 411, converting the movement of the guide plate 320 in the spiral groove 411 into linear movement along the optical axis 310. In this way, the guide hole 321 also moves with the rotation of the roller 410, continuously providing precise guidance for the linear material 001 using the guide hole 321.

[0038] In some embodiments, please refer to the following: Figure 1 The winding and shaping device also includes an electrical control cabinet 500, which contains a PLC (not shown). The PLC is connected to the rotary motor 430 and controls the start, stop, rotation direction, and speed of the rotary motor 430. In some embodiments, the electrical control cabinet 500 can use a touch screen 510 to realize human-machine interaction, making the operation more intuitive and convenient.

[0039] In summary, the wire winding and shaping device provided by this utility model includes a wire feeding reel 100, a tailstock 200, a guide module 300, and a shaping module 400 arranged sequentially. The wire feeding reel 100 has a coiled wire material 001. The tailstock 200 has a straightener 210, a damping wheel 220, and a positioning wheel 230 arranged sequentially. The shaping module 400 includes a roller 410, a rotating shaft 420, and a rotary motor 430. The roller 410 passes through the rotating shaft 420, and the output end of the rotary motor 430 is connected to the rotating shaft 420, thereby driving the roller 410 to rotate. The surface of roller 410 is provided with a spiral groove 411; the guide module 300 includes an optical shaft 310 and a guide plate 320. The optical shaft 310 is arranged parallel above the roller 410, and the guide plate 320 is inserted into the groove 411 on the surface of the roller 410. The guide plate 320 is provided with a guide hole 321; the linear raw material 001 is drawn out from the wire feeding disc 100, passes through the straightener 210, damping wheel 220, positioning wheel 230 and guide hole 321 in sequence, and is fixed on the roller 410. The continuous operation of the entire device can be completed by starting the rotary motor 430. This utility model can drive the guide plate 320 to move on the optical shaft 310 by rotating the roller 410, thereby realizing the pitch adjustment. This process does not require an additional power source or manual adjustment. The operation is simple and can be completed by ordinary workers.

[0040] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein, and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A wire winding and shaping device, characterized in that, It includes a wire feed spool, a tailstock, a guide module, and a shaping module arranged in sequence. The wire feeding spool has a coiled wire material. The tailstock is sequentially equipped with a straightener, a damping wheel, and a positioning wheel. The shaping module includes a roller, a rotating shaft, and a rotary motor. The roller passes through the rotating shaft, and the output end of the rotary motor is connected to the rotating shaft, thereby driving the roller to rotate. The surface of the roller is provided with a spiral groove. The guide module includes an optical axis and a guide plate. The optical axis is arranged parallel to the top of the roller, and the guide plate is inserted into a groove on the surface of the roller. The guide plate is provided with a guide hole. The linear raw material is drawn from the wire feeding spool, passes sequentially through the straightener, damping wheel, positioning wheel, and guide hole, and is fixed on the roller.

2. The wire winding and shaping device as described in claim 1, characterized in that, The linear raw material is made of heating wire.

3. The wire winding and shaping device as described in claim 2, characterized in that, The diameter of the linear raw material is less than 8.25 mm.

4. The wire winding and shaping device as described in claim 1, characterized in that, The damping wheel includes upper and lower pressure rollers, and the gap between the upper and lower pressure rollers is smaller than the diameter of the linear raw material.

5. The wire winding and shaping device as described in claim 1, characterized in that, The two ends of the optical axis are respectively installed on the two ends of the roller.

6. The wire winding and shaping device as described in claim 5, characterized in that, The two ends of the optical axis are respectively installed on the two ends of the roller through a vertical adjustment mechanism.

7. The wire winding and shaping device as described in claim 1, characterized in that, It also includes an electrical control cabinet, which contains a PLC and is connected to the rotary motor via signals.

8. The wire winding and shaping device as described in claim 7, characterized in that, The electrical control cabinet uses a touch screen to enable human-computer interaction.

Images