Flow coating machine for casting sand molds
Patent Information
- Application Number
- CN202522014239.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-18
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2035-09-18
AI Technical Summary
[0004]本申请实施例的目的在于提供一种铸造砂型流动涂料机,用于解决现有技术中因采用人工刷涂和采用缺乏搅拌、回收功能的喷涂设备,导致砂型表面覆涂效率慢和涂料浪费的问题
[0023]由上述的技术方案可知,本申请提供的铸造砂型流动涂料机,将需要覆涂的工件放置在喷涂平台上,通过输送泵在储料箱吸取涂料,通过输送软管和手持喷嘴对工件进行喷涂,同时搅拌机对储料箱内的涂料进行搅拌,防止其沉淀,手持喷嘴在喷涂平台上喷涂工件产生的多余涂料经回收流道返回至储料箱中,以待重复使用,减少浪费,解决了现有技术中因采用人工刷涂和采用缺乏搅拌、回收功能的喷涂设备,导致砂型表面覆涂效率慢和涂料浪费的问题。
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Figure CN224701103U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of casting equipment technology, and in particular to a casting sand mold flow coating machine. Background Technology
[0002] In casting production, in order to improve the surface finish, strength and anti-sand adhesion properties of sand molds, it is usually necessary to coat the surface of the sand mold with a coating.
[0003] Traditional sand-type coating methods mainly employ manual brushing or simple spraying equipment. However, manual brushing is inefficient, and current spraying equipment lacks the function of stirring and recycling the sprayed paint, leading to paint sedimentation, reduced spraying efficiency, and paint waste. Utility Model Content
[0004] The purpose of this application is to provide a casting sand mold fluid coating machine to solve the problems of slow coating efficiency and paint waste on the surface of sand molds caused by the use of manual brushing and spraying equipment lacking stirring and recycling functions in the prior art.
[0005] To achieve the above objectives, the embodiments of this application adopt the following technical solutions:
[0006] A casting sand mold mobile coating machine includes a spraying platform, a storage tank, a mixer, a delivery pump, a delivery hose, and a handheld nozzle;
[0007] The spraying platform is located on one side of the storage tank, and a recycling channel is provided on the side of the platform closest to the storage tank, which is connected to the storage tank.
[0008] The mixer is mounted on the storage tank and is used to stir the coating material in the storage tank.
[0009] The inlet of the conveying pump is connected to the storage tank, and its outlet is connected to the conveying hose. The end of the conveying hose away from the outlet of the conveying pump is connected to the handheld nozzle, which is used for spraying paint.
[0010] In the casting sand mold flow coating machine described in the embodiments of this application, the spraying platform includes a support, a spraying working surface, and side baffles;
[0011] The spraying surface is connected above the support, and its two ends are inclined inward to form a paint collection channel. The side baffles are arranged around the spraying surface and have flow holes. The paint collection channel is connected to the recycling channel through the flow holes.
[0012] In the casting sand mold flow coating machine described in the embodiments of this application, a plurality of lifting hooks are provided on the side baffle.
[0013] In the casting sand mold fluid coating machine described in this application embodiment, the spraying working surface is inclined downward from the end away from the storage tank to the end closer to the storage tank.
[0014] In the casting sand mold flow coating machine described in the embodiments of this application, the storage box includes at least two storage chambers, and the at least two storage chambers are arranged sequentially from the end closest to the spraying platform to the end furthest from the spraying platform.
[0015] In the casting sand mold flow coating machine described in this application embodiment, the recovery channel includes a first recovery channel and a second recovery channel. The first recovery channel is connected to the spraying platform, and the second recovery channel is slidably sleeved on the end of the first recovery channel away from the spraying platform.
[0016] In the casting sand mold fluid coating machine described in this application embodiment, the conveying pump is installed on one side of the storage tank via a mounting bracket, and its inlet is connected to the main inlet pipe. The other end of the main inlet pipe is connected to at least two inlet branch pipes, and the other end of each inlet branch pipe is connected to a storage chamber. A valve is provided on the inlet branch pipe.
[0017] In the casting sand mold fluid coating machine described in this application embodiment, the mixer is movably mounted on the storage tank via a movable mounting assembly, which includes a sliding frame, a slider, and a mounting plate.
[0018] The sliding frame includes a first sliding frame and at least two second sliding frames. The second sliding frames are connected to the storage box. Each second sliding frame is located on one side of a storage chamber. The first sliding frame and the ends of the at least two second sliding frames away from the storage box are all connected. The first sliding frame is provided with a first sliding groove, and the second sliding frames are provided with second sliding grooves. The second sliding grooves communicate with the first sliding grooves. The slider is slidably disposed in the first sliding groove or the second sliding groove. The mounting plate is connected to the slider, and the mixer is fixedly mounted on the mounting plate.
[0019] In the casting sand mold flow coating machine described in the embodiments of this application, both the first chute and the second chute are T-shaped.
[0020] In the casting sand mold fluid coating machine described in the embodiments of this application, the movable mounting assembly further includes a stabilizing structure, which includes a first positioning hole, a second positioning hole, and a stabilizing pin.
[0021] The first positioning hole is formed on the second sliding frame and passes through the second sliding groove. The second positioning hole is formed on the slider. When stable, the stabilizing pin passes through the first positioning hole and the second positioning hole.
[0022] Compared with the prior art, the embodiments of this application have the following beneficial effects:
[0023] As can be seen from the above technical solution, the casting sand mold flow coating machine provided in this application places the workpiece to be coated on the spraying platform, draws coating from the storage tank through the delivery pump, and sprays the workpiece through the delivery hose and handheld nozzle. At the same time, the mixer stirs the coating in the storage tank to prevent it from settling. The excess coating generated by the handheld nozzle when spraying the workpiece on the spraying platform is returned to the storage tank through the recycling channel for reuse, reducing waste. This solves the problems of slow coating efficiency and coating waste on the surface of sand molds caused by the use of manual brushing and spraying equipment lacking stirring and recycling functions in the prior art. Attached Figure Description
[0024] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. The drawings are not intended to be drawn to scale, and for clarity, not every component will be labeled in each drawing. The drawings described below are merely some embodiments of this application. Those skilled in the art can obtain other drawings based on these drawings without creative effort. Wherein:
[0025] Figure 1 This is a schematic diagram of the structure of an embodiment of this application.
[0026] Figure 2 for Figure 1 A magnified view of part A in the diagram.
[0027] Figure 3 This is a schematic diagram of the structure of the active installation component in the embodiments of this application.
[0028] Figure 4 This is a schematic diagram of the slider and mounting plate in the embodiments of this application.
[0029] Explanation of reference numerals in the attached figures:
[0030] 1-Spraying platform, 2-Storage bin, 3-Mixer, 4-Transfer pump, 5-Transfer hose, 6-Handheld nozzle, 7-Recovery channel, 8-Bracket, 9-Spraying surface, 10-Side baffle, 11-Paint collection channel, 12-Flow hole, 13-Lifting hook, 14-Storage chamber, 15-First recovery channel, 16-Second recovery channel, 17-Mounting bracket, 18-Main feed pipe, 19-Branch feed pipe, 20-Valve, 21-Slider, 22-Mounting plate, 23-First sliding frame, 24-Second sliding frame, 25-First chute, 26-Second chute, 27-First positioning hole, 28-Second positioning hole, 29-Stabilizing pin. Detailed Implementation
[0031] Traditional sand-type coating methods mainly employ manual brushing or simple spraying equipment. However, manual brushing is inefficient, and current spraying equipment lacks the function of stirring and recycling the sprayed paint, leading to paint sedimentation, reduced spraying efficiency, and paint waste.
[0032] In view of this, this application provides a casting sand mold flow coating machine. The concept is to place the workpiece to be coated on the spraying platform, draw coating from the storage tank through a delivery pump, and spray the workpiece with a handheld nozzle through a delivery hose. At the same time, a mixer stirs the coating in the storage tank to prevent it from settling. Excess coating generated by spraying the workpiece on the spraying platform with the handheld nozzle is returned to the storage tank through a recycling channel for reuse, reducing waste. This solves the problems of slow coating efficiency and coating waste on the surface of sand molds caused by manual brushing and the use of spraying equipment lacking stirring and recycling functions in the prior art.
[0033] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.
[0034] In the description of this application, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of the stated features. In the description of this application, "a plurality of" means two or more, unless otherwise explicitly specified.
[0035] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0036] In this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature being directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature being directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0037] The following disclosure provides many different embodiments or examples for implementing different structures of this application. To simplify the disclosure, specific examples of components and arrangements are described below. Of course, these are merely examples and are not intended to limit the scope of this application. Furthermore, reference numerals and / or letters may be repeated in different examples; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or arrangements discussed. In addition, various specific examples of processes and materials are provided in this application, but those skilled in the art will recognize the application of other processes and / or the use of other materials.
[0038] Example
[0039] This application provides a flow coating machine for casting sand molds, such as... Figures 1 to 4 As shown, the casting sand mold mobile coating machine includes a spraying platform 1, a mixer 3, a delivery pump 4, a delivery hose 5, and a handheld nozzle 6.
[0040] The spraying platform 1 is located on one side of the storage tank 2, and a recycling channel 7 is provided on the side of the platform closest to the storage tank 2. The recycling channel 7 is connected to the storage tank 2.
[0041] Specifically, the spraying platform 1 includes a support 8, a spraying working surface 9, and a side baffle 10. The spraying working surface 9 is welded to the top of the support 8, and its two ends are inclined inward to form paint collection channels 11. The side baffle 10 is arranged around the spraying working surface 9 and is vertically arranged. It has flow holes 12. The paint collection channels 11 are connected to the recycling channels 7 through the flow holes 12. Preferably, the spraying working surface 9 is inclined downward from the end away from the storage tank 2 to the end closer to the storage tank 2. The storage tank 2 includes at least two storage chambers 14, which are arranged sequentially from the end closer to the spraying platform 1 to the end away from the spraying platform 1. The recycling channels 7 include a first recycling channel 15 and a second recycling channel 16. The first recycling channel 15 is connected to the spraying platform 1, and the second recycling channel 16 is slidably sleeved on the end of the first recycling channel 15 away from the spraying platform 1.
[0042] The bracket 8 provides a support base for the workpiece placed on the spraying surface 9. The side baffle 10 holds the spraying paint, which splashes out of the spraying platform 1 during application. The two ends of the spraying surface 9 are inclined inwards, allowing the paint sprayed onto the surface to flow into the paint collection channel 11 along the inclined surface. Simultaneously, because the spraying surface 9 is inclined downwards from the end furthest from the storage tank 2 towards the end closer to the storage tank 2, the paint collected in the paint collection channel 11 flows into the recovery channel 7 through the flow hole 12. The first recovery channel 15 has a recovery chute on its outer side, which does not extend to the end. The second recovery channel 16 has a recovery slider on its inner side. The second recovery channel 16 connects the recovery chute and the... The recovery slider is slidably connected to the first recovery channel 15. It should be noted that the recovery channel 7 is also inclined downward from the end near the spraying platform 1 to the end away from the spraying platform 1, so that the paint on the recovery channel 7 can enter the storage tank 2 better. To prevent the second recovery channel 16 from sliding down automatically under the action of gravity, a number of adjustment holes are provided in the recovery chute. The second recovery channel 16 is provided with a positioning through hole. When the second recovery channel 16 slides to the corresponding position outside the first recovery channel 15, a positioning pin is inserted into the positioning through hole and one of the adjustment holes to fix the second recovery channel 16. By adjusting the length of the second recovery channel 16 sliding out of the first recovery channel 15, it is determined which storage chamber 14 the recovered paint in the recovery channel 7 enters.
[0043] The mixer 3 is mounted on the storage tank 2 and is used to stir the coating material in the storage tank 2.
[0044] Specifically, the mixer 3 is movably mounted on the storage tank 2 via a movable mounting assembly. The movable mounting assembly includes a sliding frame, a slider 21, and a mounting plate 22. The sliding frame includes a first sliding frame 23 and at least two second sliding frames 24. The second sliding frames 24 are connected to the storage tank 2, and each second sliding frame 24 is located on one side of a storage chamber 14. The first sliding frame 23 is connected to the end of each of the at least two second sliding frames 24 away from the storage tank 2. The first sliding frame 23 is provided with a first sliding groove 25, and the second sliding frame 24 is provided with a second sliding groove 26. The second sliding groove 26 communicates with the first sliding groove 25. The slider 21 is slidably disposed in the first sliding groove 25 or the second sliding groove 26. The mounting plate 22 is connected to the slider 21, and the mixer 3 is fixedly mounted on the mounting plate 22.
[0045] The slider 21 can slide within the first slide groove 25 and at least two second slide grooves 26, thereby adjusting the position of the mixer 3 so that it can be positioned above any of the storage chambers 14. To prevent the mixer 3 and the mounting plate 22 from pulling the slider 21 out of the first slide groove 25 or the second slide groove 26, causing the mixer 3 to fall, both the first slide groove 25 and the second slide groove 26 are T-shaped, and the first sliding frame 23 and the second sliding frame 24 are integrally formed structures.
[0046] The inlet of the conveying pump 4 is connected to the storage tank 2, and its outlet is connected to the conveying hose 5. The end of the conveying hose 5 away from the outlet of the conveying pump 4 is connected to the handheld nozzle 6, which is used for spraying paint.
[0047] Specifically, the conveying pump 4 is installed on one side of the storage tank 2 via the mounting bracket 17, and its inlet is connected to the main inlet pipe 18. The other end of the main inlet pipe 18 is connected to at least two inlet branch pipes 19. The other end of each inlet branch pipe 19 is connected to a storage chamber 14, and a valve 20 is provided on the inlet branch pipe 19.
[0048] The operator can choose to open different valves 20 to select the delivery pump 4 to deliver the corresponding paint from the storage chamber 14 to the handheld nozzle 6. It should be noted that, in order to prevent paint mixing, when changing the spray paint, it is necessary to let it run empty for one minute to clean the delivery pump 4, delivery hose 5 and handheld nozzle 6 of the previous paint residue, and at the same time clean the spraying surface 9. Waste liquid is collected at the end of the recycling channel 7 through the waste liquid bucket. Compared with the paint wasted by spraying for a long time without recycling, the paint wasted by letting it run empty for one minute is very small. Overall, it still reduces paint waste. The handheld nozzle 6 is a duckbill nozzle, which is made of seamless steel pipe.
[0049] In some embodiments, the side baffle 10 is provided with a plurality of lifting hooks 13. Specifically, the plurality of lifting hooks 13 are provided at the four corners of the side baffle 10, and the lifting hooks 13 facilitate the movement of the spraying platform 1.
[0050] In some embodiments, the movable mounting assembly further includes a stabilizing structure, which includes a first positioning hole 27, a second positioning hole 28, and a stabilizing pin 29. The first positioning hole 27 is formed on the second sliding frame 24 and passes through the second sliding groove 26. The second positioning hole 28 is formed on the slider 21. When stabilizing, the stabilizing pin 29 passes through the first positioning hole 27 and the second positioning hole 28 to fix the slider 21, the mounting plate 22, and the mixer 3.
[0051] In summary, the casting sand mold mobile coating machine provided in this application places the workpiece to be coated on the spraying platform, uses a delivery pump to draw coating from the storage tank, and sprays the workpiece through a delivery hose and a handheld nozzle. At the same time, a mixer stirs the coating in the storage tank to prevent it from settling. Excess coating generated by the handheld nozzle when spraying the workpiece on the spraying platform is returned to the storage tank through a recycling channel for reuse, reducing waste. This solves the problems of slow coating efficiency and coating waste on the sand mold surface caused by manual brushing and the use of spraying equipment lacking stirring and recycling functions in the prior art.
[0052] The foregoing has provided a detailed description of the casting sand mold flow coating machine provided in the embodiments of this application. Specific examples have been used to illustrate the principles and implementation methods of this application. The descriptions of the above embodiments are only for the purpose of helping to understand the technical solutions and core ideas of this application. Those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. These modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.
Claims
1. A casting sand mold fluid coating machine, characterized in that, Includes a spraying platform, storage tank, mixer, delivery pump, delivery hose, and handheld nozzle; The spraying platform is located on one side of the storage tank, and a recycling channel is provided on the side of the platform closest to the storage tank, which is connected to the storage tank. The mixer is mounted on the storage tank and is used to stir the coating material in the storage tank. The inlet of the conveying pump is connected to the storage tank, and its outlet is connected to the conveying hose. The end of the conveying hose away from the outlet of the conveying pump is connected to the handheld nozzle, which is used for spraying paint.
2. The casting sand mold fluid coating machine as described in claim 1, characterized in that, The spraying platform includes a support frame, a spraying working surface, and side baffles; The spraying surface is connected above the support, and its two ends are inclined inward to form a paint collection channel. The side baffles are arranged around the spraying surface and have flow holes. The paint collection channel is connected to the recycling channel through the flow holes.
3. The casting sand mold fluid coating machine as described in claim 2, characterized in that, Several lifting hooks are provided on the side baffle.
4. The casting sand mold fluid coating machine as described in claim 2, characterized in that, The spraying surface is inclined downwards from the end furthest from the storage tank to the end closest to the storage tank.
5. A casting sand mold fluidized bed coating machine as described in claim 2, characterized in that, The storage box includes at least two storage chambers, which are arranged sequentially from the end closest to the spraying platform to the end furthest from the spraying platform.
6. The casting sand mold fluid coating machine as described in claim 5, characterized in that, The recycling channel includes a first recycling channel and a second recycling channel. The first recycling channel is connected to the spraying platform, and the second recycling channel is slidably sleeved on the end of the first recycling channel away from the spraying platform.
7. The casting sand mold fluid coating machine as described in claim 5, characterized in that, The delivery pump is mounted on one side of the storage tank via a mounting bracket. Its inlet is connected to the main inlet pipe, and the other end of the main inlet pipe is connected to at least two branch inlet pipes. The other end of each branch inlet pipe is connected to a storage chamber, and a valve is provided on the branch inlet pipe.
8. The casting sand mold fluid coating machine as described in claim 5, characterized in that, The mixer is movably mounted on the storage bin via a movable mounting assembly, which includes a sliding frame, a slider, and a mounting plate. The sliding frame includes a first sliding frame and at least two second sliding frames. The second sliding frames are connected to the storage box. Each second sliding frame is located on one side of a storage chamber. The first sliding frame and the ends of the at least two second sliding frames away from the storage box are all connected. The first sliding frame is provided with a first sliding groove, and the second sliding frames are provided with second sliding grooves. The second sliding grooves communicate with the first sliding grooves. The slider is slidably disposed in the first sliding groove or the second sliding groove. The mounting plate is connected to the slider, and the mixer is fixedly mounted on the mounting plate.
9. The casting sand mold fluid coating machine as described in claim 8, characterized in that, Both the first and second slides are T-shaped.
10. The casting sand mold fluid coating machine as described in claim 8, characterized in that, The movable mounting assembly also includes a stabilizing structure, which includes a first positioning hole, a second positioning hole, and a stabilizing pin. The first positioning hole is formed on the second sliding frame and passes through the second sliding groove. The second positioning hole is formed on the slider. When stable, the stabilizing pin passes through the first positioning hole and the second positioning hole.