Multifunctional three-axis linkage fully automatic casting machine

Abstract

This utility model discloses a multifunctional three-axis linkage fully automatic casting machine, belonging to the field of casting machine technology. It includes a casting machine body, which comprises a base. A transverse movement device is installed inside the base, and a tilting device is installed above the transverse movement device. A support plate is fixedly installed on the top of the base and behind the tilting device. An upper roller conveyor is fixedly installed on the top of the base, and a casting bag is placed on the top of the upper roller conveyor. A sample assembly is provided at the front end of the casting machine body. The sample assembly of this utility model is automatically aligned by a rotating motor driving a three-axis rotating shaft to align the placement box and sample cup. A hydraulic rod adjusts the angle to ensure precise receiving without interrupting the main casting process. Workers only need to remove the sample and replace the mold after casting is completed, without needing to approach the equipment during the casting process. This significantly reduces manual intervention in high-temperature environments, lowers safety risks such as burns, and ensures continuous production.

Description

Technical Field

[0001] This utility model belongs to the field of casting machine technology, specifically relating to a multi-functional three-axis linkage fully automatic casting machine. Background Technology

[0002] The three-axis linkage fully automatic casting machine is a device that integrates an X, Y, and Z axis coordinated motion system with an automatic control module. It can automatically complete material metering and conveying through a preset program. With the help of three-axis linkage, it can achieve precise positioning and trajectory control in space, injecting liquid or semi-liquid materials into the mold or designated position according to process requirements. When used in conjunction with modern automated casting production lines, the three-axis linkage fully automatic casting machine can realize quantitative and automatic position identification casting in the casting section of the automated casting production line, thereby achieving the purpose of fully automatic casting.

[0003] Because some existing foundries have very high quality requirements for workpieces, in order to conduct quality inspections on the cast parts, foundries need to cast a small sample piece for each batch of molten iron in order to understand whether the quality of the cast parts cast from each batch of molten iron meets the requirements.

[0004] However, during the process of casting and sampling the test specimens, the staff often need to manually move the test specimen mold during the casting interval and adjust its position to align with the casting flow. This process must interrupt the main casting process, which disrupts the continuity of production. At the same time, in order to accurately receive the test specimens, the operators need to be close to the high-temperature casting area, which not only poses safety risks such as burns and metal splashes, but may also lead to inaccurate sample collection due to human error, affecting the subsequent test results. Utility Model Content

[0005] The purpose of this invention is to provide a multifunctional three-axis linkage fully automatic casting machine to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a multi-functional three-axis linkage fully automatic casting machine, comprising a casting machine body, the casting machine body including a base, a transverse movement device installed inside the base, a tilting device installed above the transverse movement device, a support plate fixedly installed on the top of the base and behind the tilting device, an upper roller conveyor fixedly installed on the top of the base, and a casting bag placed on the top of the upper roller conveyor; a sample assembly is provided at the front end of the casting machine body, the sample assembly including a second support frame, a support platform fixedly installed on the top of the second support frame, a third rotary motor fixedly installed on the left side of the support platform, the transmission end of the third rotary motor extending to the right side of the support platform and fixedly connected to a rotating shaft, a support rod fixedly connected to the side surface of the rotating shaft, a placement box rotatably connected to the other end of the support rod, a hydraulic rod rotatably connected to the side of the placement box, the other end of the hydraulic rod rotatably connected to the support platform, and a sample cup placed inside the placement box.

[0007] In a preferred embodiment, the lateral movement device includes a fixed frame, a rotary motor is fixedly mounted at the rear end of the fixed frame, a transmission gear is fixedly connected to the transmission end of the rotary motor, a rack is meshed with the outer side of the transmission gear, a connecting frame is fixedly connected to the top of the rack, and the connecting frames are slidably connected inside the fixed frame in a mirror distribution, and a bearing plate is fixedly connected between the connecting frames.

[0008] In a preferred embodiment, the tilting device includes a control console, a gearbox is fixedly installed at the rear end of the control console, a second rotary motor is fixedly installed at the top of the gearbox, the transmission end of the second rotary motor is connected to a gear set inside the gearbox, and a clamping arm is rotatably connected to the front end of the control console.

[0009] In a preferred embodiment, a support frame is fixedly connected to the right side of the support plate, a temperature sensor is fixedly installed at the bottom of the support frame, a flow-fed incubator is fixedly installed at the front of the top of the support frame, and a feeding assembly is provided at the rear of the top of the support frame.

[0010] In a preferred embodiment, the feeding assembly includes a material transfer box fixedly connected to the top of a support frame, a pusher plate slidably connected inside the material transfer box, and an electric push rod fixedly connected to one end of the pusher plate away from the material transfer box.

[0011] In a preferred embodiment, the electric push rod is fixedly connected to the support frame, the top of the material transfer box is fixedly connected to the feed pipe, and a detection sensor is fixedly installed inside the feed pipe. The bottom of the material transfer box is fixedly connected to the discharge pipe.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] The sample assembly of this utility model is set up so that the placement box and sample cup are automatically aligned by the three-drive rotating shaft of the rotary motor, and the hydraulic rod adjusts the angle to ensure accurate receiving without interrupting the main pouring process. The staff only need to remove the sample and replace the new mold after the pouring is completed, without having to approach the equipment during the pouring process. This greatly reduces the need for manual intervention in high-temperature environments, reduces the safety risks such as burns, and ensures production continuity.

[0014] The feeding component of this invention automatically feeds iron sheets to the marking die via an electric push rod, eliminating the need for manual operation and improving marking efficiency and accuracy. A detection sensor inside the feed pipe monitors the remaining iron sheet level in real time; if insufficient, the system sends feedback to the control room, prompting timely replenishment and preventing marking interruptions due to material shortages. This ensures the reliability of the die's identification and reduces manual inspection costs.

[0015] This invention replaces manual handheld temperature guns with a temperature sensor at the bottom of a support frame, enabling real-time monitoring of the material temperature inside the casting ladle and providing data feedback. When the temperature falls below the set minimum casting temperature, the system automatically alarms, allowing staff to make timely adjustments and preventing casting quality issues caused by substandard temperatures. Compared to manual temperature measurement, this invention reduces operational delays and errors, achieves precise temperature monitoring throughout the entire process, and improves production stability. Attached Figure Description

[0016] Figure 1 This is a three-dimensional front view schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the overall three-dimensional side view structure of this utility model;

[0018] Figure 3 This is a three-dimensional structural diagram of the sample assembly and its components of the present invention;

[0019] Figure 4 This is a three-dimensional structural diagram of the feeding assembly and its components of the present invention;

[0020] Figure 5 This is a three-dimensional structural diagram of the transverse movement device and its components of the present invention;

[0021] Figure 6 This is a three-dimensional structural diagram of the tilting device and its components of this utility model.

[0022] In the diagram: 1. Casting machine body; 2. Roller conveyor on the machine; 3. Casting ladle; 4. Sample assembly; 5. Support frame one; 6. Temperature sensor; 7. Feeding assembly; 8. In-flow incubator; 101. Base; 102. Transverse movement device; 103. Tilting device; 104. Support plate; 1021. Fixing frame; 1022. Rotary motor one; 1023. Transmission gear; 1024. Rack; 1025. Connecting frame; 1026. Bearing plate; 10 31. Control console; 1032. Gearbox; 1033. Rotary motor II; 1034. Clamping arm; 401. Support frame II; 402. Support platform; 403. Rotary motor III; 404. Rotating shaft; 405. Support rod; 406. Placement box; 407. Sample cup; 408. Hydraulic rod; 701. Transfer box; 702. Push plate; 703. Electric push rod; 704. Feed pipe; 705. Discharge pipe; 706. Detection sensor. Detailed Implementation

[0023] The present invention will be further described below with reference to the embodiments.

[0024] The following embodiments are used to illustrate the present invention, but should not be used to limit the scope of protection of the present invention. The conditions in the embodiments can be further adjusted according to specific conditions, and simple improvements to the method of the present invention under the premise of the concept of the present invention are all within the scope of protection claimed by the present invention.

[0025] Please see Figure 1-6 This utility model provides a multi-functional three-axis linkage fully automatic casting machine, including a casting machine body 1. The casting machine body 1 includes a base 101, a transverse movement device 102 installed inside the base 101, a tilting device 103 installed above the transverse movement device 102, a support plate 104 fixedly installed on the top of the base 101 and behind the tilting device 103, an upper roller conveyor 2 fixedly installed on the top of the base 101, a casting ladle 3 placed on the top of the upper roller conveyor 2, and a lifting device installed at the bottom of the upper roller conveyor 2; a sample assembly 4 is provided at the front end of the casting machine body 1, the sample assembly 4 including a support The second support frame 401 has a support platform 402 fixedly installed on its top. A rotary motor 403 is fixedly installed on the left side of the support platform 402. The transmission end of the rotary motor 403 extends to the right side of the support platform 402 and is fixedly connected to a rotating shaft 404. A support rod 405 is fixedly connected to the side surface of the rotating shaft 404. A placement box 406 is rotatably connected to the other end of the support rod 405. A hydraulic rod 408 is rotatably connected to the side of the placement box 406. The other end of the hydraulic rod 408 is rotatably connected to the support platform 402. A sample cup 407 is placed inside the placement box 406.

[0026] The casting machine body 1 supports all components based on the base 101. The roller conveyor 2 on the machine conveys the casting ladle 3 close to the tilting device 103, where it is then clamped and fixed. Afterward, the lateral movement device 102 drives the tilting device 103 to move laterally, and the tilting device 103 drives the casting ladle 3 to tilt to complete the casting. In the sample assembly 4, the rotary motor 3 403 drives the rotary shaft 404 to rotate, causing the support rod 405 to rotate the placement box 406 and the internal sample cup 407 to the designated position. At the same time, the hydraulic rod 408 can extend and retract to adjust the tilt angle of the placement box 406, ensuring that the sample cup 407 accurately receives the sample. This utility model integrates multi-dimensional adjustment functions. The sample assembly 4, through dual adjustment of rotation and angle, greatly improves the flexibility and accuracy of sample collection, adapts to the needs of different casting scenarios, further reduces manual operation, and improves the level of automation. The sample assembly 4 of this utility model is set up so that the rotating shaft 404 driven by the rotary motor 3 403 drives the placement box 406 and sample cup 407 to automatically align. The hydraulic rod 408 adjusts the angle to ensure accurate reception without interrupting the main pouring process. The staff only need to remove the sample and replace the new mold after the pouring is completed. There is no need to approach the equipment during the pouring process, which greatly reduces the need for manual intervention in high temperature environments, reduces the safety risks such as burns, and ensures production continuity.

[0027] Specifically, such as Figure 1 , Figure 2 and Figure 5 As shown, the transverse movement device 102 includes a fixed frame 1021. A rotary motor 1022 is fixedly installed at the rear end of the fixed frame 1021. A transmission gear 1023 is fixedly connected to the transmission end of the rotary motor 1022. A rack 1024 is meshed with the outer side of the transmission gear 1023. A connecting frame 1025 is fixedly connected to the top of the rack 1024. The connecting frames 1025 are mirror-distributed and slidably connected inside the fixed frame 1021. A bearing plate 1026 is fixedly connected between the connecting frames 1025. In the lateral movement device 102, the rotary motor 1022 drives the transmission gear 1023 to rotate. Through the meshing transmission of the transmission gear 1023 and the rack 1024, the mirror-distributed connecting frame 1025 slides along the fixed frame 1021, thereby driving the bearing plate 1026 to achieve stable lateral displacement adjustment. It clearly adopts the cooperation of the transmission gear 1023 and the rack 1024, which makes the transmission structure more stable and the displacement accuracy higher. The mirror-distributed connecting frame 1025 enhances the load-bearing capacity and running stability of the bearing plate 1026.

[0028] Specifically, such as Figure 1 , Figure 2 and Figure 6As shown, the tilting device 103 includes a control console 1031, which is fixedly connected to a support plate 1026. A gearbox 1032 is fixedly installed at the rear end of the control console 1031, and a rotary motor 1033 is fixedly installed at the top of the gearbox 1032. The transmission end of the rotary motor 1033 is connected to the gear set inside the gearbox 1032. A clamping arm 1034 is rotatably connected to the front end of the control console 1031. In the tilting device 103, the power of the rotary motor 1033 is transmitted to the control console 1031 after being changed by the gear set inside the gearbox 1032, driving the clamping arm 1034 at the front end to rotate. The clamping arm 1034 clamps the pouring bag 3 to complete the tilting and pouring action. The speed-changing function of the gearbox 1032 makes the tilting speed and force more controllable, and the rotation design of the clamping arm 1034 ensures that the tilting angle of the pouring bag 3 is accurate, effectively avoiding material spillage and improving operational safety and pouring quality.

[0029] Specifically, such as Figure 1 , Figure 4 As shown, a support frame 5 is fixedly connected to the right side of the support plate 104. A temperature sensor 6 is fixedly installed at the bottom of the support frame 5. A flow-fed inoculant 8 is fixedly installed at the front of the top of the support frame 5. A feeding assembly 7 is provided at the rear of the top of the support frame 5. The support frame 5 on the right side of the support plate 104 serves as a load-bearing structure. The temperature sensor 6 at its bottom monitors the temperature of the material inside the casting ladle 3 in real time. The flow-fed inoculant 8 at the front of the top adds inoculant synchronously during the casting process.

[0030] Specifically, such as Figure 1 , Figure 4As shown, the feeding assembly 7 includes a material transfer box 701 fixedly connected to the top of the support frame 5. A pusher 702 is slidably connected inside the material transfer box 701. An electric push rod 703 is fixedly connected to one end of the pusher 702 away from the material transfer box 701. The electric push rod 703 is fixedly connected to the support frame 5. A feed pipe 704 is fixedly connected to the top of the material transfer box 701, and a detection sensor 706 is fixedly installed inside the feed pipe 704. A discharge pipe 705 is fixedly connected to the bottom of the material transfer box 701. In the feeding assembly 7, the electric push rod 703, fixedly connected to the support frame 5, extends and retracts to drive the push plate 702 to slide within the material transfer box 701, pushing the iron sheet inside the material transfer box 701 to the position of the discharge pipe 705. The iron sheet then slides into the discharge pipe 705 and falls into the last mold, thus marking the tail mold. Afterwards, the electric push rod 703 retracts the push plate 702, and the iron sheet inside the feed pipe 704 automatically falls into the material transfer box 701 due to gravity, thus achieving automatic material replenishment for the next operation. Furthermore, the detection sensor 706 can monitor the iron sheet inside the feed pipe 704 in real time, thereby preventing material loss. The feeding assembly 7 of this invention, through the electric push rod 703 driving the push plate 702, automatically feeds iron sheets to mark the tail mold, eliminating the need for manual operation and improving marking efficiency and accuracy. The detection sensor 706 inside the feed pipe 704 monitors the remaining amount of iron sheet in real time. When it is insufficient, the system feeds back to the control room to remind the user to add material in time. This prevents the marking from being interrupted due to material shortage, ensures the reliability of tail mold recognition, and reduces the cost of manual inspection.

[0031] Working principle and usage process of this utility model:

[0032] After the staff starts the equipment, the roller conveyor 2 on the machine conveys the casting bag 3 to the vicinity of the tilting device 103. At this time, the lifting device at the bottom of the roller conveyor 2 on the machine adjusts the height according to the casting requirements, so that the casting bag 3 is accurately aligned with the clamping arm 1034 of the tilting device 103. The clamping arm 1034 closes to clamp and fix the casting bag 3. Then the transverse movement device 102 is started: the rotary motor 1022 drives the transmission gear 1023 to rotate. Through the meshing transmission with the rack 1024, the connecting frame 1025 drives the bearing plate 1026 and the tilting device 103 and the casting bag 3 above to move laterally along the fixed frame 1021 to the casting position.

[0033] During the pouring process, the rotating motor 1033 of the tilting device 103 drives the clamping arm 1034 at the front of the control console 1031 to tilt the pouring ladle 3 through the gear set inside the gearbox 1032, thus completing the pouring of materials. At the same time, the temperature sensor 6 at the bottom of the support frame 5 on the right side of the support plate 104 monitors the temperature of the material inside the pouring ladle 3 in real time, and the inoculant 8 at the top front adds inoculant to the pouring flow to ensure the performance of the material.

[0034] During the sample collection process, no manual operation is required: the rotary motor 403 of the sample assembly 4 drives the rotary shaft 404 to rotate, causing the support rod 405 to rotate the placement box 406 and the internal sample cup 407 to below the pouring flow. The hydraulic rod 408 extends and retracts to adjust the tilt angle of the placement box 406, ensuring that the sample cup 407 accurately receives the sample, and automatically resets after completion.

[0035] For the tail mold marking, the feeding component 7 works in concert: the electric push rod 703 extends to push the push plate 702, pushing the iron sheet in the material box 701 to the discharge pipe 705. The iron sheet falls into the last mold along the discharge pipe 705 to complete the marking; then the electric push rod 703 retracts, the push plate 702 resets, and the iron sheet in the feed pipe 704 automatically falls into the material box 701 due to gravity to replenish the material. The detection sensor 706 in the feed pipe 704 monitors the remaining iron sheet in real time to avoid material shortage affecting the next marking.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A multi-functional three-axis linkage fully automatic casting machine, comprising a casting machine body (1), characterized in that: The casting machine body (1) includes a base (101), a transverse moving device (102) is installed inside the base (101), a tilting device (103) is installed above the transverse moving device (102), a support plate (104) is fixedly installed on the top of the base (101) and behind the tilting device (103), an upper roller conveyor (2) is fixedly installed on the top of the base (101), and a casting ladle (3) is placed on the top of the upper roller conveyor (2); a sample assembly (4) is provided at the front end of the casting machine body (1), the sample assembly (4) includes a second support frame (401), and a support plate (104) is fixedly installed on the top of the second support frame (401). A support platform (402) is provided. A rotary motor (403) is fixedly installed on the left side of the support platform (402). The transmission end of the rotary motor (403) extends to the right side of the support platform (402) and is fixedly connected to a rotating shaft (404). A support rod (405) is fixedly connected to the side surface of the rotating shaft (404). A placement box (406) is rotatably connected to the other end of the support rod (405). A hydraulic rod (408) is rotatably connected to the side of the placement box (406). The other end of the hydraulic rod (408) is rotatably connected to the support platform (402). A sample cup (407) is placed inside the placement box (406).

2. The multi-functional three-axis linkage fully automatic casting machine according to claim 1, characterized in that: The transverse movement device (102) includes a fixed frame (1021), a rotary motor (1022) is fixedly installed at the rear end of the fixed frame (1021), a transmission gear (1023) is fixedly connected to the transmission end of the rotary motor (1022), a rack (1024) is meshed with the outer side of the transmission gear (1023), a connecting frame (1025) is fixedly connected to the top of the rack (1024), and the connecting frames (1025) are slidably connected inside the fixed frame (1021) in a mirror distribution, and a bearing plate (1026) is fixedly connected between the connecting frames (1025).

3. The multifunctional three-axis linkage fully automatic casting machine according to claim 1, characterized in that: The tilting device (103) includes a control console (1031), a gearbox (1032) is fixedly installed at the rear end of the control console (1031), a rotary motor (1033) is fixedly installed at the top of the gearbox (1032), the transmission end of the rotary motor (1033) is connected to the gear set inside the gearbox (1032), and a clamping arm (1034) is rotatably connected to the front end of the control console (1031).

4. The multi-functional three-axis linkage fully automatic casting machine according to claim 1, characterized in that: A support frame (5) is fixedly connected to the right side of the support plate (104). A temperature sensor (6) is fixedly installed at the bottom of the support frame (5). A flow-fed incubator (8) is fixedly installed at the front of the top of the support frame (5). A feeding assembly (7) is provided at the rear of the top of the support frame (5).

5. The multifunctional three-axis linkage fully automatic casting machine according to claim 4, characterized in that: The feeding assembly (7) includes a material transfer box (701) fixedly connected to the top of the support frame (5). A pusher (702) is slidably connected inside the material transfer box (701). An electric push rod (703) is fixedly connected to one end of the pusher (702) away from the material transfer box (701).

6. The multifunctional three-axis linkage fully automatic casting machine according to claim 5, characterized in that: The electric push rod (703) is fixedly connected to the support frame (5), the top of the material transfer box (701) is fixedly connected to the feed pipe (704), and the inside of the feed pipe (704) is fixedly installed with a detection sensor (706), and the bottom of the material transfer box (701) is fixedly connected to the discharge pipe (705).

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