A cutting device for motor production
Patent Information
- Application Number
- CN202520148080.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2035-01-22
AI Technical Summary
[0007]本实用新型的目的在于提供一种用于电机生产用的切割装置,以解决上述背景技术中提出的现有技术中由于电机生产过程中,需要对管状件或电机外壳等,相对外观呈现筒状且外表面相对不平整圆滑的壳体等进行切割的过程中,现有技术中夹持结构在夹持的过程中容易出现因切割组件的高速转动,导致壳体随之产生旋转,从而影响到切割的精度及切割效果的问题
[0018]1.该用于电机生产用的切割装置,通过夹持结构的设置,旋转传动件带动调节块进行相互靠近,从而带动同侧两个夹持块相互靠近,同时启动两个电动推杆带动两个安装板相互靠近,利用抵接块及夹持块对工件进行夹持固定,利用抵接块及夹持块外表面开设的防滑槽起到防止切割过程中工件产生位移的情况。
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Figure CN224701222U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of motor manufacturing and processing technology, specifically a cutting device used in motor manufacturing. Background Technology
[0002] Generators are composed of various parts. Some large generators use larger parts. During the production process, the parts need to go through processing steps such as cutting, grinding, grooving, drilling and welding. Each step requires the use of corresponding equipment.
[0003] However, the rollers on the roller brackets in existing cutting devices are all spaced at a fixed interval. The pipe sizes used in large generators are different, and the pipe sizes of different generator models are also relatively different. As a result, the roller brackets with a single interval cannot provide better support for pipe cutting.
[0004] As disclosed in Chinese Patent CN218341115U, a cutting device for producing generators uses a traction block that is threadedly connected to a lifting screw and slides through a sliding rod. This allows the lifting screw to rotate and drive a double-ring movable shaft to achieve a lifting effect. After the double-ring movable shaft is raised and lowered, it can pull a single-ring movable shaft to slide in a moving groove through the connection of double sleeve arms. This allows the main support with rollers to slide in the groove and change the distance between the rollers. The adjusted spacing can provide support for cutting generator pipes of different sizes. The movable plate, through the rotation of the L-shaped support plate, drives the roller-containing auxiliary support to contact the left and right side walls of the pipe being cut. After the extrusion screw rotates, it presses against the side wall of the movable plate, so that the two roller-containing auxiliary supports or one of them can fit tightly against the two sides of the pipe. When the pipe is cut, it can provide stability for the pipe sitting on the roller-containing main support.
[0005] However, in the existing technology, during the motor production process, it is necessary to cut tubular parts or motor housings, which are relatively cylindrical in appearance and have relatively uneven and smooth outer surfaces. In the process of cutting, the existing clamping structure is prone to the housing rotating due to the high-speed rotation of the cutting components, which affects the cutting accuracy and cutting effect.
[0006] Therefore, we urgently need to provide a cutting device for motor production. Utility Model Content
[0007] The purpose of this utility model is to provide a cutting device for motor production, in order to solve the problem mentioned in the background art that, in the process of motor production, it is necessary to cut tubular parts or motor shells, etc., which have a relatively cylindrical appearance and relatively uneven and smooth outer surface. In the process of clamping, the existing clamping structure is prone to the shell rotating due to the high-speed rotation of the cutting components, which affects the cutting accuracy and cutting effect.
[0008] To achieve the above objectives, the present invention provides the following technical solution: a cutting device for motor production, comprising a support leg, a clamping structure mounted on the top of the support leg, a cutting structure disposed on the left side of the clamping structure, and an adsorption and collection structure disposed at the bottom of the clamping structure.
[0009] The clamping structure includes an adjustment unit and a clamping unit.
[0010] The clamping unit includes a mounting plate, and an abutment block is installed in the middle of one side of the two mounting plates close to each other. An adjustment block is installed in the middle of the mounting plate, and a transmission component is connected inside the adjustment block. A clamping block is connected to the end of the adjustment block away from the mounting plate.
[0011] Preferably, the installation and adjustment unit includes a workbench, with a fixing plate installed at the center of the front and back of the workbench, and an electric push rod installed at the center of the fixing plate.
[0012] Preferably, the bottom surface of the workbench is fixedly connected to the top of the support leg, and the two mounting plates are connected to the output end of the electric push rod at the middle of one side away from each other. The adjusting block is installed inside the convex sliding grooves at the top and bottom of the mounting plate, and the outer surface of the abutment block and clamping block is provided with anti-slip grooves. The transmission component is a bidirectional threaded rod with knobs installed at both ends. The two ends of the bidirectional threaded rod have opposite threads, and the threaded part on the outer surface of the bidirectional threaded rod is connected to the internal thread of the adjusting block.
[0013] Preferably, the cutting structure includes a cutting frame, a guide rail is installed in the middle of the bottom surface of the top of the cutting frame, a limit block is connected to the middle of the bottom surface of the guide rail, a hydraulic cylinder is installed at the bottom end of the limit block, a cutting assembly is connected to the output end of the hydraulic cylinder, and a hydraulic cylinder is installed in the middle of the front surface of the cutting frame near the top.
[0014] Preferably, the bottom end of the cutting frame is fixedly connected to the top surface of the worktable, the output end of the second hydraulic cylinder is connected to the center of the front side of the first hydraulic cylinder, and the outer surface of the limiting block is slidably connected to the inner wall of the groove formed in the center of the bottom surface of the guide rail. The cutting assembly is a component for cutting workpieces in the prior art, including but not limited to motors and cutting blades.
[0015] Preferably, the adsorption and collection structure includes a collection box, a collection drawer is installed at the bottom of the collection box, a filter plate is installed on the right side of the collection box, and an air pump is installed in the middle of the right side of the collection box near the bottom.
[0016] Preferably, the top surface of the collection box abuts against the middle of the bottom surface of the workbench near the left end; the collection drawer is installed and slidably connected to the inner wall of the rectangular hole near the left side of the front bottom of the collection box; and the outer surface of the filter plate is slidably connected to the inner wall of the rectangular through hole near the right end of the front of the collection box. The filter plate has a solid frame with multiple layers of filter screens installed inside, and the multiple layers of filter screens are filled with fillers such as activated carbon. A rectangular groove is opened in the middle of the top surface of the workbench near the left end, and several through holes are opened inside the rectangular groove.
[0017] Compared with the prior art, the beneficial effects of this utility model are:
[0018] 1. This cutting device for motor production, through the setting of the clamping structure, the rotating transmission component drives the adjusting block to move closer to each other, thereby driving the two clamping blocks on the same side to move closer to each other. At the same time, the two electric push rods are activated to drive the two mounting plates to move closer to each other. The workpiece is clamped and fixed by the abutment block and the clamping block. The anti-slip groove opened on the outer surface of the abutment block and the clamping block prevents the workpiece from shifting during the cutting process.
[0019] 2. This cutting device for motor production, through the setting of the cutting structure and the adsorption collection structure, uses hydraulic cylinder one to drive the cutting component to cut the workpiece, and starts hydraulic cylinder two to adjust the cutting position by sliding the limit block inside the guide rail, thereby improving the cutting effect. The air pump is used to pump air into the collection box, and the negative pressure inside the collection box allows the debris generated by cutting to be adsorbed and collected through several through holes opened on the top surface of the worktable. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of the present utility model;
[0021] Figure 2 This is a schematic diagram of the internal structure of this utility model;
[0022] Figure 3 This is an enlarged view of the cutting structure of this utility model;
[0023] Figure 4 This is an enlarged view of the clamping structure of this utility model;
[0024] Figure 5 This is an enlarged view of the internal structure of the clamping structure of this utility model.
[0025] In the diagram: 1. Support leg; 101. Workbench; 102. Fixing plate; 103. Electric push rod; 104. Mounting plate; 105. Abutment block; 106. Adjusting block; 107. Transmission component; 108. Clamping block; 201. Cutting frame; 202. Guide rail; 203. Limiting block; 204. Hydraulic cylinder one; 205. Cutting assembly; 206. Hydraulic cylinder two; 301. Collection box; 302. Collection drawer; 303. Filter plate; 304. Air pump. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Please see Figures 1-5 This utility model provides a technical solution: Example 1
[0028] A cutting device for motor production includes a support leg 1, a clamping structure mounted on the top of the support leg 1, a cutting structure on the left side of the clamping structure, and an adsorption and collection structure at the bottom of the clamping structure.
[0029] The clamping structure includes an adjustment unit and a clamping unit. The clamping unit includes a mounting plate 104. Two mounting plates 104 are close to each other, and an abutment block 105 is installed in the middle of one side. An adjustment block 106 is installed in the middle of the mounting plate 104. A transmission component 107 is connected inside the adjustment block 106. A clamping block 108 is connected to the end of the adjustment block 106 away from the mounting plate 104. The adjustment unit includes a worktable 101. A fixing plate 102 is installed in the middle of the front and back of the worktable 101. An electric push rod 103 is installed in the middle of the fixing plate 102.
[0030] The bottom surface of the workbench 101 is fixedly connected to the top of the support leg 1. The two mounting plates 104 are located on opposite sides and connected to the output end of the electric push rod 103. The adjusting block 106 is installed in the middle of the mounting plate 104, and the top and bottom of the mounting plate 104 have convex sliding grooves. The outer surfaces of the abutment block 105 and the clamping block 108 have anti-slip grooves.
[0031] By using the clamping structure, the rotary transmission component 107 drives the adjusting block 106 to move closer to each other, thereby driving the two clamping blocks 108 on the same side to move closer to each other. At the same time, the two electric push rods 103 are activated to drive the two mounting plates 104 to move closer to each other. The workpiece is clamped and fixed by the abutment block 105 and the clamping block 108. The anti-slip grooves on the outer surfaces of the abutment block 105 and the clamping block 108 prevent the workpiece from shifting during the cutting process.
[0032] When clamping and fixing the workpiece, the electric push rod 103 is activated to drive the two mounting plates 104 and the abutment block 105 to move closer to each other, thus initially clamping and fixing the workpiece. Then, the transmission component 107 is rotated, and the two-way threaded rod is threadedly connected to the adjusting block 106, so that the two adjusting blocks 106 drive the clamping block 108 to further clamp and fix the outer surface of the workpiece. During the clamping and fixing process, the anti-slip grooves on the outer surface of the abutment block 105 and the clamping block 108 can effectively prevent the workpiece from shifting due to the cutting rotation force during the cutting process, thus effectively ensuring the cutting accuracy. Example 2
[0033] Based on Embodiment 1, the cutting structure includes a cutting frame 201. A guide rail 202 is installed in the middle of the top and bottom surfaces of the cutting frame 201. A limiting block 203 is connected to the middle of the bottom surface of the guide rail 202. A hydraulic cylinder 204 is installed at the bottom end of the limiting block 203. The output end of the hydraulic cylinder 204 is connected to a cutting assembly 205. A hydraulic cylinder 206 is installed near the top of the front surface of the cutting frame 201. The bottom end of the cutting frame 201 is fixedly connected to the top surface of the worktable 101. The output end of the hydraulic cylinder 206 is connected to the middle of the front surface of the hydraulic cylinder 204. The outer surface of the limiting block 203 is slidably connected to the inner wall of a groove formed in the middle of the bottom surface of the guide rail 202.
[0034] The adsorption and collection structure includes a collection box 301, a collection drawer 302 installed at the bottom of the collection box 301, a filter plate 303 installed on the right side of the collection box 301, and an air pump 304 installed near the bottom of the right side of the collection box 301. The top surface of the collection box 301 abuts against the middle of the bottom surface of the workbench 101 near the left end. The collection drawer 302 is installed and slidably connected to the inner wall of a rectangular hole on the bottom front of the collection box 301 near the left side. The outer surface of the filter plate 303 is slidably connected to the inner wall of a rectangular through hole on the middle front of the collection box 301 near the right end.
[0035] By setting up the cutting structure and the adsorption collection structure, the cutting component 205 can be driven by the hydraulic cylinder 204 to cut the workpiece, and the cutting position can be adjusted by the limit block 203 sliding inside the guide rail 202, thereby improving the cutting effect. The air pump 304 is used to pump air into the collection box 301, and the negative pressure inside the collection box 301 can be used to adsorb and collect the debris generated by cutting through several through holes opened on the top surface of the worktable 101.
[0036] After the workpiece is clamped and fixed, hydraulic cylinder 204 is activated to drive the cutting assembly 205 to descend and cut. At the same time, hydraulic cylinder 206 pushes hydraulic cylinder 204. By using the sliding of the limiting block 203 inside the groove opened in the middle of the bottom surface of the guide rail 202, the cutting position can be effectively adjusted, thereby better completing the cutting work. During the cutting process, the air pump 304 is activated to pump air into the collection box 301. Through several through holes at the bottom of the rectangular groove opened in the middle of the top surface of the worktable 101 near the left end, the cutting debris can be adsorbed and collected. After the debris enters the collection box 301, the filter plate 303 blocks the debris, allowing the debris to enter the collection drawer 302 for centralized processing after collection.
[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
Claims
1. A cutting device for the production of electric machines, comprising a support leg (1), characterized in that: The top of the support leg (1) is equipped with a clamping structure, the left side of the clamping structure is provided with a cutting structure, and the bottom of the clamping structure is provided with an adsorption and collection structure. The clamping structure includes an adjustment unit and a clamping unit; The clamping unit includes a mounting plate (104), with an abutment block (105) mounted on the middle of one side of the two mounting plates (104). An adjusting block (106) is mounted in the middle of the mounting plate (104), and a transmission component (107) is connected inside the adjusting block (106). A clamping block (108) is connected to the end of the adjusting block (106) away from the mounting plate (104). The mounting adjustment unit includes a worktable (101), with a fixing plate (102) mounted on the middle of the front and back of the worktable (101). An electric push rod (103) is installed in the middle of the fixed plate (102); the cutting structure includes a cutting frame (201), a guide rail (202) is installed in the middle of the top bottom surface of the cutting frame (201), a limit block (203) is connected in the middle of the bottom surface of the guide rail (202), a hydraulic cylinder (204) is installed at the bottom end of the limit block (203), a cutting component (205) is connected at the output end of the hydraulic cylinder (204), and a hydraulic cylinder (206) is installed in the middle of the front surface of the cutting frame (201) near the top. The bottom surface of the workbench (101) is fixedly connected to the top of the support leg (1). The two mounting plates (104) are located on opposite sides and connected to the output end of the electric push rod (103). The adjusting block (106) is installed in the middle of the mounting plate (104) with convex grooves at the top and bottom. The outer surfaces of the abutting block (105) and the clamping block (108) are provided with anti-slip grooves.
2. The cutting device for motor production according to claim 1, characterized in that: The bottom end of the cutting frame (201) is fixedly connected to the top surface of the workbench (101), the output end of the second hydraulic cylinder (206) is connected to the center of the front of the first hydraulic cylinder (204), and the outer surface of the limiting block (203) is slidably connected to the inner wall of the groove opened in the center of the bottom surface of the guide rail (202).
3. The cutting device for motor production according to claim 1, characterized in that: The adsorption and collection structure includes a collection box (301), a collection drawer (302) is installed at the bottom inside the collection box (301), a filter plate (303) is installed on the right side inside the collection box (301), and an air pump (304) is installed in the middle right side of the collection box (301) near the bottom.
4. The cutting device for motor production according to claim 3, characterized in that: The top surface of the collection box (301) abuts against the middle of the bottom surface of the workbench (101) near the left end. The collection drawer (302) is installed and slidably connected to the inner wall of the rectangular hole opened near the left side of the front bottom of the collection box (301). The outer surface of the filter plate (303) is slidably connected to the inner wall of the rectangular through hole opened near the right end of the front center of the collection box (301).
Citation Information
Patent Citations
Cutting device for producing generator
CN218341115U